CONVEY-ALL TCH-1070, TCH-1075, TCH-1080 & TCH-1085 MODEL CONVEYOR WITH SCISSOR LIFT UNDERCARRIAGE ASSEMBLY MANUAL

CONVEY-ALL TCH-1070, TCH-1075, TCH-1080 & TCH-1085 MODEL CONVEYOR WITH SCISSOR LIFT UNDERCARRIAGE ASSEMBLY MANUAL

LIMITED WARRANTY Convey-All warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective as to any new machinery which has not been altered, changed, repaired or treated since its delivery to the buyer, other than by Convey-All or its authorized dealers or employees, and does not apply to accessories, attachments, tools or parts, sold or operated with new machinery, if they have not been manufactured by Convey-All. Convey-All shall only be liable for defects in the materials or workmanship attributable to faulty material or bad workmanship that can be proved by the buyer, and specifically excludes liability for repairs arising as a result of normal wear and tear of the new machinery or in any other manner whatsoever, and without limiting the generality of the foregoing, excludes application or installation of parts not completed in accordance with Convey-All operator's manual, specifications, or printed instructions. Written notice shall be given by registered mail, to Convey-All within seven (7) days after the defect shall have become apparent or the repairs shall have become necessary, addressed as follows: Convey-All Industries Inc., Box 2008, 130 Canada St., Winkler, Manitoba, R6W 4B7. This warranty shall expire one (1) year after the date of delivery of the new machinery. If these conditions are fulfilled, Convey-All shall at its own cost and at its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs, labor, parts, transportation or any other work, unless Convey-All has authorized such expenses in advance. The warranty shall not extend to any repairs, changes, alterations, or replacements made to the new equipment other than by Convey-All or its authorized dealers or employees. This warranty extents only to the original owner of the new equipment. This warranty is limited to the terms stated herein and is in lieu of any other warranties whether expressed or implied, and without limiting the generality of the foregoing, excluded all warranties, expressed or implied or conditions whether statutory or otherwise as to quality and fitness for any purpose of the new equipment. Convey-All disclaims all liability for incidental or consequential damages. This machine is subject to design changes and Convey-All shall not be required to retrofit WARRANTY VOID IF NOT REGISTERED

TABLE OF CONTENTS SECTION DESCRIPTION 1 Introduction... 1 2 Safety... 2 2.1 Safety... 2 2.2 Assembly Safety... 2 3 Assembly... 3 A Tube Assembly... 3 B Cable Bridging... 19 C Belting Installation... 25 D Bottom End PTO Drive Installation... 34 E Wind Guard Installation... 39 F Electric Drive Installation... 42 G Side PTO Installation... 59 H Hydraulic Line Installation... 63 J Safety Signs... 68 K Run Up... 70 L Undercarriage Assembly... 72 M Undercarriage Installation... 80 N Swing Out Conveyor Installation... 86 O Tube Straightness... 89 4 Index... 92

1 INTRODUCTION Congratulations on your choice of a Convey-All Conveyor to complement your material handling operation. This equipment has been designed and manufactured to meet the needs of a discriminating buyer for the efficient moving of material. Safe, efficient and trouble free assembly of your Conveyor requires that you and anyone else who will be assembling, operating or maintaining the machine, read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained within the Assembly and Operator's Manuals. The Convey-All conveyor is easy to assemble and set up providing you follow the steps and instructions provided in this manual. It is always recommended that you do some preparation work prior to starting to insure that all tools and equipment is at hand. Be sure the assembly area is large enough to lay out all the components with sufficient clearance for people, forklifts or other equipment around all sides. Gather all the required tools and wrenches. Have an electrician's snake and a 100 foot rope to pull the belt through the tube. Have hoists, forklifts, cranes or other lifting devices with the required lifting capacity available for use. Have appropriate stands with sufficient capacity for the application. Read instructions and follow them. This manual covers the Belt Tube Conveyors manufactured by Convey-All that are more than 70 feet long. Use the Table of Contents or Index as a guide to locate required information. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Convey-All Dealer or Distributor if you need assistance information or additional copies of the manuals. OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual, are as if you are towing it. The hitch is the front and left and right is the same as the Vehicle that 1

