Beginner s Guide to SolidWorks Level I

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Beginner s Guide to SolidWorks 2014 - Level I Parts, Assemblies, Drawings, PhotoView 360 and Simulation Xpress Videos Now includes SolidWorks training videos Alejandro Reyes MSME, CSWP, CSWI Multimedia Disc SDC PUBLICATIONS Better Textbooks. Lower Prices. www.sdcpublications.com Includes Supplemental Files and Video Instruction

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Table of Contents Introduction... 1 Prerequisites... 1 The SolidWorks Interface... 3 Part Modeling... 11 The Housing... 13 The Side Cover... 85 The Top Cover... 101 The Offset Shaft... 127 More about Auxiliary Geometry:... 145 The Worm Gear... 154 The Worm Gear Shaft... 173 Special Features: Sweep, Loft and Wrap... 185 Sweep: Cup and Springs... 187 Loft: Bottle... 217 Wrap Feature... 227 Detail Drawing... 253 Drawing One: The Housing... 255 Drawing Two: The Side Cover... 293 Drawing Three: The Top Cover... 313 Drawing Four: The Offset Shaft... 331 Drawing Five: The Worm Gear... 339 Drawing Six: The Worm Gear Shaft... 353 Assembly Modeling... 367 The Gear Housing Assembly... 369 SmartMates... 395 Fasteners... 407 Configurations using Design Tables... 417 Interference Detection... 431 Assembly Configurations... 435 Exploded View... 453 Assembly and Design Table Drawings... 469 Animation and Rendering... 487 PhotoView 360... 489 Animation... 505 Analysis: SimulationXpress... 527 Background: Why Analysis?... 529 Analysis of a simple part... 533 A final word on analysis... 551 Collaboration: edrawings... 553 How to collaborate with non-solidworks users... 553 Final Comments... 557 Appendix... 559 Document templates... 559 Index... 565 iii

List of commands introduced in each chapter. Note that many commands are used extensively in following chapters after been presented. PART MODELING Housing: New Part Create Sketch Confirmation Corner Sketch Grid Auto-Rotate view normal to Sketch plane Sketch Rectangle Sketch Centerline Sketch Relations Smart Dimension Sketch Status Extrude Boss/Base Document Units View Orientation Mouse Gestures Menu Customization Center Rectangle Fillet Magnifying Glass Extruded Cut Through All (End Sketch Fillet Rename Features Circle Instant 3D Mirror Features Model Display Styles Fly-Out FeatureManager Dimension Tolerance Hole Wizard Cosmetic Threads Sketch Point Edit Sketch Rebuild Circular Pattern Automatic Relations Temporary Axes Sketch Slot Sketch Numeric Input Linear Pattern Edit Material Mass Properties Side Cover Revolved Boss/Base Trim Entities Extend Entities Construction Geometry Top Cover Offset Entities Mirror Entities (Sketch) Up to Surface (End Shell Measure Tool Select Other More Fillet options Offset Shaft Revolved Cut Auxiliary Planes Hide/Show sketch Convert Entities Polygon (Sketch) Flip Side to Cut Axis (Reference geometry) Coordinate Systems Worm Gear Mid Plane (End Condition) Chamfer Dimension to Arc Direction 2 (End Condition) Worm Gear Shaft General Review of previous commands SWEEP, LOFT, WRAP Sweep Thin Feature Ellipse Auxiliary Plane at point Sweep Up to Next (End Full Round Fillet Helix Variable pitch helix Open Sketch Cut Guide Curves Loft Offset Plane Hide/Show Plane Loft Start/End Conditions Model Section View Wrap Wrap Intersection Curve DETAIL DRAWING Housing Drawing Part Configurations Suppress Feature Parent Child Relation Unsuppress Configure Dimensions Change Configuration New Drawing Make Drawing from Part View Palette (Drawing) Projected View Tangent Edge Display Section View Detail View Model Items (Import dimensions) iv

Drawing cleanup Center Mark/Centerlines Add Sheet to Drawing Model View Configuration Rename Sheet Layers Side Cover Drawing Reference Dimension Dimension Parentheses Sheet Scale View Scale Top Cover Drawing Display only Cut Surface Display Dimension As diameter Ordinate Dimension Add to Ordinate Notes Custom Document Properties Parametric Notes Link to Property Offset Shaft Drawing Broken View Worm Gear Drawing Display Sheet Format Insert Model View Crop View Ellipse Angle Dimension Tolerance/Precision Chamfer Dimension Edit Sheet Format / Title Block Edit Sheet Worm Gear Shaft Drawing Broken-Out Section Spline Property Tab Builder ASSEMBLY MODELING New Assembly Add New Component Change Configuration Mates Concentric Mate Coincident Mate Move Component Rotate Component Change Appearance Parallel Mate Hide/Show Component SmartMates Mirror Components Width Mate Toolbox Fasteners Design Library Add Fasteners Cosmetic Thread Display Configurations using Design Tables Show Feature Dimensions Rename Dimensions Edit Design Table Mate Reference Design Library Assembly Configurations Interference Detection Change dimensions in the assembly Collision Detection Isolate Gear Mate Component Transparency Display Pane Drawing update Exploded View creation Collapse View Animate Exploded view Assembly Drawing Show Assembly in exploded view Bill of Materials Add Custom Properties to bill of Materials Open Part from assembly drawing Format Bill of Materials Auto Balloons Assembly Views Selective Assembly Section View ANIMATION AND RENDERING Rendering Apply materials Edit Scenes RealView Graphics Edit Lighting Save Rendered images Best rendering practices Animation Add Animation Exploded animation Edit time keys Edit View Points Save Animation SimulationXpress Analysis Background Split Line SimulationXpress Model Fixture Model Forces Meshing Run Simulation Review results Factor of Safety Generate reports Model changes and simulation update Model optimization edrawings Appendix Document Templates v