HighMech Material Handling Material handling maximizes the productivity of your moulder E
2 3 Maximize the full potential of your moulder Your moulder s potential can only be fully realized with the right infeeds and outfeeds. The greatest potential for boosting efficiency lies in improving output. With the right material handling system, rework, rejects, and sorting can be avoided from the outset. Optimize your production WEINIG material handling can meet virtually all your needs. With WEINIG, you can maximize your production and produce the highest quality standards. Concentrated quality monitoring with ergonomically designed workstations Inspect for quality safely and continuously with WEINIG Inspection of parts Avoid rejects by positioning components in accordance with specific allowable defects Continuous end-to-end feeding from workpiece buffers Continuous flow of material prevents machining defects due to material stoppage Uniform material feeding prolongs the life of your tooling Minimize wear on pressure elements and feed system Enjoy the confidence created by WEINIG s reliable and durable material handling systems.
WEINIG infeeds for efficient machine feeding Tailored to your individual needs, WEINIG can offer customized infeeds to ensure continuous and economical workpiece feeding for your moulder. Automated buffer and infeed units ensure the highest quality and maximum output so that your operators can concentrate their attention on inspection. The result is top quality production and efficiency! E1 Manual transfer of parts from the stack Visual inspection / reject sorting Workpiece buffer for continuous infeed E2 Manual transfer of parts from the stack Visual inspection / rejects removed via tilt table Workpiece buffer for continuous infeed
4 5 E3 Workpieces are ergonomically transferred at a constant working height using a lift table Visual inspection / rejects removed manually Workpiece buffer for continuous infeed
E4 Infeed chains simplify material bundle flow Workpieces are ergonomically transferred at a constant working height using a lift table Visual inspection / rejects removed manually Workpiece buffer for continuous infeed E5 Infeed chains simplify material bundle flow Tilt-hoist with gravity-assisted transfer of workpiece layers, arranged manually Visual inspection / rejects removed manually Workpiece buffer for continuous infeed E6 Infeed chains simplify material bundle flow Tilt-hoist with gravity-assisted transfer of workpiece layers, arranged manually Visual inspection / rejects removed via tilt table Workpiece buffer for continuous infeed
6 7 E7 Infeed chains simplify material bundle flow Tilt-hoist with gravity-assisted transfer of workpiece layers Automatic separation Visual inspection / rejects removed via tilt table Workpiece buffer for continuous infeed E9 Infeed chains simplify material bundle flow Tilt-hoist with gravity-assisted transfer of workpiece layers, arranged manually Visual inspection / rejects removed via tilt table Cross-cut at both ends with high dimensional accuracy while transported lengthwise Workpiece buffer for continuous infeed Space requirements for infeed automation E1 E2 E3 E4 E5 E6 E7 E9 Length in mm 6.500 6.500 6.500 6.500 6.500 6.500 6.500 6.500 Depth in mm 1.800 5.000 3.000 6.000 9.000 9.500 12.500 11.200
WEINIG outfeed systems The solutions shown represent varying levels of automation, and can vastly improve the operator s availability for monitoring quality. Customized solutions for your specific products, e.g. bundling and strapping, automatic stacking or stack wrapping, are also possible in various configurations. A1 Visual inspection of cross-fed parts Parts are collected and stacked by hand A2 Visual inspection of cross-fed parts Parts are collected and ergonomically stacked at a constant working height using a lift table
8 9 A3 Visual inspection of cross-fed parts Parts are collected and ergonomically stacked at a constant working height using a lift table Buffer chains simplify transport logistics A4 Visual inspection of parts during transfer to the bundle forming station Automatic lengthwise strapping with plastic banding Crosswise buffering area with manual stacking A5 Layer forming with fully automatic stacking Buffer chains simplify transport logistics
A6 Visual inspection of parts during transfer to the bundle forming station Automatic crosswise strapping with plastic banding Layer forming with fully automatic stacking Buffer chains simplify transport logistics A7 Visual inspection of parts during transfer to the bundle forming station Automatic crosswise strapping with plastic banding Layer forming with fully automatic stacking Stacks strapped with plastic banding for security Bundle forming with protective sheeting Automatic vertical stacking of multiple bundles to form a complete transport unit Buffer chains simplify transport logistics A8 Layer forming with fully automatic stacking Stacks strapped with plastic banding for security Bundle forming with protective sheeting Automatic vertical stacking of multiple bundles to form a complete transport unit Buffer chains simplify transport logistics