2 SAFETY SAFETY ALERT SYMBOL DANGER - Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded. WARNING - Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. SIGNAL WORDS: Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guide-lines: CAUTION - Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. 2.1 SAFETY 2.2 ASSEMBLY SAFETY YOU, are responsible for the safe assembly and operation of your Convey-All Conveyor. You must make sure that every person involved with the assembly be familiar with the related assembly and safety information contained in this manual. This manual will take you step-by-step through the assembly procedure and alerts you to all the good safety practices that should be followed. Remember, you are the key to safety. Good safety practices not only protect you but also the people around you. Make these safety practices a part of your assembly program. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. 2 1. Use forklifts, hoists or cranes with sufficient lift capacity to handle the heavy components. 2. Provide adequate space for access to all sides of machine. 3. Use two men to handle the heavy, bulky components. 4. Have a first-aid kit and a fire extinguisher available for use should the need arise and know how to use it. 5. Wear appropriate protective gear. This list includes but is not limited to: - Protective shoes with slip resistant soles - Protective glasses or goggles - Heavy gloves

3 ASSEMBLY A TUBE ASSEMBLY 1. Shipping configuration. Fig. A1 SHIPPING CONFIGURATION 2. Remove all straps and tie downs. Lay out in work or assembly area. Be sure to remove all components from the tubes. Fig. A2 REMOVING TIE DOWNS 3. Open the wooden crate and lay the components adjacent to their assembly areas. Fig. A3 WOODEN CRATE 3

4. Lay out tube sections with the lip in the upward direction and the tube welding seam at the top. NOTE Feel inside tube if necessary to find the seam. Lay-Out Lip Fig. A4 TUBE SECTIONS (TYPICAL) 4

5. Connect tube sections using 1/2" x 1 1/2" bolts with flat washers on boths sides and a lock nut. Place bolt so nut is in the downward direction. Aligning Attaching Connected Fig. A5 TUBE SECTIONS ATTACHED 5

6. When tightened, sight along the tube to be sure it is straight. IMPORTANT Tube can be arced up but not to either side or down. Use flat washers between flanges to curve tube as required. Tube Fig. A6 TUBE SIGHTING Flange 7. Attach hopper to lower end of tube. Raise tube slightly with hoist or place on 2" x 4"'s to align with hopper outlet. Fig. A7 HOPPER 6

8. Open and extend discharge hood. 9. Attach discharge to upper end of tube. Fig. A8 DISHCARGE HOOD 10. Use a 100' tape to measure Fig. A9 ATTACH DISHCARGE and mark tube for attachment location. Refer to schematics at the back of book for dimensions. Keep schematic handy to refer to during assembly. NOTE For ease of assembly, it is recommended that the assembler make copies of the appropriate schematic at the back of the book and have it available for easy referral during assembly. Fig. A10 MARKING 7

11. Separate undercarriage mounts. Fig. A11 UNDERCARRIAGE MOUNTS 12. Install undercarriage mounts (refer to schematics for location). Lay-Out Fig. A12 MOUNTS Positioned 8

13. Use 1/2" x 2" bolts through 6 inch wide tube clamps to secure undercarriage mounts. Snug up bolts but do not tighten. 14. Lay out 6" tube clamps for drive box mounting. Fig. A13 MOUNTED 15. Swing tube over drive box and lower. Fig. A14 CLAMPS 16. Install 1/2" x 2" bolts and snug up. Fig. A15 DRIVE BOX Fig. A16 MOUNTED 9

17. Raise entire assembly and place on stands. Fig. A17 STANDS 18. Fabricate a stand with pins that mate to undercarriage mount to keep tube from moving. Fig. A18 PINNED STAND 10

