RF Hazards to Oilfield Electric Detonators The New IME SLP 20

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Transcription:

RF Hazards to Oilfield Electric Detonators The New IME SLP 20 International Perforating Symposium The Woodlands, Texas 26 April 2012 David J. Leidel, Halliburton Energy Services

The Institute of Makers of Explosives Safety Library Publications i The Institute of Makers of Explosives was established ninetynine years ago as a forum for safety information for the commercial explosives industry in the U.S. and Canada. The I.M.E. s I.M.E.s fourteen safety library publications, and their guidelines, videos and safety posters are periodically reviewed for accuracy and completeness as the technology advances andsecurity andenvironmentalimpactbecomemore impact more significant issues. Safety Library Publication 20 was reviewed in 2001 and once again in 2011 to keep pace with the proliferation of fixed and portable RF sources and to expand on the application of hotwire detonators to upstream oil and gas production.

Topics from the New June 2011 Version of SLP 20, Safety Guide for the Prevention of Radio Frequency Hazardsinthe Use of Commercial Electric Detonators Changes in U.S. frequency allocations Conversion from Analog to Digital TV Resistorized electric detonators used in the oilfield Comments on electronic detonators

U.S. Frequency Allocations In the U.S., the Federal Communications Commission allocates usage of the electromagnetic spectrum from 9 kilohertz to 275 Gigahertz, assigning bands of frequencies for use to approximately 30 types of radio services covering approximately 1350 individual id lbands. Use of the electromagnetic spectrum by various services is not fixed but varies with new types of communications technology or obsolescence of older types of technology.

The Demise of LORAN C LORAN C, (LOng RAnge Navigation System), was a series of fixed surface transmitters up to 4 megawatt in power and operating in the 90 to 110 khz band to assist marine traffic in fixing their position. Since Global l Positioning ii i System technology using 24 satellites, (providing 4 are accessible and unobstructed), has supplanted more traditional means of radionavigation, LORAN C went off the air as of 3 August 2010.

The Similar Demise of OMEGA OMEGA was a VLF navigational aid for aircraft that operated in the 10 to 14 KHz band with approximately a 10 kilowatt power. Some towers were as tall as 1200 feet OMEGA s primary function was to assist military and commercial aircraft with locating their position within a few miles. The advent of the GPS system rendered OMEGA redundant and it was shut down in 1997. There are those who suggest that a backup system to GPS is still necessary particularly in lieu of the recent solar storms. OMEGA Guyed Tower

Analog to Digital TV Conversion As of 12 June 2009, all full power TV transmitting stations were required to cease transmission in analog mode and commence transmitting in digital mode. All low power TV transmitters must cease analog transmission by 1 September 2015. The advantage of digital transmission is a much lower bandwidth requirement compared to analog transmission. For example, the old analog TV Channel 8 became digital Channels 8 1, 8 2, and 8 3. The downside of digital TV is that with the older analog transmission, poor weather conditions could result in ghost images but the reception was still intelligible. However, digital transmission can transition from good to non existent depending di on the weather. A substantial reduction in permitted maximum power accompanied the transition from analog to digital TV.

U.S. Analog and Digital TV Power Limits TV Band and Channel Maximum Effective Radiated d Maximum Effective Radiated d Power ; Analog TV Power; Digital TV VHF Channels 2 through 6 100,000000 watts video 45,000 watts video 10,000 watts audio (audio ERP is 22% of video) VHF Channels 7 through 13 316,000 watts video 31,600 watts audio 160,000 watts video (audio ERP is 22% of video) UHF Channels 14 through 36 UHF Channels 38 through 51 5,000,000 watts video 1,000,000 watts video (audio ERP is 22% of video)

