Multi-fiber testing for 40G Ethernet

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Multi-fiber testing for 40G Ethernet How do the standards look on the real job site? Aswin Babu Jagadeesan Software Engineer Softing Singapore Pte Ltd (Formerly Psiber Data Pte Ltd)

Agenda Standards refresher single / dual fibers Why is multi-fiber testing any different? Standards relevant to 40G Ethernet MPO systems examples in the field Challenges for testing these real-world systems Practical considerations Examples of typical test setups Summary 25th November 2016 2

Standards refresher single / dual fibers Application standards (e.g. IEEE 802.3 for Ethernet) Cabling standards (e.g. ISO/IEC 11801) Testing standards (e.g. ISO/IEC 14763-3) 25th November 2016 3

Standards refresher single / dual fibers Application standards (e.g. IEEE 802.3 for Ethernet) Typically, we can test according to the cabling standards and test standards only, and then determine which applications will run based on their specific loss limits. Cabling standards (e.g. ISO/IEC 11801) Testing standards (e.g. ISO/IEC 14763-3) 25th November 2016 4

Why is multi-fiber testing any different? When we look at running 40G Ethernet over multi-fibre links with MPO connectors, we find some issues with this approach. The root cause of the difficulty is the mechanical design of the MPO connector, which is equipped with guide pins to ensure correct alignment: Female or unpinned connector Male or pinned connector 25th November 2016 5

Why is multi-fiber testing any different? These pins mean that a pinned connector must always be mated with an unpinned connector at a coupler this is different from the single fiber connectors (SC, LC, ST etc.) where any connector can be mated with any other using a coupler. Field test equipment manufacturers have to choose either a pinned or unpinned connector on their testers and neither choice will be convenient in all cases. ISO/IEC 14763-3 does not make any reference to multi-fiber connectors The test methods in ISO/IEC 14763-3 do not address all of the situations found in real MPO installations if pinning is considered. 25th November 2016 6

Why is multi-fiber testing any different? Some manufacturers do make their MPO connectors convertible between pinned and unpinned, but this is not always the case. In some cases this involves disassembly of the connector which then carries its own risks of damage or changes in alignment during testing. So, we need methods that can test MPO systems for 40G as they are typically deployed including the pinning. Note that in this presentation we are focussing only on multi-mode testing, although the issues are similar for single mode. 25th November 2016 7

Standards relevant to testing 40G Ethernet over MM MPO IEEE 802.3 40G BASE-SR4 The IEEE standard for 40G refers directly to the testing standard IEC 61280-4-1 for multi-mode fiber. Testing standard IEC 61280-4-1 Note that this is NOT the same standard (ISO/IEC 14763-3) that we generally use when testing fiber optic cables for compliance with ISO/IEC 11801. 25th November 2016 8

IEC 61280-4-1 (for multi-mode) This is a more comprehensive testing standard than ISO/IEC 14763-3, and is referred to directly in the IEEE 40G Ethernet standard. ISO/IEC 14763-3 is essentially a subset of this standard. Key features of IEC 61280-4-1 for this discussion are: It sets out procedures for testing multi-fiber cables It sets out procedures for one, two, and three cord reference methods It addresses situations where connectors cannot be mated directly (for example due to pinning) 25th November 2016 9

MPO systems examples in the field We will consider two common examples: 1. Link with pinned to pinned trunk terminated at panels with couplers, and unpinned to unpinned equipment cords at each end. 2. Link with unpinned to unpinned trunk terminated at panels with couplers, and pinned to unpinned equipment cords at each end. 25th November 2016 10

Challenges for testing these systems We typically want to test the installed trunks independently of the equipment cords at the time of installation: We can do this, but we cannot say anything directly about readiness for 40G Ethernet, because the loss limit defined by IEEE is specifically equipment to equipment. In other words it includes the equipment cords. The maximum allowed loss value is 1.9 db in total for OM3 fiber and 1.5 db for OM4. It is left up to the user to decide what limits to apply when testing the individual parts of the link. If the widest limits allowed in ISO/IEC 11801 are applied, for example, it is very likely that the overall link will fail the 1.9 db / 1.5dB test. 25th November 2016 11

Challenges for testing these systems We need to establish a test procedure using IEC 61280-4-1 to deal with the pinned / unpinned issues. Even with IEC 61280-4-1, some MPO configurations cannot be tested exactly as per the standard, so some closest practical approach methods are unavoidable. We must at some point test the whole link including equipment cords to ensure compliance for 40G. 25th November 2016 12

Practical considerations 1. Select a reference method from IEC 61280-4-1. The standard will lead you to the required reference method based on the configuration you want to test If there is not an exact match, use the closest configuration 2. Make sure that you have the necessary reference grade launch cord, and if necessary a receive cord and adaptor cord 3. Do not remove the launch cord from the transmitter after setting reference if your method apparently requires this then you ve made a mistake! 25th November 2016 13