19. Level components: a. Always start with hopper. b. Discharge. Hopper NOTE It will be necessary to loosen flange bolts at the first joint to level. If insufficient, go to second joint also. c. Drive box. Discharge d. Lower undercarriage mount. Drive Box e. Upper undercarriage mount. Lower Mount IMPORTANT Use clamping bolts to level these components by tightening alternate sides. Be sure dimensions are correct. Upper Mount Fig. A19 LEVELING 11

20. Stack tube clamps in a pile to make sure the same length legs are on the same side to ease leveling of the roller brackets. Fig. A20 BRACKET PILE 21. Place 2 inch tube clamps in position and add lower return roller bracket on the ground. Lay-Out 22. Use 1/2" x 2" bolts to attach return roller brackets to clamps. Tighten finger tight. Attached Fig. A21 ROLLER MOUNTS 12

23. Use a level to level each return roller bracket. Fig. A22 LEVELING 24. Depress roller shaft and install roller in bracket. Position Installed Fig. A23 RETURN ROLLER 13

25. Place swing out conveyor winch bracket next to hopper flange. Secure with 6 inch clamp bracket on the bottom using 1/2" x 2" bolts. Level frame. NOTE This applies to Swing Out model only. Skip to Section B if you do not have a Swing Out model. Placed Mounted Fig. A24 SWING-OUT WINCH Leveling 14

26. Mount the swing out hopper lift arm 16' 4" from hopper flange. 27. Secure with 6" clamp from the bottom. Anchor Arm 28. Position so the outer end is 1/2" higher than the tube end. Use a level as an aid to measuring. 1/2" Higher Attached Fig. A25 ANCHOR ARM 15

29. Install anchor screws in anchor arm top bracket. a. Pre drill 1/4" hole. b. Install 2 screws on lower side of cross shaft and 1 on upper side. Drilled Hopper End Fig. A26 ANCHOR SCREWS Discharge End 16

30. Install 1/4 inch swing out cable: a. Thread cable through arms. b. Thread cable into side of winch drum. Arm c. Route through dimpled holes. Threaded d. Install clamp over cable. Drum e. Pull cable loop back. Clamp Fig. A27 CABLE Attached 17

31. Attach winch handle. Fig. A28 WINCH HANDLE 32. Retract some of the cable. Be sure that it covers the drum in layers. Starting Fig. A29 CABLE LAYERS Layers 18

B CABLE BRIDGING 1. Refer back to schematic in Appendix C for bridging location and configuration. 2. Attach bridge frame to top side of flange. Lay-Out 3. Level upper cross frame and tighten 1/2" x 1 1/2" bolts. Mounted Fig. B1 TRUSS MOUNTING Leveled 19

4. Attach eyebolts along tube: a. Flange. b. Discharge. Flange Fig. B2 EYEBOLTS Discharge 20

5. Mount cable end through eyebolt. a. Slide clamps over cable. b. Thread through eyebolt. c. Fold back through clamps. d. Snug up to eyebolt. Flange e. Tighten clamps. Snugged Up IMPORTANT Be sure loaded cable is in clamp saddle. Tightened Fig. B3 CABLE END Schematic 21

6. Pull cable through clamps and lay along the top of the return roller brackets. Pull tight. 7. Use cable clamps to secure IMPORTANT The cable should be snugged up so that it is tight when the cable is placed on top of cross brace frame. Lay-Out Fig. B4 CABLE Over Frame cables on the top of the cross brace. Do not tighten U bolts yet. Fig. B5 CABLE CLAMPS 22

8. Do not tighten cable components until the undercarriage is installed except for upper eyebolts. 9. Start nut on eyebolt. a. Position lock nut 1 1/2" from bottom side of discharge flange. b. Tighten eyebolt until lock nut is tight against flange. Lock Nut Dimensions 10. Position jam nuts at bridging flange 1 1/8" from flange. Tightened Fig. B6 DISCHARGE EYEBOLT 11. Tighten eyebolt until jam nut seats against flange. 1 1/8" Position Seated Fig. B7 BRIDGING EYEBOLT 23

