LOT NUMBER: DATE PURCHASED: / / Leadenhall Collection Hutch ADULT ASSEMBLY REQUIRED DUE TO THE PRESENCE OF SMALL PARTS, SHARP POINTS, SHARP EDGES AS RECEIVED If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store where it was purchased. Please call our toll-free customer service number and have your instructions and parts list ready to provide the model name, part name or factory number: 1-866-942-5362 Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday Or visit our web site 24 hours a day, 7 days a week for product assistance at www.whalenfurniture.com Or e-mail your request to parts@whalenfurniture.com THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. Whalen Furniture Mfg., Inc. Page 1 Factory No. 15548
Important Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and nonabrasive surface. You will need the parts identified on page 3 and 4 of this instruction manual. NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF WITH DAMP CLOTH. Insert Dowel at least half way by tapping lightly with a rubber mallet IF NECESSARY. CAM LOCK SYSTEM OPERATION HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS 1. Screw Cam Bolt into the pre-drilled small holes on panel. 2. Connect both panels together; making sure Cam Bolt goes into pre-drilled hole on the end of panel with Cam Lock. 3. Insert Cam Lock into pre-drilled large hole on panel. Make sure arrow on Cam Lock is pointed toward Cam Bolt. 4. Once Cam Bolt is connected inside Cam Lock, take a Phillips screwdriver and tighten Cam Lock clockwise. 5. Plug Cam Cap into the cross slot of the Cam Locks to conceal the cam. You are now ready to assemble the KD unit. Whalen Furniture Mfg., Inc. Page 2 Factory No. 15548
Parts and Hardware List Please read completely through the instructions and verify that all parts listed are present before beginning assembly. A- Top Panel (1) B- Left Side Panel (1) C- Right Side Panel (1) D- Top Front Stretcher (1) E- Left Large Divider (1) F- Right Large Divider (1) G- Left Small Partition (1) H- Right Small Partition (1) I- Long Fix Shelf (1) J- Middle Large Fix Shelf (1) K- Side Fix Shelf (2) L- Middle Small Fix Shelf (1) M- Door Panel (2) N- Adjustable Shelf (2) O- Bottom Back Stretcher (1) P- Back Panel (1) Whalen Furniture Mfg., Inc. Page 3 Factory No. 15548
Parts and Hardware List Please read completely through the instructions and verify that all parts listed are present before beginning assembly. (1) Small Cam Lock (2) Large Cam Lock (3) Small Cam Bolt (4) Large Cam Bolt (4+1 extra) (14+1 extra) (4+1 extra) (14+1 extra) (5) M8 x 30 mm Wood Dowel (6) M8 x 20 mm Wood Dowel (7) M6 x 30 mm Wood Dowel (12+1 extra) (3+1 extra) (16+1 extra) (8) M3.5 x 12 mm Zinc Screw (9) M5 x 30 mm Screw (10) M5 x 38 mm Screw (11) M5 x 50 mm Screw (8+1 extra) (4+1 extra) (4+1 extra) (8+1 extra) (12) M3.5 x 12 mm Pan Head Screw (13) M4 x 25 mm Pan Head Screw (14) M3 x 19 mm Ring Shank Screw (11+1 extra) (8+1 extra) (41+2 extra) (15) Cam Cap (16) Door Stopper (17) Shelf Pin (18) Door Hinge (19) Metal Bracket (16+1 extra) (2) (8) (4) (2) (20) Door Knob (2) (21) Knob Bolt (2) Glue (1) Touch-up Pen (1) Tipping Restraint Hardware Kit (2) (Inside Plastic Bag) Tools required: Phillips Screwdriver (not provided). Whalen Furniture Mfg., Inc. Page 4 Factory No. 15548
Assembly Instructions 1. Unpack the unit and confirm that you have all the hardware and required parts listed. 2. Place Hutch Top (A) on a level and protective surface with the holes facing up. Insert and screw eight Large Cam Bolts (4) all the way into the designated small holes as shown in the illustration. 3. Insert three M8 x 20 mm Wood Dowels (6) into the side holes of the Hutch Top (A) as a guide. Make sure that you use a small amount of glue with both ends of all dowels. Fasten Top Front Stretcher (D) to the Hutch Top (A) using four M5 x 30 mm Screws (9). A D 6 9 A A 4. Insert and screw the Large Cam Bolts (4) all the way into the designated holes on Left and Right Side Panel (B and C) and the Small Cam Bolts (3) into the designated holes on Upper Fix Shelf (J) as shown. B C 3 J Whalen Furniture Mfg., Inc. Page 5 Factory No. 15548
