P-series K-series PRODUCT LINE UNION Werkzeugmaschinen GmbH Chemnitz Clemens-Winkler-Straße 5 D-09116 Chemnitz Phone.: +49-371-8741-0 Fax: +49-371-8741-322 E-Mail: info@union-machines.com www.union-machines.com Post adress UNION Werkzeugmaschinen GmbH Chemnitz P-O. Box 1142 D-09070 Chemnitz We reserve the right to alter our products at any time for improvement LP 04d 2007 Technique with tradition using technology of the future T-series F-series
History of the Company 1852 Foundation of a mechanical workshop by David Gustav Diehl in Chemnitz. 1872 Conversion into a joint stock-company and start of the Boring Mill production 1991 Change of ownership, takeover by Schiess AG Düsseldorf and Klöckner & Co. AG Duisburg 1993 Change of ownership, takeover by Dörries Scharmann AG, Mönchengladbach. planer, floor and RAM type in different sizes is continued. The sales are doubled from the previous year. 1994 Closing of the Gera site, transfer of all production to Chemnitz. 1996 Bankruptcy of the parent company. Foundation of new UNION Werkzeugmaschinen GmbH Chemnitz within October, 1996 as an independent employee-owned organization 1877 Foundation of a machine workshop by Karl Wetzel in Gera where production of boring mills began in 1883 1918 Conclusion of a contract between Wetzel and UNION to divide the market share 1936 Merger to Wetzel-UNION 1946 Seperation of the locations Gera and Chemnitz 1955 Expansion to large manufacturers for boring mills in both cities for machines with spindle diameters from 63 to 160 mm 1970 Integration in to the Fritz Heckert" Group and further specialization to NC machines and machining centers. Annual output of 350 to 400 machines 1997 Opening ceremony of the new production facility in Chemnitz, Clemens-Winkler-Strasse 1998 The development of a modular design concept for boring mills in table, 2000 Development of the RAM-type machine and completion of the product line with rotary and traversing tables, milling heads and other accessories. 2002 150th anniversary of the oldest existing machine-tool factory in Germany 2005 Extension of the range of products to the machining of bigger parts, traverse paths of up to X 30 m, Y 6 m. Weight of components up to 100 tons. 2
Modular Construction System for different machining tasks Table type version Planer type version Traveling-Column Mill The compact machine with stationary column and crosswise traversing and rotating table Large versatility when selecting right machine to the appropriate table size combines the size and the rigidity of a boring mill with the universal and dynamic features of a modern mill Tables Rotary, traversing and tilting tables - Modular additions for traversing column machines for multi-side machining Floor type version RAM type version A 3D-traversing machine which can be adapted to the size of the parts to be machined The machine for heavy cutting operations of huge components, complete machining of stationary fixed parts is enabled with different milling heads 3
UNION T / TC 110 / 130/ 150 UNION TU / TCU 150 Table Type Machines: especially suitable for multi side machining of mediumsized parts The ideal 5-axes controlled machines for multiple side machining of workpieces with weights of 6 to 10 tons. The machine can also be delivered with automatic pallet changers and an integrated NC facing head [TU or TCU versions]. The controlled facing slide enables taper or contour machining and can eliminate turning machine operations. UNION TC110 - version with pallet changer, complete enclosure and exhausting device UNION TC 110 with automatic tool changer and standard enclosure UNION TU 150 - version with integrated NC facing head General Specification T110 T130/150* Boring spindle diameter 110 mm 130 / 150 mm X-axis 1500 or 2000 mm 2000 or 2500 mm Y-axis 1250 or1600 mm 2000 or 2500 mm Z-axis 1000 or1500 mm 1500 mm W-axis 550 mm 750 mm Table 1000 x 1250 or 1250 x 1600 or 1250 x 1600 mm 1600 x 2000 mm Table loading, max. 6000 kg 10000 kg Main power max. 37 kw 60 kw Boring spindle speed, max. 5000 rpm 4000 rpm Feeds/rapid traverse, max. 6000 / 18000 mm/min 6000 / 15000 mm/min Control itnc 530 or itnc 530 or Siemens 840 D Siemens 840 D Special design autom. tool changer (40-120 tools) pallet changer *integrated facing head possible subject to change without prior notice 4