12. Mount anchor eye bolts on each side of hopper flange. Left Fig. B8 EYE BOLT Right 13. Install the cable anchor hopper end eye bolts in the following positions. a. At the 2:00 and 10:00 positions for the non-electric drive models. b. At the 11:30 and 12:30 positions for the electric drive models. Route the cable under the motor mounting base. Non-Electric Fig. B9 EYEBOLT POSITION Electric 24

C BELTING INSTALLATION 1. Push wire through tube. Fig. C1 WIRE 2. Remove step guard from hopper. Fig. C2 STEP GUARD REMOVED 3. Push wire through and attach belting to belting on cable. Fig. C3 WIRE / CABLE BELTING 25

4. Use wire to pull cable through tube. Fig. C4 CABLE 5. Remove lacing pin. Fig. C5 LACING PIN 6. Locate belting roll above drive box and place on stands. Fig. C6 STANDS 26

7. Roll out belt and thread above return rollers. Be sure tread side is down. Threading Roller Fig. C7 BELT Discharge 27

8. Attach belting end to cable belting. Threaded 9. Cup belting to direct into tube. Fig. C8 BELTING Attaching 10. Pull belting through tube. Use a mechanical assist (truck, forklift, etc.) if required. Fig. C9 CUPPING 28 Fig. C10 PULLING

11. Lift hopper flashing up so belting slides under it. 12. Pull belting through 5 feet and disconnect cable. Fig. C11 FLASHING 5 Feet 13. Push flashing back into hopper. Fig. C12 BELTING Disconnect Fig. C13 FLASHING 29

14. Thread belting into bottom of hopper frame above the return rollers. 15. Pull out of top end of hopper. Front 16. Thread remaining belting through drive box. Follow lines and schematic. Fig. C14 HOPPER Rear Schematic 30 Fig. C15 DRIVE BOX Belt

17. Clamp with vise grips to hold in place. Fig. C16 BELTING 18. Attach belting clamp to lower end of belt. 19. Use a cable come-along to pull belting ends together. Come Along 20. Install lacing pin. Pulling Fig. C17 LACING Pinning 31

21. Crimp the end of lacing kit with a vise grip to hold pin in place. Right Side Left Side Fig. C18 CRIMPING LACING KIT 22. Set belt tension. Change spring position to align bolts. Offset 32 Fig. C19 BOLT ALIGNMENT Aligned

23. Mount step guard. Fig. C20 STEP GUARD 24. Mount hitch assembly. Fig. C21 HITCH ASSEMBLY 25. Mount jack anchor bracket. 26. Mount jack. Fig. C22 JACK ANCHOR 33

D BOTTOM END PTO DRIVE INSTALLATION 1. Use PTO transport bracket to mark mounting hole. 2. Drill 3/8" hole. Template 3. Mount transport bracket. Hole 4. Remove side guard. Mounted Fig. D1 PTO TRANSPORT BRACKET 5. Install safety signs. a. 13-1100-0002. b. 13-1100-0014. Mounted b a 34 Fig. D2 SIDE GUARD Safety Signs

6. Install PTO shafts. a. Input shaft. Install key. Slide yoke over shaft. Key Tighten set screws. Yoke Fig. D3 INPUT SHAFT Set Screws 35

b. Extension shaft front. Install key. Slide yoke over shaft. Key Tighten set screws. Yoke Set Screws Fig. D4 EXTENSION SHAFT FRONT 36

c. Extension shaft rear. Lock pin. Close guard. Lock Pin Drill hole. Guard Closed Anchor chain Drill Hole Anchor Chain Fig. D5 EXTENSION SHAFT REAR 37

7. Install guard over shaft on left side. 8. Attach PTO shaft guard anchor chain. Shaft Guard/Chain Fig. D6 GUARD / ANCHOR CHAIN 38

E WIND GUARD INSTALLATION 1. Lay out wind guards along the side of the frame. 2. Install wind guards along frame: Fig. E1 WIND GUARD LAY-OUT a. Use 2 self-tapping screws into each return roller mounting bracket. b. Use 2 self-tapping screws into each undercarriage cradle assembly. Discharge NOTE Always over lap wind guards at joint. c. And into drive box assembly. Return Roller Bracket d. On left side, slide behind washers under mounting bolts. Drive Box Right Drive Box Left Fig. E2 WIND GUARDS 39

