Support Stands & Conveyor Mountings Parts, Assembly & Maintenance Manual Aluminum Support Stand Steel Support Stand -00 Rev. B
Table of Contents Safe Practices............................... Foreword.................................... Installation Instructions General Instructions........................... Aluminum Support Stands...................... Steel Support Stands.......................... Diagonal Braces.............................. Support Stand/Conveyor Mounting Brackets...... Flat Belt Support Stand Mounting Bracket with Return Rollers....................... Cleated Belt Support Stand Mounting Brackets with Return Rollers....................... Joining Conveyor Sections..................... Replacement Parts Steel Stands & Related Components............ Aluminum Stands & Related Components....... 0 Aluminum or Steel Stand to Cleated Belt Conveyor & Stand Mounting Components Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor.. Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor.. Aluminum or Steel Stand to Flat Belt Conveyor & Stand Mounting Components Mounting Bracket, with Return Belt Roller Assembly, & Conveyor Joining Components to 00 Flat Belt Conveyor............... Mounting Bracket, with Return Belt Roller Assembly, & Conveyor Joining Components to 00 Flat Belt Conveyor............... Roller Conveyors & Stand Mounting Components Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components............ Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components............ Diagonal Brace Components.................. Numerical Index........................... Metric Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Safe Practices The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Standing on a conveyor or transporting people is prohibited. When attaching stands with casters to aluminum extruded conveyors, the use of diagonal bracing is recommended to help prevent personal injury from possible collapse while wheeling conveyor. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, check for potential pinch points and other mechanical hazards before system start-up. Because Dorner Mfg. Corp. cannot control the physical installation and applications of multiple conveyor systems, taking protective measures is the responsibility of the user. Before proceeding to loosen hardware that locks-in the selected stand height, be sure that all related Conveyor sections are securely supported to prevent them from moving suddenly and dropping-down which may pinch or strike you, causing serious personal injury. NEVER operate equipment without guards or other protective devices properly secured in place. In addition, to prevent injury, make sure all electrical power sources have been disconnected and locked-out before you perform any maintenance, make any adjustments or replace any components. Foreword For pictorial clarity, some illustrations in this manual may show guards or other protective devices open or removed. Under no circumstances should the conveyor be operated without these devices securely in place. NOTE: All technical data in this publication is based on the product information available at time of printing. Dorner reserves the right to make changes at any time without notice or obligation to install those changes on units previously delivered. Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
Installation Instructions General Instructions Dorner stands and compatible mounting hardware are designed to squarely, straightly and securely support your Dorner conveyor. Dorner provides two () different types of support stands. Refer to the following subtopics for appropriate details on conveyor adaptation to each type of stand. heights from to ( to mm). Depending on the height of the stand, one or two re-positionable, stabilizing cross members (E) are also provided. Steel Support Stands J Before proceeding to loosen hardware that locks-in the selected stand height, be sure that all related Conveyor sections are securely supported to prevent them from moving suddenly and dropping-down which may pinch or strike you, causing serious personal injury. F I Aluminum Support Stands Aluminum support stands are available with either permanent floor mounting pads (A of Figure ) or optional pivoting and dual lockable, (0 mm) diameter casters (B). Both the floor mounting pads or caster