UNION K / KC 110 / 130 / 150 UNION KU / KCU 150 UNION KR / KCR 150 Planer or T-Bed Machines: especially suited for universal and precise machining of larger workpieces This flexible boring mill concept can machine part sizes up to 4 m x 3 m x 2 m. The machine in conjunction with an automatic tool changer [KC] and two integral tables is the most versatile configuration for your workshop. Different table sizes can be adapted to the machines according to the technical requirements. These machines can also be delivered with an automatic accessory changer or integrated NC-facing head. facing head with automatic tool changer and internal cooling system UNION KC 130 - version twin-table machine with automatic tool changer and free-standing magazine machining in the mold construction General Specification K110 K130 / 150* KR 150 Boring spindle diameter 110 mm 130 / 150 mm 150 mm X-axis 2000 or 2500 mm 2500, 3200 or 4000 mm 3200 or 4000 mm Y-axis 1600 or 2000 2000, 2500 or 3000 mm 2500, 3000, 3500 or 4000 mm Z-axis 1000 or 1500 mm 1000, 1500, 2100 or 2500 mm 1500, 2100 or 2500 mm V-axis (RAM) - - 1000 mm W-axis 550 mm 750 mm 700 mm Table/ table load 1250 x 1600 mm 1600 x 2000 mm 1600 x 2000 mm loading 8000kg loading 10000 kg loading 10000 kg 2000 x 2500 mm 2000 x 2500 mm loading 20000 kg loading 20000 kg 2500 x 3000 mm 2500 x 3000 mm loading 40000 kg loading 40000 kg Main drive power, max. 37 kw 60 kw 60 kw Boring spindle speed, max. 5000 rpm 4000 rpm 3800 rpm Feeds/rapid traverses, max. 6000 / 20000 mm/min 6000 / 15000 mm/min 6000 / 15000 mm/min Control itnc 530 or Siemens 840 D itnc 530 or Siemens 840 D itnc 530 or Siemens 840 D Special design autom. tool changer (40-120 tools) pallet changer, twin table machine *integrated facing head possible subject to change without prior notice 5
UNION P / PC 130 / 150 UNION PU / PCU 150 Floor Type or Traversing Column Machines: especially suited for machining large parts in stationary set up A 3D machine for processing large workpieces with a height up to 3.5 m and a length up to 25 m. As a machining center equipped with features like automatic tool changer, pickup station for milling heads, or CNC facing head and also NC rotary tables, it is one of the most flexible metal-working tools. machining of a hub (wind mill) UNION PC 130 with rotary and traversing table DV20 machining of large components General Specification P 130 / 150* Boring spindle diameter 130 / 150 mm X-axis 4000 mm + n*1000 Y-axis 2000, 2500, 3000, or 3500 mm Z-axis 800 mm W-axis 750 mm Main drive power, max. 60 kw Boring spindle speed, max. 4000 rpm Feeds/rapid traverses, max. 6000 / 15000 mm/min Control itnc 530 or Siemens 840 D Special design autom. tool changer (40-60 tools), floor plate, rotary and traversing tables, pick-up-station et al. concerning customers preferences *integrated facing head possible subject to change without prior notice 6
UNION PR / PCR 150 / 160 UNION PR / PCR 150plus / 160plus Traversing Column Machines with hydrostatic guided RAM - a horizontal boring mill for heavy machining operations on huge parts. Workpieces with an envelope of 6m x 20m can be machined with this large and heavy duty machine. The universal type of machine in conjunction with a floor plate, rotary or tilting tables and pickup magazine for accessories and heavy tools is one of the most modern production machines for efficient and exact processing of your components. UNION PCR 150 with vertical milling head and automatic pick-up magazine for accessories and tools which can be exchanged into the milling head PCR 150 with 2-axis CNC-milling head machining with automatically detachable CNCfacing head General Specification PR 150 / 160 PR 150plus / 160plus* Boring spindle diameter 150 / 162 mm 150 / 162 mm X-axis 4000 mm + n*1000 4000 mm + n*1000 Y-axis 2500 mm + n*500 (up to 6000 mm) 2500 mm + n*500 (up to 6000 mm) Z-axis 1000 mm 1500 mm W-axis 700 mm 700 mm Main drive power, max. 60 kw 60 kw Boring spindle speed, max. 3800 rpm 3800 rpm Feeds/rapid traverses, max. 6000 / 15000 mm/min 6000 / 15000 mm/min Control itnc 530 or Siemens 840 D itnc 530 or Siemens 840 D Special design autom. tool changer (40-165 tools), floor plate, rotary and traversing tables, pick-up-station et al. concerning customers preferences *integrated facing head possible subject to change without prior notice 7