3. Lay wind guard against side of tube and mark spot to be cut out at flange. Cut 1 1/2 inches deep and 1" wide. 4. Lay against tube and secure with self tapping screws. Marking Cut-Out Fig. E3 FLANGE Mounted 40

5. Make a cut-out in wind guard on both sides at upper undercarriage mount. 2" forward of pin. 2 1/4" up. Template 15" forward. Lines 6. Cut out with a grinder to reduce guard bending. Fig. E4 CUT-OUT Cut-Out 41

F ELECTRIC DRIVE INSTALLATION TCH - 70 + ELECTRIC DRIVE 1. Position drive box assembly under tube. IMPORTANT Be sure drive box is located at the required position on the tube. Refer to the schematics in Appendix A and measure to be sure. 2. Lay an extra 3" wide clamp next to discharge and mounting bracket. Assembly 3. Raise drive box assembly. 4. Install 1/2" x 2" mounting bolt. Extra Clamp Raised 42 Fig. F1 DRIVE BOX Fasteners

5. Level drive box assembly. 6. Use clamps to move assembly while tightening fasteners. Leveling 7. Be sure extra clamp flanges are even with adjacent flanges. Tightening Fig. F2 MOUNTING BOX Extra Clamp 8. Raise electric motor mounting assembly up. Fig. F3 LIFTING 43

9. Move over tube and lower into position. Be sure motor mounts toward hopper. Lowering Clamps Fig. F4 POSITIONED 10. Install clamps and secure. Be sure to level frame. 11. Tighten fasteners. Fig. F5 LEVELING 44

12. Mount secondary drive back guard. a. Use back guard as template to mark 5 mounting holes. Be sure to center the guard on the roller shaft. Measure to be sure. Measuring b. Drill holes. Template c. Mount back guard. Drilling d. Tighten fasteners. Fig. F6 BACK GUARD Mounting 45

13. Mount pulley to roller drive shaft. a. Use a emery cloth to remove paint from shaft. b. Install pulley. Emery Cloth c. Install hub. Pulley d. Install key. Hub e. Install hub bolts. Key f. Slide hub/pulley in as far as it will go and tighten hub bolts. Be sure to tighten hub bolts in rotation. Hub Bolts 46 Fig. F7 ROLLER PULLEY Positioned

14. Mount pulley to cross shaft. a. Install pulley. Pulley b. Install hub. c. Install key. Hub d. Install hub bolts. Key e. Tighten hub bolts if pulleys are aligned. Hub Bolts Fig. F8 CROSS SHAFT PULLEY 47

15. Check that pulleys are aligned. Use a straight edge. Move the hub/pulley on cross shaft as required to align pulleys. Fig. F9 PULLEY ALIGNMENT 48

16. Install V belts. a. Move cross shaft to its loosest position. b. Install belts. Cross Shaft c. Set belt tension. Belts Measure distance from bearing blocks to mounting frame edge. Be sure they are both the same. Measurements Use bearing position bolts to set location. d. Tighten bearing block anchor bolts. Position Fig. F10 DRIVE BLOCKS Bearing Blocks 49

17. Mount hinged guard. a. Install mounting bolts. b. Position next to hinges. c. Install bolts through hinges. Hinges d. Tighten fasteners. Bolts e. Close and secure guard with rubber latches. Tightened 50 Fig. F11 HINGED GUARD Rubber Latches

18. Install electric motor. a. Lift motor into position. b. Install anchor bolts. Be sure to use 2 flat washers on the bottom. Lifting Anchor Bolts Fig. F12 MOTOR INSTALLATION 51

19. Mount guard back shield. a. Center upper end on shaft. Measure to be sure. b. Use back guard as a template to mark hole position. Centering c. Drill holes. Template d. Install mounting bolts. Drilling Fig. F13 BACK GUARD Installed 52