10 11 A10 Visual inspection of parts during transfer to the bundle forming station Automatic lengthwise strapping with plastic banding Layer forming with fully automatic stacking Buffer chains simplify transport logistics Space requirements for outfeed automation A1 A2 A3 A4 A5 A6 A7 A8 A10 Length in mm 8.000 8.000 8.000 13.000 8.000 8.000 13.000 8.000 13.000 Deepth in mm 2.500 5.300 7.000 4.500 9.700 12.500 12.000 9.700 7.500
WEINIG HighMech systems: Complete material handling lines designed using modular components E5 E1 A5 A1 Overview of HighMech systems Modular elements can be combined according to the solution required. Limitations are possible due to crosssection and length of the workpieces. Machine, workpiece and performance data: Planer / moulder feed speed 36 /60/80/100 m/min Stack weight, max. 3 /4t Max. stack dimensions width, height, length Timber length, min. max. Timber width, min. max. Timber thickness, min. max. 1200, 1200, 6100 mm (300 ) 1800 6100 mm 50 230 mm 12 100 mm Max. cross-section of single pieces 100 cm 2 Technical specifications subject to change without notice. Max. piece weight Width of bundles, min. max. Height of bundles, min. max. 30 kg 80 220 mm 80 160 mm
12 13 WEINIG HighMech Automation: Intelligently combined modular material handling units No matter how different your products and requirements may be, we rely on our vast experience acquired from hundreds of lines delivered to customers and their feedback to create a flexible and growing modular system that meets your specific needs. Our concepts range from basic infeeds or outfeeds to complete automation systems to reduce manpower requirement. Ask our specialists about the optimum solutions for your individual operation. Example of an automation system for a re-saw 80 m/min 20 parts per minute 40 parts per minute
WEINIG Hopper Feeders: non-stop peak performance WEINIG EM hopper feeders ensure that your moulder is fed non-stop. Hopper feeders save space, increase the service life of your tools and allow the operator to perform additional duties. Buffer formation makes it easier to check for quality before parts are fed into the machine. Available in five different models to meet all requirements. Whether for parts of random or uniform length, large or small cross-sections, or for parts ranging from 150 mm up to 3000 mm we have the right feeder for your needs. Ask for our detailed brochures. WEINIG planers, moulders and grinders, plus all the automation systems needed for a cost-efficient production line Over 50,000 users worldwide work with planing, moulding and grinding machines from WEINIG. The experience acquired from hundreds of lines built to date is incorporated into the WEINIG know-how. As the market leader for planers and moulders, we can offer everything from a single source - including the cost-efficient production line. Together with our customers, we work out solutions for their specific applications.
14 15 WEINIG World market leader for automatic moulders WACO The No. 1 for high-speed planers and moulders GRECON High-capacity finger jointing lines DIMTER The specialist for optimizing cross-cut saws and laminating presses RAIMANN Top technology for length cutting The WEINIG GROUP: We make all the components of solid wood processing fit together seamlessly CONCEPT The experts when it comes to turnkey projects Including full turnkey production plants To build innovative machines is one thing, to offer complete system solutions is quite another. More and more often, however, our customers want an entire factory, including many different types of machines, from many different manufacturers, but want ONE responsible partner. Then, we involve our WEINIG CONCEPT team. They are topnotch specialists from every segment of the woodworking processes. They handle everything from the initial planning to the turnkey production plant. Worldwide. With complete responsibility. For you. A strong team Each member of the WEINIG GROUP is a leader in its own field of wood processing. This creates market synergy, and you, our valued customer, are the beneficiary of this partnership.
HighMech Material Handling MICHAEL WEINIG AG Weinigstrasse 2/4 97941 Tauberbischofsheim Germany Telephone +49 (0) 93 41 / 86-0 Telefax +49 (0) 93 41 / 70 80 E-mail info@weinig.de Internet www.weinig.com