assemblies have threaded shafts that provide ± ( mm) of adjustment. Rotate the threaded shaft (C) in or out to obtain the desired height and then fix the position by tightening the locking nut (D). Activation of the caster wheel dual lock prevents the caster from both pivoting and rolling. Locks are activated and de-activated with foot pressure. Figure : & ( mm & 0 mm) High Steel Support Stands K G I H J E F A D C Figure : Standard Aluminum Support Stand Standard aluminum support stands are available in compatible widths to match the respective conveyor widths and incremental B C D G H Figure : (0 mm) High Steel Support Stand Steel stands are available with permanent floor mounting feet (F of Figure ) or with optional fixed position (G) or rotationally lockable, pivoting casters (H). The steel stand assemblies consists of several different combinations of differing length legs (I), differing length boots (J) and stabilizing cross members (K) that match the respective conveyor widths. Variations in elevation can be achieved by unlocking the clamping plates and telescoping each leg (I) and boot (J) Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Installation Instructions assembly. Be sure that the attaching hardware is always kept tightly secured at all times. Dorner recommends adding diagonal bracing (L of Figure ) to aluminum extruded conveyors whenever casters are used. Refer to page for assembly details. When a cleated belt conveyor is equipped with return belt skirting, the section of skirting (M) that is over the brace to conveyor anchoring hardware must be temporarily removed for access. Loosen the attaching hardware and rotate each guide retaining clip (N) to detach the skirting section. K I N N M O J L F G Figure : Taller Than (0 mm) High Steel Support Stands Diagonal Braces When attaching stands with casters to aluminum extruded conveyors, the use of diagonal bracing is recommended to help prevent personal injury from possible collapse while wheeling conveyor. H Figure : Aluminum Stand (with Casters and Diagonal Braces) Supporting Cleated Belt Conveyor with Return Belt Skirting Support Stand/Conveyor Mounting Brackets The upper portion of the stand is connected to the conveyor by a single stand/conveyor mounting bracket (P of Figure ) or (S of Figure ). For wider than (0 mm) wide conveyors, the upper portion of the stand is connected by two () L mounting brackets (T of Figure ). Slotted holes (Q), in all of the brackets, enable angling the bracket(s) for positioning the conveyor section at an angle, when necessary. Be sure to tightly secure both fasteners (R), on each side, to fix the position of the adjusted angle. Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
Installation Instructions P Q R X U W Y Figure : Stand Mounting Bracket for Up to (0 mm) Wide Conveyors S AA V Q R Figure : Stand and Adapting Components used with a 00 Series Flat-Belt Conveyor that is (0 mm) and Narrower Figure : Stand Mounting Bracket for a to ( to 0 mm) Wide Conveyors T An integral part of the stand mount block assembly, for flat belt conveyors, is a return belt roller assembly. The mounting block for the opposite side, is then slid onto the other ends of the guards and held in place by attachment of the other mounting block to the stand/conveyor mounting bracket or L mounting brackets. Q R Z U Y Figure : Stand Mounting Brackets for Wider than (0 mm) Conveyors Flat Belt Support Stand Mounting Bracket with Return Rollers The stand/conveyor mounting bracket (P of Figure ) or (S of Figure ) or L mounting brackets (T of Figure ) are linked to the flat belt conveyor section, on each side, by a stand mounting block (U of Figures & 0) secured with ( each) /-0 x 0. socket head cap screws and hard washers (V). The bottom edge of the conveyor side rail, on each side, is attached by the stand mounting block (U) and clamp plate (W) which is secured with an /- x 0. button head cap screw (X of Figure ) for a 00 Series conveyor or with an /- x 0. button head cap screw (Z of Figure 0) for a 00 Series conveyor. V W T Figure 0: Mounting Bracket with Return Roller Assembly used with a 00 Series Flat-Belt Conveyor Wider than (0 mm) T Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Installation Instructions Cleated Belt Support Stand Mounting Brackets with Return Rollers W AA AB Figure : 00 Series Cleated Belt Conveyor Mounting Bracket with Return Belt Roller Assembly V The stand/conveyor mounting bracket (P of Figure ) or (S of Figure ) or L mounting brackets (T of Figure ) are linked to the cleated belt conveyor section, on each side, by a mounting bracket with return belt roller assembly (Y) which is secured with ( each) /-0 x 0. socket head cap screws and hard washers (V). The upper part of the bracket and belt guide bearing assembly is secured to the bottom edge of the conveyor side rail with a clamp plate (W) which is secured with an /- x 0. button head cap screw (AA of Figure ) for a 00 Series conveyor or with an /- x button head cap screw (AC of Figure ) for a 00 Series conveyors. When a cleated belt conveyor is equipped with return belt skirting, the section of skirting (O of Figure ) that is over the return belt roller assembly must be temporarily removed for access. Loosen the attaching hardware and rotate each guide retaining clip (N) to detach the skirting section. Joining Conveyor Sections The junctions of conveyor sections must always be supported by a stand and related attaching components as shown. The joining components, on either side of the conveyor, are an intermediate clamp (AD of Figure ), an intermediate T-bar (AE) and four () /-0 x 0. button head screws (AF). AD AE W AC AD AE AB AF V Figure : 00 Series Cleated Belt Conveyor Mounting Bracket with Return Belt Roller Assembly (00 Series Components Similar) Figure : Roller Conveyor Section Connection Detail Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings 0 Stand/Conveyor Mounting Bracket for 00 Series from through ( through 0 mm) Conveyor Widths, or, for 00 Series from to ( to 0 mm) Conveyor Widths 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Conveyor/Stand L Mounting Bracket for 00 Series 0, & 0 (, & 0 mm) Conveyor Widths 0- Socket Head Cap Screw, /- x 0. 00 Flat Washer 00 L = Black Inner Leg,. ( mm) Long 00 L = Black Inner Leg,. ( mm) Long 0 L = Black Inner Leg, 0 ( mm) Long 0- Unistrut Nut w/spring /- Swivel Mounting Plate 0- Flat Head Cap Screw, /- x.0 Long Standard Components for & ( & 0 mm) High Stands L Steel Stands & Related Components 0 0 Boot, ( mm) Long 0 Boot,. ( mm) Long 0 Boot,. ( mm) Long 0- Socket Head Cap Screw, /- x.0 Double Washer Plate Double Nut 0- Caster, Rigid 0- Caster, Swivel 0-00 Nut, /- 0 W = Cross Member, (0 mm) Wide 0 W = Cross Member, ( mm) Wide 0 W = Cross Member, ( mm) Wide 0 W = Cross Member, (0 mm) Wide 00 W = Cross Member, 0 ( mm) Wide 0 W = Cross Member, ( mm) Wide 00 W = Cross Member, 0 (0 mm) Wide * For 00 Series from through ( through 0 mm) Conveyor Widths, or, for 00 Series from to ( to 0 mm) Conveyor Widths Standard Components for (0 mm) High Stands L 0 0 W Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Standard Components for Taller Than (0 mm) High Stands L W 0 0 Stand/Conveyor Mounting Bracket for 00 Series from through ( through 0 mm) Conveyor Widths, or, for 00 Series from to ( to 0 mm) Conveyor Widths 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Conveyor/Stand L Mounting Bracket for 00 Series 0, & 0 (, & 0 mm) Conveyor Widths 00 Flat Washer 0- Socket Head Cap Screw, /- x 0. 0 L = Black Inner Leg, (0 mm) Long 0 L = Black Inner Leg, ( mm) Long 0 L = Black Inner Leg, ( mm) Long 0 L = Black Inner Leg, ( mm) Long 0 L = Black Inner Leg, ( mm) Long 0 L = Black Inner Leg, 0 (0 mm) Long Double Nut 00 W = Black Cross Member, (0 mm) Wide 00 W = Cross Member, ( mm) Wide 00 W = Black Cross Member, ( mm) Wide 00 W = Black Cross Member, (0 mm) Wide 000 W = Black Cross Member, 0 ( mm) Wide 00 W = Black Cross Member, ( mm) Wide 000 W = Black Cross Member, 0 (0 mm) Wide 0- Socket Head Cap Screw, /- x.0 0 Double Washer Plate 0 Boot,. (. mm) Long 0 Boot,. ( mm) Long 0 Boot,. ( mm) Long 0 Boot,. ( mm) Long 00 Boot, 0. ( mm) Long 0- Caster, Rigid 0- Caster, Swivel 0-00 Nut, /- * For 00 Series from through ( through 0 mm) Conveyor Widths, or, for 00 Series from to ( to 0 mm) Conveyor Widths Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Aluminum Stands & Related Components 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 00 Stand/Conveyor Mounting Bracket, ( mm)* 0 Stand/Conveyor Mounting Bracket for 00 Series from through ( through 0 mm) Conveyor Widths, or, for 00 Series from to ( to 0 mm) Conveyor Widths 00 Conveyor/Stand L Mounting Bracket for 00 Series 0, & 0 (, & 0 mm) Conveyor Widths 00 Flat Washer 0- Socket Head Cap Screw, /- x 0. Long 000 Quad Nut, / - 00 L= Extrusion.0 ( mm) Long 00 L= Extrusion.0 ( mm) Long 00 L= Extrusion.0 ( mm) Long 00 L= Extrusion 0.0 ( mm) Long 000 L= Extrusion.0 ( mm) Long 00 L= Extrusion.0 ( mm) Long 00 L= Extrusion.0 ( mm) Long L 0 00 L= Extrusion.0 ( mm) Long 00 L= Extrusion.0 (0 mm) Long 00 L= Extrusion.0 ( mm) Long 00 L= Extrusion.0 (0 mm) Long W L 0- Flat Head Cap Screw, /- x 0. 00 Mounting Tube End Plate 0 00 W = Extrusion. ( mm) Long 00 W = Extrusion. ( mm) Long 00 W = Extrusion. (0 mm) Long 00 W = Extrusion. ( mm) Long 00 W = Extrusion. ( mm) Long 000 W = Extrusion. ( mm) Long 00 W = Extrusion. ( mm) Long 000 W = Extrusion. ( mm) Long 0-0 Socket Head Cap Screw, /-0 x 0. 000 Drop-In T-bar 0000 Swivel Foot Mounting Block 0- Hex. Hd. Thread Forming Screw, /- x. Long 00 Swivel Foot Ass y 0-0 Hex. Jam Nut, - 0 Tube Mounting Swivel Caster Ass y * For 00 Series from through ( through 0 mm) Conveyor Widths, or, for 00 Series from to ( to 0 mm) Conveyor Widths 0 Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Aluminum or Steel Stand to Cleated Belt Conveyor & Stand Mounting Components Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor Mounting Bracket, with Return Belt Roller Assembly, to 00 Cleated Belt Conveyor 000 Clamp Plate 0- Button Head Cap Screw, /- x 0. 0 Bracket, 00 Series Roller Hub 0-0 Sealed Ball Bearings -00 Washer 0-0 Flat Head Cap Screw, #0- x 0. 0 Hard Washer 0- Socket Head Cap Screw, /-0 x 0. 000 Clamp Plate 0- Button Head Cap Screw, /- x.0 00 Bracket, 00 Series Roller Hub 0-0 Sealed Ball Bearings -00 Washer 0-0 Flat Head Cap Screw, #0- x 0. 0 Hard Washer 0- Socket Head Cap Screw, /-0 x 0. Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Aluminum or Steel Stand to Flat Belt Conveyor & Stand Mounting Components 00 Flat Belt Conveyor to Stand Mounting & Conveyor Joining Components 00 Flat Belt Conveyor to Stand Mounting & Conveyor Joining Components 0 0 0- Button Head Cap Screw, /-0 x 0. 00 Intermediate Clamp Plate 00 Intermediate T-bar 0P Return Roller Bearing 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, 0 ( mm) Long 0 Return Roller Tube, (0 mm) Long 0 Return Roller Tube, ( mm) Long 0 Return Roller Tube, ( mm) Long 0 Return Roller Tube, (0 mm) Long 0- Button Head Cap Screw, /- x 0. 000 Clamp Plate 0P Bearing Pin 0 Mounting Block 0 0 Hard Washer 0- Socket Head Cap Screw, /-0 x 0. 0- Button Head Cap Screw, /-0 x 0. 00 Intermediate Clamp Plate 00 Intermediate T-bar 0P Return Roller Bearing 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, ( mm) Long 00 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, 0 ( mm) Long 0 Return Roller Tube, (0 mm) Long 0 Return Roller Tube, ( mm) Long 0 Return Roller Tube, (0 mm) Long 00 Return Roller Tube, 0 ( mm) Long 0 Return Roller Tube, ( mm) Long 00 Return Roller Tube, 0 (0 mm) Long 0- Button Head Cap Screw, - x 0. 000 Clamp Plate 0P Bearing Pin 00 Stand Mounting Block 0 0 Hard Washer 0- Socket Head Cap Screw, /-0 x 0. Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands & Conveyor Mountings Replacement Parts Roller Conveyors & Stand Mounting Components Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components Stand Mounting to 00 Roller Conveyor & Conveyor Joining Components 0- Button Head Cap Screw, /-0 x 0. 00 Intermediate Clamp Plate 00 Intermediate T-bar 0- Button Head Cap Screw, /- x 0. 000 Clamp Plate 00 Stand Mounting Block 0 Hard Washer 0- Socket Head Cap Screw, /-0 x 0. 0- Button Head Cap Screw, /-0 x 0. 00 Intermediate Clamp Plate 00 Intermediate T-bar 0- Button Head Cap Screw, /- x 0. 000 Clamp Plate 00 Stand Mounting Block 0 Hard Washer 0- Socket Head Cap Screw, /-0 x 0. Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
Replacement Parts Support Stands & Conveyor Mountings Diagonal Brace Components 00 Conveyors 00 Conveyor Steel Stand Aluminum Stands Steel Stand 0 0 0- Button Head Cap Screw, /- x 0. 00 Clip, 00 Series 00 Clip, 00 Series 00 Diagonal Brace Bar -/ (0 mm) 0- Unstrut Nut, /-0 (for Steel Stand) 00 Spring Nut /-0 (for Aluminum Stand) 000 Offset Plate, Right Hand 0- Socket Head Cap Screw, /-0 x. 0-0 Socket Head Cap Screw, /-0 x 0. 0 00 Offset Plate, Left Hand Support Stands & Related Components Parts, Assembly and Maintenance Dorner Mfg. Corp.
Support Stands Conveyor Mountings Numerical Index Part #...................... Page 000................,, 00....................... 00..................,, 0 00....................... 0 00....................... 0 0000....................... 0 000....................... 0 000....................... 00....................... 00....................... 00....................... 00....................... 0........................ 0..................,, 0 0P...................... 0........................ 0....................., 0....................., 0........................ 0........................ 00........................ 0P...................... 0....................... 00....................... 0 00....................... 0 00....................... 0 00....................... 0 000....................... 0 00....................... 0 00....................... 0 00....................... 0 00....................... 0 00....................... 0 00....................... 0 00....................... 00....................... 00....................... 00....................... 00....................... 00....................... Part #...................... Page 00....................... 0....................... 0....................... 0....................... 0....................... 00....................... 0....................... 00....................... 00....................... 00........................ 00........................ 00........................ 000........................ 00........................ 000........................ 0........................ 00........................ 0........................ 0........................ 0........................ 00........................ 0........................ 00........................ 00........................ 00........................ 0........................ 0........................ 0........................ 0........................ 0........................ 0........................ 0........................ 00..................,, 0 00..................,, 0 00..................., 0 00..................,, 0 000....................... 0 00....................... 00..................., Part #...................... Page 00....................... 00....................... 00..................., 00....................... 0 00....................... 0 00....................... 0 00....................... 0 00....................... 0 000....................... 0 00....................... 0 000....................... 0 0................,, 00..................,, 0.....................,.....................,............................................... 0....................... 0 0-0....................... 0-....................., 0-....................., 0-..................., 0-..................., 0-................,, 0-....................... 0-0................... 0, 0-................,, 0-....................... 0-..................., 0 0-....................., 0-........................ 0-0....................... 0-....................... 0 0-....................... 0 0-00....................., 0-0....................... 0 0-....................... -00....................... 0-........................ Dorner Mfg. Corp. Support Stands & Related Components Parts, Assembly and Maintenance
RETURN POLICY No returns will be accepted without prior written factory authorization. When calling for authorization, please have the following information ready for the Dorner Factory representative or your local distributor:. Name and address of customer.. Item(s) being returned.. Reason for return.. Customer s original order number used when ordering the item(s).. Dorner or distributor invoice number. A representative will discuss action to be taken on the Returned items and provide a Returned Goods Authorization Number to reference. There will be a % restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 0 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Feel free to contact Dorner for the name of your local representative. Our technical sales and service staff will gladly help with your questions on Dorner products. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. DORNER MFG. CORP. 0 Industrial Drive, PO Box 0 Hartland, WI 0-000 USA USA TEL -00-- (USA) FAX -00--0 (USA) Outside the USA: TEL ---00, FAX --- DORNER Arnold-Sommerfeld-Ring D- Baesweiler Germany TEL (00) 0 0 FAX (00) 0-00 Rev. B Printed in U.S.A. K-CCI-PD0