Minimum Safe Distances from VHF TV and FM Radio Transmission Towers for 50 Ohm Resistorized Oilfield Electric Detonators Effective Radiated Power (Watts) Minimum Distance (Feet) Minimum Distance (Feet) Minimum Distance (Feet) Channels FM Radio Channels 2 to 6 7 to 13 Up to 1,000 853 670 480 10,000 1,520 1,200 850 45,000 2,210* NA NA 100,000 2,700** 2,120 1,511 160,000 NA NA 1,700* 316,000 3,600 2,850 2,014** 1,000,000 4,800 3,770 2,690 10,000,000 8,600 6,700 4,780 * Boxes shown in yellow pertain to new digital TV power limits ** Boxes shown in blue pertain to old analog TV power limits

Minimum Safe Distances from UHF TV Transmission Towers for 50 Ohm Resistorized Oilfield Electric Detonators Effective Radiated Power (Watts) Minimum Distance (Feet) Up to 10,000 520 1,000,000 1640* 5,000,000 2500** * Box shown in yellow pertains to new digital UHF TV power limit ** Box shown in blue pertains to the old analog UHF TV power limit

Special Considerations for the Case of Resistorized i doilfield ld Electric Detonators The upstream oil and gas industry use several types of downhole tools such as perforating guns, junk charges, backoff shots, casing and tubing cutters and drill collar cutters initiated by electric detonators. Special electric detonators are frequently used containing two 25 ohm resistors wired in series with the fuzehead increasing the allfire current of the device, hence decreasing the detonator s sensitivity to RF and stray current. Whereas the 1 ohm electric detonator, for computing safe distance purposes, is considered to be a 0.040 watt no fire power device, the no fire power of the 50 ohm oilfield electric detonator was not known. Following a series of tests on various samples of 50 ohm electric detonators, the no fire power was establishedto to be 0.10watt.

Antenna Models for Oilfield Wireline Operations at the Wlli Wellsite Most receiving antenna models for the RF pickup ik configuration i of the oilfield electric detonator are unchanged from the one ohm electric detonator with one major exception. If a fault condition exists in the wireline unit as described in the adjoining diagram, when the cable is in the vertical position a short dipole antenna or half wave dipole antenna can be formed. This was the model dlused for RF pickup ik by the electric detonator in the AM broadcast and for AM transmitters up to 50 MHz.

Comparison of Safe Distances for AM Broadcast Transmitters between 1 ohm and 50 ohm Electric Detonators Type of Electric Detonator Type of Antenna Safe Distance to 50,000000 Model Used to watt AM Broadcast Compute Safe Distance Transmitter Source For 50,000 Watt Source (feet) Conventional One Ohm Electric Detonator (40 milliwatt no fire ) Small loop pickup circuit raised 5 feet above ground level, 2500 (elevated shot line) 50 ohm Oilfield Resistorized Electric Detonator (100 milliwatt no fire ) Short Dipole (vertically elevated wireline 90 feet above ground with fault condition) 3390

Recommended Safe Distances for 50 ohm Oilfield Electric Detonators for High Frequency AM up to 50 MHz excluding AM Broadcast for ½ Wavelength Dipole Pickup Transmitter Power (watts) Minimum Distance (feet) 100 446 200 531 500 667 1000 794 1500 878 5000 1187 50000 2110 500000 3753

Electronic Detonators A recent innovation in electric initiation systems is the electronic detonator The electronic detonator contains a circuit ahead of the detonator s fuzehead that isolates, to a degree, the fuzehead from stray voltage or RF fields. Some types of electronic detonators have been tested in RF fields of 200volts/meter to 300 volts/meter with no ill effect. However, recognizing that designs of these devices may vary, the manufacturer of the electronic detonator should be consulted for assistance onthe device s limits to RF energy fields orstray voltage. Electronic detonators and electric detonators should NEVER be used together in the same initiating circuit.

Summary TheDecember 2011 version of the Institute of Makers of Explosives Safety Library Publication 20, Safety Guide for the Prevention of Radio Frequency Radiation Hazards in the Use of Commercial Electric Detonators (Blasting Caps), was approved by the IME s SLP 20 Subcommittee, the Technical Committee, the Legal Affairs Committee and the Boardof of Governors. SLP 20 is currently available for online download or purchase of a printed copy.