20. Install back mounting bracket. a. Mark hole locations using the bracket as a template. b. Drill holes. Template c. Drill hole on vertical members. Drilling d. Install and tighten mounting bolts. Vertical Hole Fig. F14 BACK BRACKET Installed 53

21. Install cross shaft pulley a. Mount pulley. b. Install hub. Pulley c. Install key. Hub d. Install hub bolts. Key e. Position hub/pulley 1 inch from shaft end. f. Tighten hub bolts. Be sure to tighten the bolts in rotation. Positioned 54 Fig. F15 CROSS SHAFT PULLEY

22. Mount pulley on motor shaft. a. Remove sleeve over shaft. b. Remove key. c. Install hub. Key Removed d. Install key. Hub e. Mount pulley. Key f. Install bolts in hub. Pulley g. Move hub/pulley to align pulleys and tighten hub bolts. Fig. F16 MOTOR PULLEY Hub Bolts 55

23. Align pulleys. a. Lay a straight edge along faces of pulleys. b. Move motor to align pulleys. Straight Edge c. Tighten motor mounts when pulleys aligned. Fig. F17 ALIGNMENT Tightened 24. Install V belts. Fig. F18 BELTS INSTALLED 56

25. Set belt tension. a. Use motor base position bolts to set belt tension. b. Move base parallel to frame. Measure to be sure. Position Bolts Measuring c. Tighten jam nuts when motor base is properly positioned. Fig. F19 BELT TENSION Jam Nuts 57

26. Mount hinged guard. a. Install fasteners. b. Position next to hinges. c. Install fasteners. d. Tighten fasteners. Positioned e. Close and secure guard with rubber latches. Tightened Fig. F20 HINGED GUARD Latched 58

G SIDE PTO INSTALLATION 1. Raise drive assembly box to rest the tube in assembly cradle. IMPORTANT Refer to Appendix D for drive box position for PTO drive model. 2. Secure with 2 6 inch wide brackets. Positioned Fig. G1 DRIVE BOX Mounted 3. Remove bearing mounting bolt nuts. Removed 4. Mount guard. 5. Tighten bearing mounting bolts. Mounted Fig. G2 GUARD INSTALLATION 59

6. Mount PTO shaft. a. Open guard. b. Back out set screw over key. Guard c. Install key. Set Screw d. Install PTO shaft. Be sure yoke is flush with the end of the shaft. Key e. Tighten set screws in yoke. Yoke 60 Fig. G3 PTO SHAFT Set Screws

7. Mount PTO shaft storage bracket. a. Remove second bolt. b. Use bracket as template to mark mounting holes. c. Drill mounting holes. Template d. Mount bracket and tighten fasteners. Drilling e. Open input guard and swing PTO shaft into its storage position. Mounted Fig. G4 STORAGE BRACKET Stowed 61

8. Guard installation. a. Use guard as a template and mark holes. b. Drill holes. Template c. Mount 3/8" x 1" bolts. Hole Location Fig. G5 GUARD INSTALLATION 62

H HYDRAULIC LINE INSTALLATION 1. Lay out hydraulic line components. 2. Mount valve/line on bottom end of tube. Lay-Out 3. Secure with self tapping screw and clamp. Lower End Fig. H1 HYDRAULIC LINE Clamped 63

4. Place teflon tap on threads. 5. Install hose to go over flange. Tighten fitting. Teflon Tape 6. Clamp in place with self tapping screw. Tightening Fig. H2 HOSE Clamped 64

7. Place Teflon tape on threads of 15' hose. 8. Connect hose to valve fitting. Tighten fitting. Teflon Tape 9. Use self tapping screws to secure with a clamp on each side of valve. Connected Fig. H3 VALVE / HOSE Clamps 65

10. Use hose clamps to secure hose along the side of hopper. a. Clamp on side of hopper frame. b. Attach to side frame members on standard hopper models. Swing Away Standard Fig. H4 HOSE CLAMPS 11. Secure upper hydraulic line with clamps. Fig. H5 HYDRAULIC LINE 66

