Bulletin I27182 08/06 EMP30P06D PIM+ EMP Features: Power Module: NPT IGBTs 30A, 600V 10us Short Circuit capability Square RBSOA Low Vce (on) (2.05Vtyp @ 30A, 25 C) Positive Vce (on) temperature coefficient Gen III HexFred Technology Low diode V F (1.34Vtyp @ 30A, 25 C) Soft reverse recovery 5mΩ sensing resistors on all phase outputs and DCbus minus rail Thermal coefficient < 50ppm/ C Description The EMP30P06D is a Power Integrated Module for Motor Driver applications with embedded sensing resistors on all three-phase output currents. Each sensing resistor s head is directly bonded to an external pin to reduce parasitic effects and achieve high accuracy on feedback voltages. Since their thermal coefficient is very low, no value compensation is required across the complete operating temperature range. The device comes in the EMP TM package, fully compatible in length, width and height with EconoPack 2 outline. Package: EMP Bridge Brake inverter (EconoPack 2 outline compatible) Power Module schematic: IN1 IN2 IN3 DC+ OUT DC- DC+ IN BRK DC- (signal) Three phase bridge brake inverter with current sensing resistors on all output phases and thermistor DC+ (signal) Out 1 Out 2 Out 3 Power module frame pins mapping DC OUT+ DC IN+ IN1 OUT1 IN2 OUT2 IN3 OUT3 DC IN- BRK www.irf.com 1
Pins mapping Symbol IN1/2/3 DC OUT+ DC IN+ DC IN- DC + DC - BRK Brk Th + Th - G1/2/3 E1/2/3 Gb Eb R1/2/3 + R1/2/3 - G4/5/6 E4/5/6 OUT1/2/3 Lead Description Diode Bridge power input pins DC Bus plus power output pin DC Bus plus power input pin DC Bus minus power input pin DC Bus plus signal connection (Kelvin point) DC Bus minus signal connections (Kelvin points) Brake power output pin Brake signal connection (Kelvin point) Thermal sensor positive input Thermal sensor negative input Gate connections for high side IGBTs Emitter connections for high side IGBTs (Kelvin points) Gate connection for brake IGBT (Kelvin point) Emitter connection for brake IGBT (Kelvin point) Output current sensing resistor positive input (IGBTs emitters 1/2/3 side, Kelvin points) Output current sensing resistor negative input (Motor side, Kelvin points) Gate connections for low side IGBTs Emitter connections for low side IGBTs (Kelvin points) Three phase power output pins General Description The EMP module contains six IGBTs and HexFreds Diodes in a standard inverter configuration. IGBTs used are the new NPT 600V-30A (current rating measured at 80C ), generation V from International Rectifier; the HexFred diodes have been designed specifically as pair elements for these power transistors. Thanks to the new design and technological realization, these devices do not need any negative gate voltage for their complete turn off; moreover the tail effect is also substantially reduced compared to competitive devices of the same family. This feature tremendously simplifies the gate driving stage. Another innovative feature in this type of power modules is the presence of sensing resistors in the three output phases, for precise motor current sensing and short circuit protections, as well as another resistor of the same value in the DC bus minus line, needed only for device protections purposes. A complete schematic of the EMP module is shown on page 1 where all sensing resistors have been clearly evidenced, a thermal sensor with negative temperature coefficient