UNION F1 / FC1 Traveling-Column Mill with RAM for 5-side machining - high level of dynamics and precision A Traveling-Collumn Mill which combines the size and the universality of a boring mill with the dynamic features of a modern mill. The 5-side machining in one setting makes the machine an efficient tool for the machining of bulky components and small batches. fixed universal milling head 30kW, 5000 rpm tool change is possible in vertical or horizontal spindle position pick-up station for detachable accessories and special tools UNION F1 with universal milling head and operator platform General Specification F1 X-axis 3000 mm + n*1000 Y-axis 1600, 2100 or 2600 mm Z-axis 1300 or 1600 mm Main drive power, max. 37 kw Boring spindle speed, max. 5000 rpm Feeds/rapid traverses, max. 6000 / 40000 mm/min Control itnc 530 or Siemens 840 D Accessory units milling heads CNC fork type milling heads spindles CNC facing head Special design automatic tool changer, floor plate, rotary and traversing tables, pick-up-station et al. concerning customers preferences subject to change without prior notice 8
UNION Rotary and Traversing Tables / Tilting Tables UNION Rotary, traversing and tilting tables in conjunction with Traversing Column Machines - ideal for complete machining of parts up to 60 tons weight. Tables are used to expand the capability of floor type boring mills. The tables will be controlled from the machine pendant. The CNC is optionally modified by the required additional axes. UNION also supplies these tables with an independent control unit. General Specification DV10 DV20 DV40 DV60 DVK 5/20 Table size 1250 x 1600 mm 1800 x 2000 mm 2500 x 2500 mm 3000 x 3000 mm 2500 x 3000 mm 1600 x 2000 mm 2000 x 2500 mm Traverse 1250 mm 1500 mm 2000 mm 3000 mm 2000 mm Rotating positioning 360.000 360.000 360.000 360.000 ±190 Tilting range - - - - 0...90 Loading 12,5 t 25 t 40 t 60 t 20 t (horizontal) 5 t (vertical) subject to change without prior notice UNION DVK 5 / 20 A rotary, traversing and tilting table with a size of 2500 x 3000 mm. The tilting motion can be positioned in steps of 1 degree. UNION DV 10 / 20 / 40 / 60 Portable rotary tables enable a 4-side machining of parts up to 60 tons. Trunnion device Trunnion device 3D-machining of a turbine blade using a trunnion device Special configuration - machine with a NC-controlled trunnion device peripheral processing of drum-shaped parts in different sizes 9
Special Accessories and Options Adapter for special accessories for milling and facing heads for manual or automatic head change Horizontal Boring and Milling Machines are well known for a versatile use on complete machining of components with all kinds of shapes. This benefit will be even more enhanced by using special accessories. cover plate for adapters (manual version) Vertical milling head with automatic positioning and automatic tool clamping Universal milling head with automatic positioning of the two planes 2-axes NC-milling head with motor spindle and torque motors for a continuous swivelling of the A and C axes (rotation speed up to 24 000 rpm) NC-facing head - D Andrea automatically detachable, if necessary pick-up-station for automatic tool change into the milling head Spindle support for supporting the boring spindle on longer extensions (here shown for a machine with integrated NC-facing head) 3 D - touch probe including measurement cycles for automatic measuring of workpieces wireless handwheel for most flexibility while setting workpieces 10
References 6000 boring mills supplied in the past 25 years have made UNION world renowned and resulted in a wide range of customers. A network of representatives in the world market guarantees that we take care of our customers and that UNION products maintain and extend their customer base. 11
P-series K-series PRODUCT LINE UNION Werkzeugmaschinen GmbH Chemnitz Clemens-Winkler-Straße 5 D-09116 Chemnitz Phone.: +49-371-8741-0 Fax: +49-371-8741-322 E-Mail: info@union-machines.com www.union-machines.com Post adress UNION Werkzeugmaschinen GmbH Chemnitz P-O. Box 1142 D-09070 Chemnitz We reserve the right to alter our products at any time for improvement LP 04d 2007 Technique with tradition using technology of the future T-series F-series