LOT NUMBER: DATE PURCHASED: / / CHARLESTON 54'' Media Fireplace Model # WS3062426FP ADULT ASSEMBLY AND SET-UP REQUIRED If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store where it was purchased. Please call our customer service number and have your instructions and parts list ready to provide the model name, part name or factory number: 1-866-942-5362 Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday Or visit our web site 24 hours a day, 7 days a week for product assistance at www.whalenfurniture.com Or e-mail your request to parts@whalenfurniture.com THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. Whalen Furniture Mfg., Inc. Page 1 Factory No. DOGULU Date: 2014-10-24 Rev 2
QUALITY GUARANTEE We are confident that you will be delighted with your Whalen Furniture purchase. Should this product be defective in workmanship or materials or fail under normal use, we will repair or replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet your highest expectations. We guarantee that you will immediately see the value of our fine furniture. This warranty gives you specific legal rights and you may also have other rights which vary from province to province (state to state). Customer Service: 1-866-942-5362 8:30 a.m. - 4:30 p.m., PST, Monday to Friday www.whalenfurniture.com MAXIMUM RECOMMENDED WEIGHT LOADS MANUFACTURER: Whalen Furniture Mfg., Inc. CATALOG: CHARLESTON 54'' Media Fireplace (WS3062426FP) DATE OF MANUFACTURE: October 2014 MADE IN CHINA FITS UP TO MOST 60 FLAT PANEL TVs MAXIMUM LOAD 135 lb. (61.2 kg) PLACE TV BEHIND THE STOPPER MAXIMUM LOAD 50 lb. (22.6 kg) MAXIMUM LOAD 30 lb. (13.6 kg) THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTRE OF THE UNIT; DO NOT ALLOW TV TO OVERHANG UNIT IN ANY DIMENSION, IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS OR OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY. Whalen Furniture Mfg., Inc. Page 2 Factory No. DOGULU
Important Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and nonabrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual. NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF WITH DAMP CLOTH. Insert the Dowel at least half way by tapping lightly with a rubber mallet, IF NECESSARY. 1 2 3 4 X X FINAL CAM LOCK SYSTEM OPERATION HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS 1. Screw the Cam Bolt into the threaded inserts on the panel. Connect both panels together; making sure Cam Bolt goes into the pre-drilled hole on the end of panel for Cam Lock. 2. Insert the Cam Lock into the pre-drilled large hole on the panel. Make sure the arrow on the face of Cam Lock faces out and points towards Cam Bolt. 3. Take a Phillips screwdriver and rotate the Cam Lock clockwise to lock the Cam Bolt in place. 4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam. You are now ready to assemble the KD unit. Whalen Furniture Mfg., Inc. Page 3 Factory No. DOGULU
Parts and Hardware List Please read completely through the instructions and verify that all listed parts and hardware are present before beginning assembly. A- Mantel with Fireplace (1) B- Top Panel (1) C- Upper Back Panel (1) D- Side Panel (2) E- Partition Panel (1) F- Middle Support Leg (1) G- Adjustable Shelf (2) (1) Cam Lock (12+1 extra) (2) Cam Bolt (12+1 extra) (3) M8x30 mm Wood Dowel (10+1 extra) (4) Plastic Cover (14+1 extra) (5) 1/2 Washer Head Screw (16+1 extra) (6) Shelf Support (8+ 1 extra) (7) Handle w/bolts (2) (8) Acrylic Stopper (1) (9) Tipping Restraint Hardware Kit (2) (Included in plastic bag) (10) Touch-up Pen (1) (11) Remote Control with Battery (1) (12) Glue (1) Tools required: Allen wrench (provided) and Phillips screwdriver (not provided). Whalen Furniture Mfg., Inc. Page 4 Factory No. DOGULU