Assembly Instructions 5. Combine 2 Side Fix Shelves (K), Left and Right Small Partitions (G and H) and Middle Small Fix Shelf (L) together with eight M6 x 30 mm Wood Dowels (7) as show in the illustration. Make sure that the unfinished short edges point toward the same direction. K G L K H 7 7 7 7 6. Align and attach Middle Large Fix Shelf (J) to the Left and Right Small Partition (G and H) using two M6 x 30 mm Wood Dowels (7) and 4 Small Cam Locks (1). (Refer to page #2 on Cam Lock system operation supplement). Whalen Furniture Mfg., Inc. Page 6 Factory No. 15548
Assembly Instructions 7. Insert two M6 x 30 mm Wood Dowels (7) and one M8 x 30 mm Wood Dowel (5) into the side holes as a guide, align and attach Right Large Divider (F) to last assembly using two M5 x 50 mm Screws (11). Securely tighten with a Phillips Screwdriver. 8. Fasten one Door Stopper (16) to the Right Large Divider (F) using two M3.5 x 12 mm Pan Head Screws (12) into the pilot holes. Make sure the right-angle side of the Stopper points toward the edge with notch. 5 12 16 E/F 7 E F 9. Insert two M8 x 30 mm Wood Dowels (5) and two M6 x 30 mm Wood Dowels (7) into the side holes as a guide. Align and attach Long Fix Shelf (I) to last assembly using four M5 x 38 mm Screws (10) and four M5 x 50 mm Screws (11) as shown. Tighten all the screws with a Phillips Screwdriver. E F G 7 5 10 11 11 Whalen Furniture Mfg., Inc. Page 7 Factory No. 15548
Assembly Instructions 10. Insert one M8 x 30 mm Wood Dowel (5) into the inner side hole of the Long Fix Shelf (I) as a guide. Align and attach Right Side Panel (C) to the Long Fix Shelf (I) by engaging two Large Cam Locks (2). 11. Proceed to attach Bottom Back Stretcher (O) to the Right Side Panel (C) using one M8 x 30 mm Wood Dowel (5) and one Large Cam Lock (2). Ensure the Cam Lock will point toward back of unit. 12. Repeat last two steps to attach Left Side Panel (B) at the other end. I I 13. Stand the unit upright. 14. Insert four M8 x 30 mm Wood Dowels (5) into the top holes of the assembled unit as a guide. DO NOT put dowels into the Cam Bolt holes. Position Top Panel (A) onto the inserted Wood Dowels (5) and attach in place by engaging eight Large Cam Locks (2). (Refer to page #2 on Cam Lock system operation supplement). F E B/C/E/F Whalen Furniture Mfg., Inc. Page 8 Factory No. 15548
Assembly Instructions 15. Now go back and tighten all Cam Locks and Screws, make sure all the parts are tight and there are no gaps between the parts, this will help keep the unit square. 16. Carefully flip the assembled unit around at its front edges. Expand the Back Panel (P) and position onto the assembled unit. Make sure the margins along all edges of Back Panel are equal. Gently hammer the M3 x 19 mm Ring Shank Screws (14) through the pre-drilled small holes on the Back Panel. Secure the Back Panel (P) to the Bottom Back Stretcher (O) using seven M3.5 x 12 mm Pan Head Screws (12). NOTE: We recommend attaching back panel with the screws at the corners first. 12 P 17. Extend the Door Hinges (18) and rest the Hinge Cups onto the cutouts of Door Panels (M). Secure the Door Hinges (18) in place by using two M3.5 x 12 mm Zinc Screws (8) in each. 18. Pick up the Door Panels (M) and fasten the Hinge Bases to Side Panels (B and C) with the enclosed self-tapping bolts. DO NOT fully tighten the bolts. 19. Close the Door Panels (M) to double check the alignment. If you find that the doors need to be adjusted slightly, please refer to the door hinge sticker on the door panel and turn the appropriate screws for a perfectly aligned door. After adjusted tighten the screws on Hinge Base to lock the hinges in place. 20. Attach the Door Knobs (20) to the outside of Door Panels (M) using the Knob Bolts (21) provided. B/C M Whalen Furniture Mfg., Inc. Page 9 Factory No. 15548 18
