Technical Description Vision sensors Inspector The intelligent vision solution in an easy-to-use sensor package.
Inspector VSPI Solving your inspection problems have never been easier! Robust part inspection at high performance is an easy task for the Inspector! Meeting the challenge of quality control The Inspector is built to meet the challenge any challenge! The part inspection tool set will get the job done no matter what orientation your products have on the production line. The challenge is to verify quality and completeness: conditions such as variations in ambient light and present no problem for the precision of the Inspector! Industry proven The robust design and the IP 67 metal housing make the Inspector ideal for even the toughest environments its smart intelligence makes it perfect for high speed packaging lines. The proven solution for a wide range of inspection tasks in all environments! Robust intelligence for easy managing Solving vision problems is all about achieving topquality high resolution images (and applying robust algorithms. The Inspector will give you top-quality images in any environment. The Inspector provides the following unique optical choices: dome for glossy and reflective surfaces color filters for multi-colored objects ideal illumination for high absorbing solar wafers Easy integration in production systems The Inspector family provides a pre-defined package for production control within the standard SICK user interface SOPS including image viewer, recording and off-line support. In addition, Inspector also supports PLC control over Ethernet and unlimited images storing using FTP. SICK G - dvanced Industrial Sensors - Germany - ll rights reserved - 801505/010-0
pplications Packaging Label inspection and logo verification Date code presence and print ink control for regulation of ink fill Bottle inspection: inspection of moulded details and alignment verification Cap inspection: presence, damage, warranty ring verification and roundness verification Blister pack inspection: presence of all pills, inspection of damage of package and foil Small part assembly Bowl feeder inspection Verification of part assembly before next station Verification of correct type in multi-type production lines Verification of presence of holes, nuts, safety springs, and simmer rings Surface inspection for defects Electronics and Solar Component presences verification Component polarity verification Correct component placed (based on marking Solar wafer edge damage detection Cracked solar wafer detection Foreign wafer fragment detection Multi-features inspection on lotion Inspection of logo and date code presence in any rotation thanks to the powerful object locator tool. Robust ball bearing type verification Verification of different types of ball bearings in multitype production lines is easy thanks to the multi-reference support. Detection of solar wafer edge damage Robust inspection of wafer edges even on high absorbing solar wafers thanks to the optimized illumination. SICK G - dvanced Industrial Sensors - Germany - ll rights reserved - 801505/010-0
Inspector Flex Uniquely flexible house design providing the easiest way to a clear view The key to solve vision problems is to work on a good quality image the Flex concept makes this the easiest task. part from easy lens exchange, the unique concept is designed to re-use the included illumination in combination with different front windows, resulting in red, green, blue or diffused white illumination without any extra wiring illumination has never been easier! Lenses You can easily exchange lenses to optimize the field of view at your needs Keep accuracy on longer s with a narrow lens Cope with larger parts on shorter s in tight machines with a wide lens Dome You can easily get rid of unwanted reflexes on glossy or reflective materials by using the homogenous distributing dome accessory Keep robustness on glossy surfaces with the dome Colored front windows You can easily emphasize any detail on multi-colored backgrounds by the use of color filters Keep robustness on multi-colored backgrounds with the color filters Standard front windows You can easily exchange the front window in case of scratches or damage on your device Keep a clear view in harsh environment SICK G - dvanced Industrial Sensors - Germany - ll rights reserved - 801505/010-0