12. Add Teflon tape to hose threads. 13. Connect hose to line. Tighten fittings to specified torque. Teflon Tape Fig. H6 UPPER CONNECTION Connected 14. Add Teflon tape to upper hose end threads. 15. Connect steel line and hose. Clamped 16. Secure with clamp. 17. Lay extra hose over top of tube until undercarriage is attached. Fig. H7 UPPER HOSE Extra Hose 67

J SAFETY SIGNS 1. Install safety signs. Lower end. a. 13-1100-0011 b. 13-1100-0012 c. 13-1100-0003 d. 13-1100-0013 e. 6-0107 f. 13-1100-0002 g. 13-1100-0005 g a c d b Side amber reflectors in equal intervals of less than 15 feet. Lower End Left a b c d g f f e Input drive shields. Lower End Right Fig. J1 SAFETY SIGNS Amber Left Side (Typical) 68

2. Install Convey-All logos on boths ides. Left Fig. J2 LOGO Right 69

K RUN UP 1. Run conveyor and check for tension and alignment of belting. Check at: a. Belt drive box. Move center roller on appropriate side. Check Belt Left Fig. K1 BELT DRIVE BOX Right 70

b. Hopper end. Move tight side back. Roller c. Discharge end. Move tight side back. Fig. K2 HOPPER END Bearing Roller Fig. K3 DISCHARGE END Bearing 71

L UNDERCARRIAGE ASSEMBLY 1. Lay-out undercarriage components. Fig. L1 UNDERCARRIAGE 2. Attach stabilizer arms to the axle using 5/8" x 1 3/4" bolts and lock nuts. Snug up nuts. Fig. L2 STABILIZER ARMS 72

3. Install long stabilizer arm cross piece. Fig. L3 LONG CROSS PIECE 4. Install short stabilizer arm cross piece. Fig. L4 SHORT CROSS PIECE 5. Tighten 4 of the 6 joints. a. Tightened. b. Finger tight to allow movement when mounting to tube. Fig. L5 JOINTS 73

6. Mount sissor support stand to axle. 7. Tighten fasteners. 8. Attach sissor arm lower. Fig. L6 SISSOR SUPPORT 9. Insert sissor bushing into pivot and secure with 1" x 3 1/2" bolt. Fig. L7 SISSOR ARM LOWER Bushing 74 Fig. L8 SISSOR BUSHING Fasteners

10. Tighten fasteners. Fig. L9 TIGHT FASTENERS 11. Install lower sissor arm cross tube. 12. Tighten fasteners. Cross Tube Fig. L10 CROSS TUBE Tightened 75

13. Install upper sissor arm. 14. Install special pivot bushing fastener. Be sure flat washers are on each side and the thin washer is over bushing. Arm Fastener/Bushing Installed 76 Fig. L11 UPPER SISSOR ARM Tightened

15. Upper sissor arm position. Location Fig. L12 POSITION Fastener 16. Use 4" x 4" timber across frame to support upper sissor arm on 80' and 85' models. Fig. L13 TIMBER LOCATION 77

17. Install upper sissor arm cross tube. 18. Install fasteners. Tighten fasteners on right side. Fig. L14 CROSS TUBE 19. Install the cylinder. 20. Secure with pins at the top and bottom. Located 21. Secure with cotter pin. Spread cotter pin retainers to secure. Lower Pin 78 Fig. L15 CYLINDER Upper Pin

22. Install tires. a. Mount wheels. b. Tighten wheel bolts to their specified torque. Wheel Bolts Fig. L16 WHEELS Installed 79

M UNDERCARRIAGE INSTALLATION 1. Raise tube assembly. 2. Manoeuvre undercarriage into position under tube assembly. Fig. M1 POSITIONED 3. Align upper sissor arm with mounting holes. Fig. M2 ALIGNMENT 4. Install special pivot bushings. Fig. M3 BUSINGS/FASTENER 80