is also embedded in the device structure. The package chosen is mechanically compatible with the well known EconoPack outline, Also the height of the plastic cylindrical nuts for the external PCB positioned on its top is the same as the EconoPack II, so that, with the only re-layout of the main motherboard, this module can fit into the same mechanical fixings of the standard EconoPack II package thus speeding up the device evaluation in an already existing driver. An important feature of this new device is the presence of Kelvin connections for all feedback and command signals between the board and the module with the advantage of having all emitter and resistor sensing independent from the main power path. The final benefit is that all low power signal from/to the controlling board are unaffected by parasitic inductances or resistances inevitably present in the module power layout. The new package outline is shown on bottom of page 1. Notice that because of high current spikes on those inputs the DC bus power pins are doubled in size compared to the other power pins. Module technology uses the standard and well know DBC (Direct Bondable Copper): over a thick Copper base an allumina (Al 2O 3) substrate with a 300µm copper foil on both side is placed and IGBTs and Diodes dies are directly soldered, through screen printing process. These dies are then bonded with a 15 mils aluminum wire for power and signal connections. All components are then completely covered by a silicone gel for mechanical protection and electrical isolation purposes. www.irf.com 2
Absolute Maximum Ratings (T C =25ºC) Absolute Maximum Ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are absolute voltages referenced to V DC-, all currents are defined positive into any lead. Thermal Resistance and Power Dissipation ratings are measured at still air conditions. Symbol Parameter Definition Min. Max. Units VDC DC Bus Voltage 0 500 VCES Collector Emitter Voltage 0 600 V Inverter and Brake IC @ 100 C IGBTs continuous collector current (TC = 100 ºC, fig. 1) 25 IC @ 80 C IGBTs continuous collector current (TC = 80 ºC,fig 1) 30 IC @ 25 C IGBTs continuous collector current (TC = 25 ºC,fig 1) 45 ICM Pulsed Collector Current (Fig. 3, Fig. CT.5) 90 IF @ 100 C Diode Continuous Forward Current (TC = 100 ºC) 25 IF @ 25 C Diode Continuous Forward Current (TC = 25 ºC) 45 IFM Diode Maximum Forward Current 90 A VGE Gate to Emitter Voltage -20 +20 V PD @ 25 C Power Dissipation (One transistor) 138 PD @ 100 C Power Dissipation (One transistor, TC = 100 ºC) 55 W Bridge Power Module VRRM repetitive peak reverse voltage (Tj = 150 ºC) 1400 VRSM non repetitive peak reverse voltage 1500 Io Diode Continuous Forward Current (TC = 100 ºC, 120º Rect conduction angle) 45 IFSM I 2 t One-cycle forward. Non-repetitive on state surge current (t=10ms, Initial Tj =150 C) Current I 2 t for fusing (t=10ms, Initial Tj =150 C) 100% VRRM reapplied 225 No voltage reapplied 270 100% VRRM reapplied 253 No voltage reapplied 365 I 2 t Current I 2 t for fusing (t=0.1 to 10ms, no voltage reapplied, Initial Tj = 150 C) 3650 A 2 s MT Mounting Torque 3.5 Nm T J Operating Junction Temperature -40 +150 ºC TSTG Storage Temperature Range -40 +125 Vc-iso Isolation Voltage to Base Copper Plate -2500 +2500 V V A A 2 s www.irf.com 3