Inspector Vision Sensors Dimensional drawing M (x 7070 70 100 100 100 M (x M (x 7.01 7.01 7.01 100.1 100.1 100.1 5-0 R16 0 0 R16-0 / 0 C1 UN /- 1 C UN M6 M6 0 / C1 UN M6 8 90 90 90 90 90 90 5 5 5 8 8,5±0, 8,5±0, 8,5±0, R,5 R,5 x x 5( 5(,, R,5 70 ±0,1 78 ( x ( xr 16 x 7078 ±0,1 x 5( x x (6 (6 70 ±0,1 1,5(x ( 58.5 58.558.5 88 8 x 1,5(x 8 (6x (6x, x (6, 1,5(x Connector: Power I/O Focus adjustment Fixing hole (M ngle bracket Light/ filter bracket Universal adapter bracket,, (6 Bracket drawings Front screen; Standard, Flex Front screen; Dome Ring light Dome light Connector: Ethernet 78 78 ±0,1 8 8 76±0.1.. (x(x. (x 0.5x5 0.5x5 0.5x5 ±0,1 ±0,1 ±0,1 Ethernet: M1, -pin, female Power I/O M1, 1-pin, male 6 ±0,1 6 ±0,1 6 ±0,1.5(x.5(x 5 ±0,1 5 ±0,1 5 ±0,1.5(x x x x (, (, (, (x (x (x M5 M5 M5 M6x0.75 Connection type 8(x 8(x 8(x R 76±0.1-76±0.1 90 - - 90 90 M6x0.75 M6x0.75 70 ±0,1 8 ±0,1 8 ±0,1 1 1 1 1515 15 5050 50 8 78 ±0,1 ±0,1 70 78 ±0,1 8 ±0,1 70 ±0,1 x ( (x x ( High-speed part inspection Robust pattern match algorithm to locate part independent of position, rotation and scale Multi-feature inspection Multi-reference object teaching Easy-to-use step configuration in PC Industrial Ethernet for monitoring and configuring over network Emulator, log, statistics, and record Exchangeable lens (Flex Outputs by logical expressions (I0, I0 Input and output extensions via I/O box (I0, I0 Unique selection of easy-to-use optical accessories (Flex Image storage to FTP and PLC communication (I0 Ideal illumination for solar wafer inspection 5 5 66 6.6 8.6 8.6 8 Inspector Vision Sensors 58.5 58.5 58.5 8 8 8 dist. 50... mm 50 mm brn 1 blu wht grn pnk 5 yel 6 black 7 grey 8 red 9 violet 10 grey/pink 11 red/blue 1 V ±0% DC 0V In/trigger Out1 In/external teach Out Out In1 trigger out, 5 V In/encoder reserved reserved SICK G - dvanced Industrial Sensor s - Germany - ll rights reser ved - 801505/010-0 5
Inspector Vision Sensors Theoretical FOV size Theoretical FOV size (8x8 pixels Theoretical FOV size (60 x 80 pixels Horizontal/vertical FOV size [mm] 600 500 00 00 00 100 f =. mm f = 6 mm f = 10 mm f = 16 mm Horizontal/vertical FOV size [mm] 600 500 00 00 00 100 f = 6 mm, horiz. f = 6 mm, vert. f = 10 mm, horiz. f = 10 mm, vert. f = 16 mm, horiz. f = 16 mm, vert. 0 0 100 00 00 00 500 600 700 800 900 1000 Object [mm] 0 0 100 00 00 00 500 600 700 800 900 1000 Object [mm] Order information Inspector Devices ccessories Type Order no. Type Order no. VSPI-1R111 I10 Standard VSPI-1D111 I10 Dome VSPI-F111 I0 Flex 10779 1008 1067 DOL-11-G0MS01 cable m, M1 DOL-11-G05MS01 cable 5 m, M1 DOL-11-G10MS01 cable 10 m, M1 SSL-J0-G0ME cable m, RJ5 SSL-J0-G05ME cable 5 m, RJ5 606555 606556 60756 60960 6089 VSPI-D111 I0 Dome VSPI-F11 I0-UV Flex VSPI-F11 I0 Flex 1067 108 10791 SSL-J0-G10ME cable 10 m, RJ5 T-coupler 1/1/8P, M1x1 Inspector angle bracket Inspector light/filter adapter Inspector Universal arm + bracket 60098 60950 05167 097 10800 Lens focal length. mm 0991 Lens focal length 6 mm 09668 Lens focal length 10 mm 0915 Lens focal length 16 mm 0918 Inspector Flex color filter red (>588 nm 050675 Inspector Flex color filter green (5 ± nm 050677 Inspector Flex color filter blue (68 ± 6 nm 050676 Inspector Flex Dome 050678 I/O extension box ( inputs, 8 outputs 60765 I/O module, extra digital inputs 60908 I/O module, 8 extra digital outputs 607750 Spare parts Type Order no. Front window, Inspector Flex (glass 0566 Front window, Inspector Flex (PMM 050690 Tool, front window Inspector Flex 05070 6 SICK G - dvanced Industrial Sensors - Germany - ll rights reserved - 801505/010-0
Inspector Vision Sensors Technical data, internal illumination 50 mm 50 00 mm 50 mm Field of view, internal illumination 0 x 0 7 x 7 mm 0 x 0 mm x 15 79 x 58 mm Optics Exchangeable Max. performance 50 fps Typical performance 1 0 fps Typical performance 1 50 fps Toolset Object locator Pixel count, Edge pixel count, Contour Pattern Reference images 16 objects objects Offline support Emulator Data store and retrieve 0 images device log Record images on PC Store images to FTP PLC communication EtherNet/IP I/O Box extension x inputs for object selection 5x inputs for object selection 16x outputs Resolution 8 x 8 pixels 60 x 80 pixels Light source White ring light, 6x high-power LEDs White dome light UV ring light Spectral response pprox. 00 750 nm UV < 00 nm Supply voltage V DC ±0% < 50 m, without load Digital outputs outputs V (B-type - Output current 100 m - Default outputs No object detect, all pass, any fail - Configurable outputs Output by logical expressions Store images to FTP overflow Control of external light 5 V TTL Digital inputs inputs V - Configurable inputs External trigger, encoder, external teach, reference object selection Interface 100 Mb Ethernet mbient temperature Operation: 0 C +5 C Storage: 0 C +70 C Housing material luminium Window material PMM (plastic Glass Weight 50 g 00 g Enclosure rating IP 67 Device specific accessories - Lenses, focal length. mm - Lenses, focal length 6 mm, 10 mm, 16 mm - Glass front filters Red, Green, Blue - Dome Optimal for 50 mm working I/O extension box ( inputs, 8 outputs I/O module, extra digital inputs I/O module, 8 extra digital outputs VSPI- VSPI- VSPI- VSPI- VSPI- VSPI- IR111 ID111 F111 D111 F11 F11 i10 Standard I10 Dome I0 Flex I0 Dome I0-UV Flex I0 Flex 1 Full resolution, full rotation, high speed mode Rel. Humidity: 5 85%, 95% at storage. Full accessory list at www.sick.com. > 60% transmission. For more technical details and ordering information: www.sick.com SICK G - dvanced Industrial Sensors - Germany - ll rights reserved - 801505/010-0 7
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