Assembly Instructions 21. Put the rubber bumper onto each Shelf Pin (17). Open the door and insert the other end of Shelf Pins in your desired location inside the compartment. Make sure you place the Shelf Pins in the same level so the shelf is not tilted. Rest the Adjustable Shelves (N) onto the Shelf Pins installed. 22. Plug Cam Caps (15) onto the visible Cams Locks to conceal the Cams. 15 23. With the help of your assistant, carefully position assembled Hutch on top of the Credenza to prevent scratching. Make sure it is centered properly and back ends are even with each other. 24. At the back of the Hutch and Desk you will find a set of pilot holes. Attach two Metal Brackets (19) at both ends with the M4 x 25 mm Pan Head Screws (13) into the pilot holes. Make sure you will not crack the side edges. Hutch 19 Hutch Desk 13 13 Desk Whalen Furniture Mfg., Inc. Page 10 Factory No. 15548
TIPPING RESTRAINT HARDWARE Note: We have included two Tipping Restraint Hardware bags for this unit. You must install this hardware to prevent accidents or injuries from falling unit. When properly installed, this restraint can provide protection against the unexpected tipping of the unit due to small tremors, bumps or climbing. We strongly recommend mounting this hardware to a wall stud and your unit. Please carefully read the instructions printed on the plastic bag containing the tipping restraint hardware. NOTE: You must install the Tipping Restraint Hardware with the unit in use to prevent any accidents or damage to the unit. Use of Tipping Restraints may only reduce, but not eliminate, the risk of tip-over. Tools required: Phillips Screwdriver, Mallet, Power Drill, and 3/8 Drill Bit. Care and Maintenance Use a soft, clean cloth that will not scratch the surface when dusting. Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area. Using solvents of any kind on your furniture may damage your furniture s finish. Never use water to clean your furniture as it may cause damage to the finish. Always use coasters under beverage glasses and flowerpots. Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing. Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create spotting within the furniture finish. Stains or marks from crayons or ink markers will be difficult to remove. In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a professional to repair your furniture. Check bolts/screws periodically and tighten them if necessary. Further advice about wood furniture care It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from direct sunlight as sun may damage the finish. Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful tips will enhance your furniture as it ages. A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during assembly or shipping. We hope you enjoy your purchase for many years. Thank you for your purchase! Whalen Furniture Mfg., Inc. Page 11 Factory No. 15548
IF YOU NEED TO ORDER ANY PARTS PLEASE USE THE LIST BELOW Leadenhall Collection Hutch (JCS110245-H) *JCS110245-H-1-TP Top Panel *JCS110245-H-22-M8x30WD M8 x 30 mm Wood Dowel *JCS110245-H-2-LSP Left Side Panel *JCS110245-H-23-M8x20WD M8 x 20 mm Wood Dowel *JCS110245-H-3-RSP Right Side Panel *JCS110245-H-24-M6x30WD M6 x 30 mm Wood Dowel *JCS110245-H-4-TFS Top Front Stretcher *JCS110245-H-25-M3.5x12ZS M3.5 x 12 mm Zinc Screw *JCS110245-H-5-LLD Left Large Divider *JCS110245-H-26-M5x30S M5 x 30 mm Screw *JCS110245-H-6-RLD Right Large Divider *JCS110245-H-27-M5x38S M5 x 38 mm Screw *JCS110245-H-7-LSP Left Small Partition *JCS110245-H-28-M5x50S M5 x 50 mm Screw *JCS110245-H-8-RSP Right Small Partition *JCS110245-H-29-M3.5x12PHS M3.5 x 12 mm Pan Head Screw *JCS110245-H-9-LFS Long Fix Shelf *JCS110245-H-30-M4x25PHS M4 x 25 mm Pan Head Screw *JCS110245-H-10-MLFS Middle Large Fix Shelf *JCS110245-H-31-M3x19RSS M3 x 19 mm Ring Shank Screw *JCS110245-H-11-SFS Side Fix Shelf *JCS110245-H-32-CC Cam Cap *JCS110245-H-12-MSFS Middle Small Fix Shelf *JCS110245-H-33-SP Shelf Pin *JCS110245-H-13-DP Door Panel *JCS110245-H-34-DS Door Stopper *JCS110245-H-14-AS Adjustable Shelf *JCS110245-H-35-MB Metal Bracket *JCS110245-H-15-BBS Bottom Back Stretcher *JCS110245-H-36-KB Knob Bolt *JCS110245-H-16-BP Back Panel *JCS110245-H-37-G Glue *JCS110245-H-17-DK Door Knob *JCS110245-H-38-TUP Touch-up Pen *JCS110245-H-18-SCL Small Cam Lock *JCS110245-H-39-TRHK Tipping Restraint Hardware Kit *JCS110245-H-19-LCL Large Cam Lock *JCS110245-H-40-DH Door Hinge *JCS110245-H-20-SCB 20 SCB Small Cam Bolt *JCS110245-H-CH CH Complete Hardware *JCS110245-H-21-LCB Large Cam Bolt