5. Install and tighten bushing fasteners. Aligning Fig. M4 INSTALLED Installed 6. Tighten fasteners on upper sissor arm cross member. Fig. M5 CROSS MEMBER 81

7. Raise front of undercarriage and align holes with mount. Fig. M6 ALIGNING 8. Install special pivot bushing and fastener. 9. Tighten fasteners on both sides. Bushing Fastener Bushing Fig. M7 INSTALLED Installed 82

10. Tighten fasteners on right end of short and long lower sissor arm cross members. 11. Pull hydraulic hose down from tube and route along sissor arm frame. Fig. M8 CROSS MEMBERS 12. Install fitting and restrictor in bottom of cylinder. Be sure to apply Teflon tape or sealant to threads. Fig. M9 SISSOR ARM Fitting Installed Fig. M10 FITTING / RESTRICTOR 83

13. Secure hydraulic hose with clamps. Route along the top of the sissor arm except the top clamp should be on the side to prevent pinching. Sissor Arm Fig. M11 CLAMPS Top 84

14. Install reflectors on axle. a. Amber on traffic side facing forward. Use self tapping screws to mount bracket. b. Red reflectors facing rearward to define left and right machine projection. Amber c. On 85' undercarriage, install red reflectors as in "b". Also install red orange fluorescent reflector to the inside of red. Red Fig. M12 REFLECTORS Red-Orange 15. Connect to a hydraulic source and check for leaks. Fig. M13 LEAKS 85

N SWING OUT CONVEYOR INSTALLATION 1. Bring up swing out conveyor. a. Position over intake. b. Lower pins into mounting brackets. Aligned c. Secure with 1/4" x 2" bolts. Pins Bolts Fig. N1 SWING OUT CONVEYOR 86

2. Move swing out next to machine. 3. Connect cable to loop on swing away hopper loop. 4. Use winch to raise conveyor. Cable Attached 5. Attach transport chains. Raised 6. Lower winch and support on chains. Chains Lowered Fig. N2 SWING AWAY CONVEYOR 87

7. Install front cover. Fig. N3 FRONT COVER 8. Install hitch. Fig. N4 HITCH 9. Install jack. Fig. N5 JACK 88

O TUBE STRAIGHTNESS 1. Set cable tension and eyebolt position. Support tube at both ends to bow upward. 2. Tighten all downward facing eyebolts. Be sure 3/8" of threads come through nut. Fig. O1 TUBE BOW Middle 3. Release front end hoist. 4. Sight along tube for straightness. Fig. O2 THREADS Hopper Fig. O3 STRAIGHTNESS 89

5. Adjust eyebolts to obtain straight tube below upper undercarriage attachment and a slight upward bow above attachment. 35' to 50' conveyors: 0" lift 55' to 70' conveyors: 2" lift 75' to 85' conveyors: 3" lift Straight Fig. O4 TUBE Upward Bow 6. Sight along tube to check for lateral bow or bend. Use cable to correct lateral bow. Fig. O5 TUBE 90

7. Tighten cable clamps on bridging frame. Fig. O6 CABLE CLAMPS 8. Lower discharge hood and secure. Fig. O7 DISCHARGE HOOD 91

4 INDEX A PAGE Assembly...3 Belt Installation...25 Bottom End PTO Drive Installation...34 Cable Bridging...19 Electric Drive Installation...42 Hydraulic Line Installation...63 Run Up...70 Safety Signs...68 Side PTO Installation...59 Swing Out Conveyor Installation...86 Tube Assembly...3 Tube Straightness...89 Undercarriage Assembly...72 Undercarriage Installation...80 Wind Guard Installation...39 Introduction...1 I Safety...2 Assembly Safety...2 Safety...2 S 92

CONVEY-ALL INDUSTRIES BOX 2008, 130 CANADA STREET WINKLER, MANITOBA R6W 4B7 PHONE (204) 325-4195 FAX (204) 325-8116 PRINTED IN CANADA ISSUE DATE: AUGUST, 2002 TCH10AM PART NUMBER: