Enjoy the instructions for changing the window motor. These instructions merged content from VO7848 and kwadell. Use at your own risk.

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Transcription:

Enjoy the instructions for changing the window motor. These instructions merged content from VO7848 and kwadell. Use at your own risk. These are draft instructions since I am still working on improvements. The detail shown from my pictures was for the passenger side door. Additional Suggestions: 1. If you do any amount of interior work buy a auto upholstery removal kit. Search on Amazon for a Astro Pneumatic 4524 Auto Fastener and Molding Removal Tool Set, 11-Piece. I bought this for around $24 and it s of reasonable quality. 2. Go buy a M6 x 1.00 metric tap and some M6x15mm of M6X20 mm bolts. When you remove the bolts it mucks up about 25% of the threads. Chase the threads with the tap and only re-use the old bolts if the threads are perfect. Otherwise, install the new metric bolts and a washer. (trust me, you ll be doing this again )Astro File updated 9/28/14 Page 1

Step 5&6, 10 mm Step 1, pry Step 3, pry Step 2, 10 mm Step 4, pry Compliments and credit to VO7848 of my350z.com. This is my attempt to put it all in one place with some additional pictures. 1. Step 1, Remove the aluminum trim. Start at top, and pry out. 2. Step 2, Remove the handle. It has two 10 mm bolts. 3. Step 3, Remove rear armrest, insert flat object at tip of arrow and pry upward. 4. Step 4, Remove control panel, insert flat object, or lift and pull from where the tip of the arrow is. 5. Step 5, lift the door handle, pry out the plastic part behind the door handle. 6. Step 6, remove the single 10 mm bolt. File updated 9/28/14 Page 2

STEP 1: Remove the Aluminum Trim. Wrap this table knife in blue painters tape or use the plastic tool in the auto trim removal kit. A flat stick of maple or oak works fine too. VO7848 pictures VO7848 File updated 9/28/14 Page 3

STEP 1: Remove the Aluminum Trim. File updated 9/28/14 Page 4

STEP 1: Aluminum Trim Removed STEP 2: Remove the upper and lower 10 mm screws STEP 2: Remove the upper and lower 10 mm screws File updated 9/28/14 Page 5

STEP 2: Remove the lower 10 mm screws File updated 9/28/14 Page 6

STEP 2: Remove the upper 10 mm screws File updated 9/28/14 Page 7

STEP 2: Removing the handle after the two 10 mm screws have been removed from the two positions. File updated 9/28/14 Page 8

STEP 2: Removing the handle after the two 10 mm screws have been removed from the upper and lower positions File updated 9/28/14 Page 9

STEP 2: Picture of the handle after it is removed File updated 9/28/14 Page 10

STEP 2 End of step 2 with the handle removed File updated 9/28/14 Page 11

STEP 3: Remove the armrest. Start by inserting a flat object at the seam at the rear STEP 3: Remove the armrest. I wrapped this in blue painters tape Wrap this table knife in blue painters tape or use the plastic tool in the auto trim removal kit. A flat stick of maple or oak works fine too. VO7848 File updated 9/28/14 Page 12

STEP 3: Remove the armrest. The armrest is almost completely removed now. VO7848 pictures VO7848 pictures File updated 9/28/14 Page 13

VO7848 pictures VO7848 File updated 9/28/14 Page 14

STEP 3: View after the armrest is removed File updated 9/28/14 Page 15

STEP 4: Remove the switch panel by prying from the rear of it. See the clip Yes, I know this picture shows the handle on. My mistake! I figured out you can t do step 4 with the handle on. File updated 9/28/14 Page 16

STEP 4: Remove the switch panel by prying from the rear of it. See the clip (remove handle first) STEP 4: Disconnect the wire connector and set aside File updated 9/28/14 Page 17

STEP 4: Disconnect the wire connector and set aside VO7848 pictures File updated 9/28/14 Page 18

STEP 5: This is not the screw. It s behind the plastic piece. STEP 5: Remove the plastic trim piece. Start prying from the seam near the tip of this arrow File updated 9/28/14 Page 19

STEP 5: End of step 5 with the plastic trim piece removed. STEP 5: End of step 5 with the plastic trim piece removed. File updated 9/28/14 Page 20

STEP 6: Remove the hidden 10 mm screw. Have magnet ready or use a tight fitting socket. File updated 9/28/14 Page 21

STEP 6: That s the screw on top of the directions I was following VO7848 pictures File updated 9/28/14 Page 22

STEP 7: Remove these two 10 mm screws. STEP 7: Remove these two 10 mm screws. STEP 7: I m not sure if a screw belongs here? There wasn t one there for me? After doing both the drivers and passenger side neither side had a screw in this location so it should be empty. File updated 9/28/14 Page 23

STEP 7: Remove these two 10 mm screws. File updated 9/28/14 Page 24

STEP 8: Begin prying the door panel loose look for the plastic trees and pry near them File updated 9/28/14 Page 25

STEP 8: Start here work your way left and up gently. Look for the plastic trim trees and pry near them. File updated 9/28/14 Page 26

Door latch cables STEP 8: Door panel removed. Door latch cables still connected. After you have removed the door panel, check the steel door and make sure none of the plastic trees stayed in the door. If they did, just remove them and reinstall into the door panel. The door panel will never reinstall correctly with the trees still stuck in the door. File updated 9/28/14 Page 27

STEP 9: Remove the door latch cables. After you have removed the door panel, check the steel door and make sure none of the plastic trees stayed in the door. If they did, just remove them and reinstall into the door panel. The door panel will never reinstall correctly with the trees still stuck in the door. File updated 9/28/14 Page 28

STEP 9: Remove the door latch cables File updated 9/28/14 Page 29

STEP 9: Remove the door latch cables. File updated 9/28/14 Page 30

STEP 9: Remove the door latch cables. File updated 9/28/14 Page 31

STEP 9: End of step 9 with the two cables removed. Set door panel aside. VO7848 pictures show a black dynamat. Mine does not have that? File updated 9/28/14 Page 32

TAPE THE WINDOW UP IN THE FULLY UP POSITION. DO NOT ALLOW IT TO DROP WHEN THE STEEL PANEL IS REMOVED STEP 10: (CRITICAL) Tape and clamp the window in place. You do not want the window to drop during the next steps. 1/8 drop will make the job a ton tougher! File updated 9/28/14 Page 33

STEP 10: (CRITICAL) Tape and clamp the window in place. You do not want the window to drop during the next steps. STEP 10: (CRITICAL) Tape and clamp the window in place. I tried this alternative approach of using a wood clamp too. The window did not move at all. (don t break the glass window!) STEP 10: Sept 2014 comments, now I have read that if the window is in different positions then you do not need to tape it up. I ve not read enough to know for sure if that will work. I do know what VO showed will work File updated 9/28/14 Page 34

STEP 10: (CRITICAL) Tape and clamp the window in place. You do not want the window to drop during the next steps. STEP 10: (CRITICAL) Tape and clamp the window in place. You do not want the window to drop during the next steps. File updated 9/28/14 Page 35

STEP 10: (CRITICAL) Tape and clamp the window in place. I looped the lock cables up through the clamp. File updated 9/28/14 Page 36

STEP 11: Disconnect the connector to the motor. STEP 11: Disconnect the connector to the motor. STEP 11: Disconnect the connector halves but do not remove the connector from the steel door. Trust me, you ll break the retaining clips File updated 9/28/14 Page 37

STEP 11: Disconnect the connector to the motor. You have to wait to remove the connector bracket from the steel door shell until after it is removed from the whole door frame. STEP 11: Disconnect the connector. This is the wire to the window motor. STEP 11: Disconnect the connector to the motor. You have to wait to remove the connector bracket from the steel door shell until after it is removed from the whole door frame. File updated 9/28/14 Page 38

STEP 12: Remove BLUE, then RED, then GREEN. 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 10 mm 12 mm 12 mm 10 mm 10 mm May need a flat screwdriver to hold bolt from turning 10 mm 10 mm 10 mm May need a flat screwdriver to hold bolt from turning TAPE THE WINDOW UP IN THE FULLY UP POSITION. DO NOT ALLOW IT TO DROP WHEN THE STEEL PANEL IS REMOVED File updated 9/28/14 Page 39

File updated 9/28/14 Page 40

File updated 9/28/14 Page 41

Step 13: Remove the window cable from this clip File updated 9/28/14 Page 42

Step 13: Remove the window cable from this clip File updated 9/28/14 Page 43

Step 13: Steel panel hanging down and ready for motor removal File updated 9/28/14 Page 44

Step 13a: Remove the connector bracket from the steel panel. Pinch the plastic ears from the inside and push the connector through. Step 13b: Pull the blue wire and plug out of the steel panel. File updated 9/28/14 Page 45

Step 13b: Pull the blue wire and plug out of the steel panel. File updated 9/28/14 Page 46

File updated 9/28/14 Page 47

Step 14: Remove 3 motor screws Step 14: Remove 3 motor screws Step 14: Remove 3 motor screws File updated 9/28/14 Page 48

Watch out for this washer falling off File updated 9/28/14 Page 49

File updated 9/28/14 Page 50

Step 14: After all 3 motor screws are removed. File updated 9/28/14 Page 51

Step 15: Unfasten the rubber plug and fully remove the motor File updated 9/28/14 Page 52

THE PIECE OF JUNK! File updated 9/28/14 Page 53

Step 16: REMAN motor installed and remounting to the steel door panel Step 16: Feed the wire through the panel and install the plug Step 16: Make sure this vent/drain is pointed this way. REMAN had it wrong File updated 9/28/14 Page 54

Step 16: Start the bottom and side screw leave top one for later Step 16: Start the bottom and side screw leave top one for later File updated 9/28/14 Page 55

Step 16: Install top fastener Step 16: Snug the side and bottom bolts then install the top fastener Step 16: Snug the side and bottom bolts then install the top fastener File updated 9/28/14 Page 56

Step 16: Make sure you fed the wire through and installed the plug File updated 9/28/14 Page 57

Step 17: Reinstall and torque all fasteners as shown in step 12 File updated 9/28/14 Page 58

Step 17: Flat screw driver to hold bolt from turning and 12 mm wrench to tighten. Same on back. File updated 9/28/14 Page 59

Step 17: Flat screw driver to hold bolt from turning and 12 mm wrench to tighten. Same on front. File updated 9/28/14 Page 60

Only AFTER you have reinstalled all fasteners can you remove the clamps and tape on the window. Do not install the final door panel until after you perform the motor reset procedure. Again, remove tape only after you have reinstalled all fasteners. The tape cannot be on the window for the motor reset procedure. Temporarily connect the window switch panel with the door panel removed follow NISSANS instructions File updated 9/28/14 Page 61

One of these little covers leads to the motor reset switch Motor reset switch One of this little covers leads to the motor reset switch File updated 9/28/14 Page 62

Only AFTER you have reinstalled all fasteners can you remove the clamps and tape on the window. Do not install the final door panel until after you perform the motor reset procedure. Again, remove tape only after you have reinstalled all fasteners. The tape cannot be on the window for the motor reset procedure. Temporarily connect the window switch panel with the door panel removed follow NISSANS instructions File updated 9/28/14 Page 63

File updated 9/28/14 Page 64

File updated 9/28/14 Page 65

It s done! File updated 9/28/14 Page 66