Electrical Characteristics: Inverter and Brake For proper operation the device should be used within the recommended conditions. T J = 25 C (unless otherwise specified) Symbol Parameter Definition Min. Typ. Max. Units Test Conditions Fig. V(BR)CES Collector To Emitter Breakdown Voltage 600 V VGE = 0V, IC = 250µA V(BR)CES / T Temperature Coeff. of Breakdown Voltage 0.67 V/ºC VGE = 0V, IC = 1mA (25-125 ºC) 1.91 2.2 IC = 25A, VGE = 15V 5, 6 VCE(on) Collector To Emitter Saturation Voltage 2.46 2.87 V IC = 45A, VGE = 15V 7, 9 2.19 2.55 IC = 25A, VGE = 15V, TJ = 125 ºC 10, 11 VGE(th) Gate Threshold Voltage 4 4.46 5 V VCE = VGE, IC = 250µA VGE(th) / Tj Temp. Coeff. of Threshold Voltage -10 mv/ºc VCE = VGE, IC = 1mA (25 125 ºC) 12 gfe Forward Trasconductance 18 S VCE = 50V, IC = 30A 250 VGE = 0V, VCE = 600V ICES Zero Gate Voltage Collector Current 368 580 µa VGE = 0V, VCE = 600V, TJ = 125 ºC 2000 VGE = 0V, VCE = 600V, TJ = 150 ºC VFM Diode Forward Voltage Drop 1.29 1.48 V IC = 25A 1.25 1.5 IC = 25A, TJ = 125 ºC 8 IGES Gate To Emitter Leakage Current ±100 na VGE =± 20V R1/2/3 Sensing Resistors 4.95 5 5.05 mω Electrical Characteristics: Bridge For proper operation the device should be used within the recommended conditions. T J = 25 C (unless otherwise specified) Symbol Parameter Definition Min. Typ. Max. Units Test Conditions Fig. VFM Forward Voltage Drop 1.45 V tp = 400µs, Ipk = 45A 24 VF(TO) Threshold voltage 0.78 V TJ = 125 ºC Irm Reverse Leakage Current 5 ma TJ = 125 ºC VR = 1200V www.irf.com 4
Switching Characteristics: Inverter and Brake For proper operation the device should be used within the recommended conditions. T J = 25 C (unless otherwise specified) Symbol Parameter Definition Min Typ Max Units Test Conditions Fig. Qg Total Gate Charge (turn on) 102 153 Qge Gate Emitter Charge (turn on) 14 21 Qgc Gate Collector Charge (turn on) 44 66 nc IC = 30A VCC = 400V VGE = 15V 23 CT1 Eon Turn on Switching Loss 0.469 0.779 IC = 30A, VCC = 400V, TJ = 25 ºC CT4 Eoff Turn off Switching Loss 0.338 0.507 mj VGE = 15V, RG =10Ω, L = 800µH WF1 Etot Total Switching Loss 0.807 1.281 Tail and Diode Rev. Recovery included WF2 Eon Turn on Switching Loss 0.631 0.946 Eoff Turn off Switching Loss 0.604 0.906 Etot Total Switching Loss 1.235 1.852 mj IC = 30A, VCC = 400V, TJ = 125 ºC VGE = 15V, RG =10Ω, L = 800µH Tail and Diode Rev. Recovery included 13, 15 CT4 WF1 WF2 td (on) Turn on delay time 101 152 14,16 IC = 30A, VCC = 400V, TJ = 125 ºC Tr Rise time 25 38 CT4 ns td (off) Turn off delay time 130 195 WF1 VGE = 15V, RG =10Ω, L = 800µH Tf Fall time 105 156 WF2 Cies Input Capacitance 1750 VCC = 30V Coes Output Capacitance 160 pf VGE = 0V 22 Cres Reverse Transfer Capacitance 60 RBSOA Reverse Bias Safe Operating Area FULL SQUARE SCSOA Short Circuit Safe Operating Area 10 µs f = 1MHz TJ = 150 ºC, I C =90A, VGE = 15V to 0V VCC = 500V, Vp = 600V, RG = 10Ω TJ = 150 ºC, VGE = 15V to 0V VCC = 360V, Vp= 600V, RG = 10Ω 4 CT2 CT3 WF4 EREC Diode reverse recovery energy 925 1165 µj TJ = 125 ºC Trr Diode reverse recovery time 77 ns IF= 30A, VCC = 400V, Irr Peak reverse recovery current 62 93 A VGE = 15V, RG =10Ω, L = 800µH 17,18 19,20 21 CT4 WF3 RthJ-C_T Each IGBT to copper plate thermal resistance 0.806 0.9 ºC/W RthJ-C_D Each Diode to copper plate thermal resistance 1.06 1.22 ºC/W RthC-H Pdiss Module copper plate to heat sink thermal resistance. Silicon grease applied = 0.1mm Total Dissipated Power 0.03 ºC/W See also fig. 25 and 26 23 IC = 3.3A, VDC = 300V, fsw = 8kHz, TC = 55 ºC 40 IC = 6A, VDC = 300V, fsw = 8kHz, TC = 55 ºC W 61 IC = 6A, VDC = 300V, fsw = 16kHz TC = 55 ºC, 95 IC = 14A, VDC = 300V, fsw = 4kHz, TC = 55ºC PD1 PD2 PD3 www.irf.com 5
Fig. 1 Maximum DC collector Current vs. case temperature Fig. 2 Power Dissipation vs. Case Temperature T C = (ºC) Fig. 3 Forward SOA T C = 25ºC; Tj 150ºC T C = (ºC) Fig. 4 Reverse Bias SOA Tj = 150ºC, V GE = 15V V CE = (V) V CE = (V) www.irf.com 6
Fig. 5 Typical IGBT Output Characteristics Tj = - 40ºC; tp = 500µs Fig. 6 Typical IGBT Output haracteristics Tj = 25ºC; tp = 500µs V CE = (V) Fig. 7 Typical IGBT Output Characteristics Tj = 125ºC; tp = 500µs V CE = (V) Fig. 8 Typical Diode Forward Characteristics tp = 500µs V CE = (V) V F = (V) www.irf.com 7
Fig. 9 Typical V CE vs. V GE Tj = - 40ºC Fig. 10 Typical V CE vs. V GE Tj = 25ºC V GE = (V) Fig. 11 Typical V CE vs. V GE Tj = 125ºC V GE = (V) Fig. 12 Typical Transfer Characteristics V CE = 20V; tp = 20µs V GE = (V) V GE = (V) www.irf.com 8
Fig. 13 Typical Energy Loss vs. I C Tj = 125ºC; L = 800µH; V CE = 400V; Rg = 10Ω; V GE = 15V Fig. 14 Typical Switching Time vs. I C Tj = 125ºC; L = 800µH; V CE = 400V; Rg = 10Ω; V GE =15V I C = (A) Fig. 15 Typical Energy Loss vs. Rg Tj = 125ºC; L = 800µH; V CE = 400V; I CE = 30A; V GE = 15V I C = (A) Fig. 16 Typical Switching Time vs. Rg Tj = 125ºC; L = 800µH; V CE = 400V; I CE = 30A; V GE = 15V Rg = (Ω) Rg = (Ω) www.irf.com 9
Fig. 17 Typical Diode I RR vs. I F Tj = 125ºC Fig. 18 Typical Diode I RR vs. Rg I F = 30A; Tj = 125ºC I F = (A) Fig. 19 Typical Diode I RR vs. di F /dt V DC = 400V; V GE = 15V; I F = 30A; Tj = 125ºC Rg = (Ω) Fig. 20 Typical Diode Q RR V DC = 400V; V GE = 15V; Tj = 125ºC di F /dt (A/µs) di F /dt (A/µs) www.irf.com 10
Fig. 21 Typical Diode E REC vs. I F Tj = 125ºC Fig. 22 Typical Capacitance vs. V CE V GE = 0V; f = 1MHz I F = (A) Fig. 23 Typical Gate Charge vs. V GE I C = 30A; L = 600µH; V CC = 400V Fig. 24 On state Voltage Drop characteristic V FM vs I F t p = 400µs Q G = (nc) V FM = (V) www.irf.com 11
Fig. 25 Normalized Transient Impedance, Junction-to-copper plate (IGBTs) t1, Rectangular Pulse Duration (sec) Fig. 26 Normalized Transient Impedance, Junction-to-copper plate (FRED diodes) t1, Rectangular Pulse Duration (sec) www.irf.com 12
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EMP family part number identification EMP 30 P 06 D 1 2 3 4 5 1- Package type 2- Current rating 3- Current sensing configuration P= on 3 phases Q= on 2 phases E= on 3 emitters F= on 2 emitters G= on 1 emitter 4- Voltage code: Code x 100 = Vrrm 5- Circuit configuration code A= Bridge brake B= Inverter C= Inverter + brake D= BBI (Bridge Brake Inverter) M= Matrix www.irf.com 15
EMP30P06D case outline and dimensions Data and specifications subject to change without notice This product has been designed and qualified for Industrial Level. Qualification Standards can be found on IR s Web Site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 3252 7105 TAC Fax: (310) 252 7309 Visit us at www.irf.com for sales contact information 06/03 Data and specifications subject to change without notice. Sales Offices, Agents and Distributors in Major Cities Throughout the World. 2003 International Rectifier - Printed in Italy 08-06 - Rev. 1.2 www.irf.com 16