CLAY SHREDDER BRSH PRODUCT INFORMATION HÄNDLE clay shredder most suitable for crushing soft material up to 2 Mohs TONANGEBEND IN EXTRUSION UND AUFBEREITUNG LEADING IN EXTRUSION AND PREPARATION
Perfect preparation makes for perfect products Clay shredders also known as circular screen feeders - have multiple functions and therefore count among the key machines for use in the preparation of ceramic materials. Perfect coordination HÄNDLE clay shredder with de-airing extrusion unit FUTURA S Screen cover to prevent material drying out during downtimes PRODUCT INFORMATION BRSH
The right solution for every purpose HÄNDLE supplies four basic clay shredder models for different throughput capacities and applications. TYPE BRSH 12 a Clay shredder for low throughput capacities and for precise proportioning in shaping systems for wall and floor tiles, clay roofing tiles, whiteware and technical ceramics. TYPE BRSH 15 a Clay shredder for medium throughput capacity, for homogenizing, buffering and proportioning in the brick & tile, stoneware (i.e., vitrified clayware) and refractory industries. TYPE BRSH 19 b Clay shredder for comminuting, mixing, proportioning, homogenizing and buffering functions across the entire ceramic industry, particularly in the brick & tile sector, as a singularly robust unit. TYPE BRSH B 19 a Screening/crushing mixer for comminuting and homogenizing functions in the preparation of medium-hard raw materials (up to approx. Mohs 3). Mature technology in detail Schematic illustration of the principal elements of a clay shredder Trough Scraper arm Perforation Collecting pan Gear Motor / Drive unit
Main merits of clay shredders by HÄNDLE All four basic models are characterized by the following typical design features, the sum of which demonstrates the superiority of clay shredders by HÄNDLE: Modular design i.e., the gearbox can be installed and removed without dismantling the trough, because all of the shredder's main components - drive assembly, stirring and scraping arm, screen casing, etc. - can be installed and removed as a complete unit. Collecting-pan drive via high-quality ball-bearing slewing ring i.e., with a separate back-geared motor for smooth running, clean stripping, a long service life and low maintenance expenditures. Collecting pan enclosure a simple, though Computer-aided scrapers affording high throughput capacities and energy savings thanks to the optimized angle between screens and scraper. Swing-out type screens and screen supports as standard equipment for easy maintenance and cleaning. Reversible / replaceable screens and wear plates well-considered, detail with a major impact on product quality and trouble-free operation. What we refer to as a collecting pan enclosure can be used to preclude surface dryout in the outlet area of the screens and collecting pan. When the cover is folded together, the collecting pan is accessible, e.g., for changing perforated plates, and when it is folded out, it closes off the screen casing, so an annular atomizing sprayer can be used to maintain a moist microclimate that reliably prevents any degree of material dryout. can be turned 180 or interchanged after wearing down on one side. This reduces your wear-induced expenditures for new screens by some 30 %. Oversized planetary gear as a future-oriented drive mechanism for rough duty. In other words, the main drive for the scrapercum-mixer comprises an oversized planetary gear, V-belt pulley, a pneumatic clutch and an electropneumatic monitoring system. Screens installed in swing-out design guaranteeing easy access
CLAY SHREDDER BRSH TYPE Collecting pan ø mm Trough capacity, incl. hopper, approx. m 3 Volumetric throughput up to approx. m 3 /h Power requirement, approx. kw BRSH 12a 1900 2,7 12 32 BRSH 15a 2790 8,0 30 60 BRSH 19b 3200 4 50 95 BRSH B19a 3200 12,9 50 95 Collecting pan enclosure with spraying devices to prevent material drying out during operation Options Rotary steam injector, incl. revolving joint, connecting up to the specially designed mixing arm Easily replaceable and adjustable wear plates on the scraper Watering mechanism with ring line and sprinklers on the extension hopper Spraying system for optimal cleaning of the collecting pan Fill-level monitoring system with digital display and adjustable scanner for min./max. limits Teflon or plastic liners for the various extension hoppers Swiveling dischargers on the collecting pan for selective feeding of conveyors
Laboratory Performance as you need Conveying and storing Screening Feeding and propotioning The throughput stated for the machines is in m 3 /h. For the extruders it refers to the compact, wet pressed body, while for the box feeders and handling equipment it refers to the loose bulk. Please note the following rule of thumb: Crushing Mixing and homogenizing Shaping extruding 1 m 3 wet pressed body = 1,2 1,35 m 3 loose bulk 1 m 3 wet pressed body = 1,36 t fired clay 1 t fired clay = 0,735 m 3 wet pressed body Shaping molding Service HÄNDLE GMBH Maschinen und Anlagenbau Industriestraße 47 75417 Mühlacker (Germany) Phone + 49 7041 891-1 Fax + 49 7041 891-232 24-Hours-Hotline + 49 171 7323636 info@haendle.com www.haendle.com