Practical considerations As we have seen, the standards leave it for the user to decide on the appropriate test limits for the separate elements within a channel for example the trunk and the equipment cords. The limits will depend on advice from the system manufacturer as well as experience, to ensure that the final links can meet the 40G requirements. The following table will assist in building up a loss budget it shows the allowable loss when reference and standard grade connectors are mated at an interface: Connector 1 Connector 2 Allowable loss Reference grade Reference grade 0.1dB Reference grade Standard grade 0.3dB Standard grade Standard grade 0.5dB 25th November 2016 14

Example 1 pinned to pinned trunk, terminated at panels with couplers Equipment cord Pinned to pinned trunk Equipment cord Couplers (on patch panel) 25th November 2016 15

Example 1 pinned to pinned trunk, terminated at panels with couplers Pinned to pinned trunk Couplers (on patch panel) 25th November 2016 16

Example 1 pinned to pinned trunk, terminated at panels with couplers Stage 1: Test cord insertion loss verification Launch cord (reference grade) 1. Set reference for launch cord Light source Power meter 25th November 2016 17

Example 1 pinned to pinned trunk, terminated at panels with couplers Stage 1: Test cord insertion loss verification Launch cord (reference grade) Pinned Test cord (reference grade) Pinned Receive cord (reference grade) Light source 1. Set reference for launch cord 2. Add the test cord and receive cord 3. Run autotest and check value is within acceptable limits 4. Optionally repeat this, swapping cords end to end in turn, OR keep cords in the same orientation for testing Power meter 25th November 2016 18

Example 1 pinned to pinned trunk, terminated at panels with couplers Stage 2: Test, using one-cord reference test method Launch cord (reference grade) 1. Set reference for launch cord do not disconnect launch cord from light source Light source Power meter 25th November 2016 19

Example 1 pinned to pinned trunk, terminated at panels with couplers Stage 2: One-cord reference test method Launch cord Pinned Link to be tested Pinned Receive cord Light source 1. Set reference for launch cord do not disconnect launch cord from light source 2. Add the link to be tested and the receive cord 3. Set test limit appropriately for a link only 4. Run autotest 5. Remember this is just the link value. You still need to test the complete channel in the later step Power meter 25th November 2016 20

Example 2 unpinned to unpinned trunk, terminated at panels with couplers Equipment cord to unpinned trunk Equipment cord Couplers (on patch panel) 25th November 2016 21

Example 2 unpinned to unpinned trunk, terminated at panels with couplers to unpinned trunk Couplers (on patch panel) 25th November 2016 22

Example 2 unpinned to unpinned trunk, terminated at panels with couplers Stage 1: Test cord insertion loss verification Launch cord (reference grade) 1. Set reference for launch cord Light source Power meter 25th November 2016 23

Example 2 unpinned to unpinned trunk, terminated at panels with couplers Stage 1: Test cord insertion loss verification Launch cord (reference grade) Pinned Receive cord (reference grade) Light source 1. Set reference for launch cord 2. Add the receive cord 3. Run autotest and check value is within acceptable limits 4. Optionally repeat this, swapping the launch cord end to end, OR keep the launch cord in the same orientation for testing Power meter 25th November 2016 24

Example 2 unpinned to unpinned trunk, terminated at panels with couplers Stage 2: Test, using two-cord reference method Launch cord (reference grade) Pinned Receive cord (reference grade) 1. Set reference for launch cord and receive cord together Light source Power meter 25th November 2016 25

Example 2 unpinned to unpinned trunk, terminated at panels with couplers Stage 2: Test, using two-cord reference method Launch cord Pinned Pinned Pinned Receive cord Adaptor cord (reference grade) Light source 1. Set reference for launch cord and receive cord together 2. Unplug the cords at the coupler and add an adapter cord (pinned to pinned) Power meter 25th November 2016 26

Example 2 unpinned to unpinned trunk, terminated at panels with couplers Stage 2: Test, using two-cord reference method Launch cord Pinned Pinned Pinned Receive cord Link to be tested Light source 1. Set reference for launch cord and receive cord together 2. Unplug the cords at the coupler and add an adapter cord (pinned to pinned) 3. Add the link to be tested 4. Set test limit appropriately for a link only 5. Run autotest 6. Remember this is just the link value. You still need to test the complete channel in the later step Power meter 25th November 2016 27

Example 3 confirmation of full link After the trunk has been tested, it is now necessary to test the whole channel against the 40G BASE-SR4 loss specification of 1.9dB for OM3 fiber and 1.5dB for OM4. We can use the same techniques and reference methods as before the only difference is that now we include the equipment cords as part of the link to be tested. 25th November 2016 28

Summary Testing MPO links for 40G BASE-SR4 requires the whole channel to be tested against the IEEE 802.3 limits. Link segments can be tested in isolation, but it is for the user to determine the limits and it does not replace channel testing if 40G performance is to be guaranteed. For 40G BASE-SR4, IEEE 802.3 requires us to comply with IEC 61280-4-1 for test methods. The various combinations of pinned and unpinned connectors will determine which reference methods can be used, and the need for receive cords and adapter cords as per IEC 61280-4-1. 25th November 2016 29

Questions? 25th November 2016 30