Assembly Instructions NOTE: Please do not fully tighten all bolts until you finish assembling all parts. Once assembled, go back and fully tighten all bolts. This will make the assembly easier. 1. Unpack the unit and confirm that you have all the hardware and required parts listed. Assembly the unit on a carpeted floor or the empty carton to avoid any scratch. 2. Lay down the Mantel with Fireplace (A), Securely screw the Middle Support Leg (F) into the designated small hole in the bottom of bottom panel and make sure fully tighten, as shown below. F A 3. Locate the Mantel with Fireplace (A), Top Panel (B) with the holes facing up. Securely screw the Cam Bolts (2) into the designated small holes, as shown above. Fully tighten with a Phillips screwdriver. A 2 B Whalen Furniture Mfg., Inc. Page 5 Factory No. DOGULU
Assembly Instructions 4. Insert five M8 x 30 mm Wood Dowels (3) into the inner holes of the Side Panel (D) and Partition Panel (E). Tap in with a rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels. 5. Align the drilled holes on the Top Panel (B) with the inserted Wood Dowels (3) on the Side Panel (D) and Partition Panel (E), and then press them together. Secure the Top Panel (B) into place by engaging six Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement). E D 1 D B 3 6. Insert five M8 x 30 mm Wood Dowels (3) into the inner holes of the Side Panel (D) and Partition Panel (E). Tap in with a rubber mallet, if necessary. Make sure that you use a small amount of glue with both ends of all dowels. 7. Align the drilled holes on the Mantel with Fireplace (A) with the inserted Wood Dowels (3) on the Side Panel (D) and Partition Panel (E), and then press them together. Secure the Mantel with Fireplace (A) into place by engaging six Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement). Then Plug Plastic Covers (4) to cover the Small Cam Locks for nice looking B D E A D 1 3 4 Whalen Furniture Mfg., Inc. Page 6 Factory No. DOGULU
Assembly Instructions 8. Open the doors and attach the Handle (7) to the front side of each door with the provided Handle Bolt (7). 9. With the doors open, insert the Shelf Supports (6) into the desired holes in the sides of the compartments. Make sure you place the four Shelf Pins in the same level so the shelf is not tilted. Tilt and rest the Adjustable Shelves (G) onto the Shelf Supports (6) with the finished edge facing the front of the unit. 6 G G 7 10. Attach the upper back panel (C) to the back of assembled console and the mantel (A) by using the 1/2 Washer Head Screws (5) through the pilot holes. As shown. 5 C A 5 A Whalen Furniture Mfg., Inc. Page 7 Factory No. DOGULU
Assembly Instructions NOTE: You must install the Acrylic TV Stopper to prevent TV from tipping when placing your flat panel television on the table-top. 11. Ask for assistance to place the assembled fireplace near the final installation location. 12. Remove the tape of the Acrylic Stopper (8) and place it in the cut-out of the Acrylic Stopper Template on the Top Panel (B). Make sure that it is properly aligned before applying pressure. 13. Remove the Acrylic Stopper Template from the top panel carefully. As shown below. 8 B B 14. Ask for assistance to position the assembled fireplace at the desired location against a wall. In case of uneven floor, floor levelers are provided at the bottom of the mantel. If necessary, adjust the floor levelers by hand to correct tilting, until the unit is level. 15. Now, follow the instructions printed on the plastic bag containing the Tipping Restraint Hardware to attach the tip-over restraint to the unit and the wall. NOTE: Young children can be seriously injured by tipping furniture. You must install the Tipping Restraint Hardware with the unit to prevent the unit from tipping, causing any accidents or damage. The tipping restraints are intended only as a deterrent, they are not a substitute for proper adult supervision. The tipping restraints are not earthquake restraints. If you wish to add the extra security of earthquake restraints, they must be purchased and installed separately. Whalen Furniture Mfg., Inc. Page 8 Factory No. DOGULU
Assembly Instructions 16. Connect the fireplace to the power transformer. Follow the separated operating manual of electric fireplace insert to control your fireplace. Tools required: Phillips Screwdriver, Power Drill, 3/8 Drill Bit and Rubber Mallet. Care and Maintenance Use a soft, clean cloth that will not scratch the surface when dusting. Use of furniture polishes is not necessary. Should you choose to use polishes, test first in an inconspicuous area. Using solvents of any kind on your furniture may damage the finish. Never use water to clean your furniture as it may cause damage to the finish. Always use coasters under beverage glasses and flowerpots. Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing. Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create spotting within the furniture finish. Stains or marks from crayons or ink markers will be difficult to remove. In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a professional to repair your furniture. Check bolts/screws periodically and tighten them if necessary. Whalen Furniture Mfg., Inc. Page 9 Factory No. DOGULU
Further advice about wood furniture care It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from direct sunlight as sun may damage the finish. Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful tips will enhance your furniture as it ages. Cleaning trim for fireplace Clean the metal trim using a soft cloth, slightly dampened with citrus oil based product and buff with a clean soft cloth. DO NOT use brass polish or household cleaners as these products will damage the metal trim. Citrus oil based products can be obtained at supermarkets or hardware stores. A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during assembly or shipping. We hope you enjoy your purchase for many years. Thank you for choosing Whalen Furniture! Whalen Furniture Mfg., Inc. Page 10 Factory No. DOGULU
IF YOU NEED TO ORDER REPLACEMENT PARTS, PLEASE USE THE LIST BELOW CHARLESTON 54" Media Fireplace 1 4 5 2 6 7 7A 8 2 3 9 10 11 12 13 14 15 RC6 16 17 18 21 19 20 22 23 24 25 *WS3062426FP-1-TP Top Panel *WS3062426FP-21-SS Shelf Support *WS3062426FP-2-SP Side Panel *WS3062426FP-22-G Glue *WS3062426FP-3-PP Partition Panel *WS3062426FP-23-AS Acrylic Stopper *WS3062426FP-4-AS Adjustable Shelf *WS3062426FP-24-TRHK Tipping Restraint Hardware Kit *WS3062426FP-5-BP Back Panel *WS3062426FP-25-TP Touch-up Pen *WS3062426FP-6-MSL Middle Support Leg *WS3062426FP-26-CH Complete Hardware *WS3062426FP-7-LD Left Door *WS3062426FP-27-RC6B Remote Control 6 Buttons (FP26-1A-THM-RC6B) *WS3062426FP-7A-RD Right Door *WS3062426FP-28-H Heater (FP26-1A-THM-H) *WS3062426FP-8-FS Firebox Support *WS3062426FP-29-B Blower (FP26-1A-THM-B) *WS3062426FP-9-FL Floor Leveler *WS3062426FP-30-FGDM Flame Generator Drive Motor (FP26-1A-THM-FGDM) *WS3062426FP-10-HWB Handle w/blot *WS3062426FP-31-RS Reflector Spindle (FP26-1A-THM-RS) *WS3062426FP-11-EHWS Euro Hingle with Screws *WS3062426FP-32-MPCBN Main PCB (FP26-1A-THM-MPCBN) *WS3062426FP-12-MCWS Magnetic Catch with Screws *WS3062426FPF-33-CPPCBN Control Panel PCB (FP26-1A-THM-CPPCBN) *WS3062426FP-13-FP Floor Protector *WS3062426FP-34-LLPCBN Logs Light PCB (FP26-1A-THM-LLPCBN) *WS3062426FP-14-SMBWS Straight Metal Bracket with Screws *WS3062426FP-35-EBLPCBN Ember Bed Light PCB (FP26-1A-THM-EBLPCBN) *WS3062426FP-15-AMBWS Angle Metal Bracket with Screws *WS3062426FP-36-FLPCBN Flame Light PCB (FP26-1A-THM-FLPCBN) *WS3062426FP-16-CL Cam Lock *WS3062426FP-37-FIGF Fireplace Insert Glass with Frame (FP26-1A-THM-FIGF) *WS3062426FP-17-CB Cam Bolt *WS3062426FP-38-EBLN Ember Bed/Logs (FP26-1A-THM-EBLN) *WS3062426FP-18-Φ8x30mmWD M8x30 mm Wood Dowel *WS3062426FP-39-T Thermostat (FP26-1A-THM-T) *WS3062426FP-19-PC Plastic Cover *WS3062426FP-40-CFI Complete Fireplace Insert (FP26-1A-THM) *WS3062426FP-20-1/2WHS 1/2 Washer Head Screw