BYRD TOOL CORP 502 JOHNSON STREET LEITCHFIELD, KY 42754 ORDER DESK: (800) 441-2973 (270) 230-0079 FAX: (270) 230-0029 E-MAIL: mail@byrdtool.com WEB SITE: www.byrdtool.com E-COMMERCE SITE: www.buybyrdtool.com MADE IN THE GOOD OL USA ESTABLISHED IN 1979 TOOLS FOR CABINET MAKERS MILLWORK PLANING MILLS HOME OF THE SHELIX CATALOG 2014 S EFFECTIVE JANUARY 1, 2014
OUR COMMITMENT A large inventory of tooling is maintained. Many products can be shipped the same day of your order. We want you to keep operating-at a profit. We use the latest in computer and CNC technology, while keeping it as simple as reasonably possible. The plant operates on multiple shifts to best utilize machinery and manpower. This also improves cost and delivery time. OUR PHILOSOPHY Byrd Tool Corp was established with the concept of allowing its customers to make money, which means we build quality tools and components at competitive prices. It also means we are committed to quick delivery. We will do everything possible to assist in your needs. This all contributes to a lower price to you, our customer. It has also made us one of the major suppliers of helical heads, knifeheads, mounting systems, insert tooling and tool components in the good ol USA. Only a few of our products are listed in this catalog so, if you have a need, give us a call. WARRANTY We guarantee our products for high quality material and workmanship. TERMS NEW ACCOUNT: To establish an open account, please send us two trade references from current suppliers and one bank reference. C.O.D. shipments will be made to customers not on open account. TERMS: Our terms are net 30 days. An account placed on hold requires payment to within 30 days to be released from hold. No C.O.D. shipments will be made to accounts over 30 days. Minimum invoice requirement is $20.00. We accept all major credit cards. DELIVERY: F.O.B. BYRD TOOL CORP 502 JOHNSON STREET LEITCHFIELD, KY 42754 CUSTOMER SERVICE: We supply quality, personal service and competitive pricing. You are invited to call us to discuss your needs or place an order. Many items are shipped same day from stock. Call orders are considered urgent and are processed as such. S: Prices for this catalog were in effect at time of printing and may be changed as necessary. Please verify price when your order is placed. Be sure to stay on our mailing list. One order is all it takes. RETURN POLICY: A return authorization number is required before an item can be returned for credit or rework. There is a 20% restocking charge on unused stock items returned for credit. Custom tooling may not be returned for credit. BASIC INFORMATION NEEDED TO ORDER A PRODUCT OR REQUEST A QUOTE PRODUCT TYPE (i.e. insert, knifehead, groover, accessories, etc.) QUANTITY DIAMETER # WINGS WIDTH BORE SIZE BORE TYPE (i.e. straight, hydraulic, coned, etc.) MISCELLANEOUS INFO: (i.e. keyways, bolt/pin holes, hook angle, pattern, shear, hubs, rotation, etc.) CONTACT CUSTOMER SERVICE FOR DETAILED FORM FOR JOURNAL HEAD SPECIFICATIONS ORDER DESK (800) 441-2973 (270) 230-0079
CUTTER BODIES FOR CARBIDE TIPPING WE MANUFACTURE BODIES TO YOUR SPECIFICATIONS FOR CARBIDE TIPPING. INFORMATION NEEDED: 1. DIAMETER OF FINISHED CUTTER 2. BORE SIZE 3. DESCRIPTION OF PATTERN OR APPROPRIATE SKETCH OR DRAWING 4. ROTATION 5. OTHER SPECIAL REQUIREMENTS SUCH AS MOUNTING HOLES, KEYWAYS, SPECIFIC HOOK ANGLES, ETC. CUSTOM INSERT TOOLING BYRD TOOL CORP IS ONE OF THE LEADERS IN INSERT TOOLING. FOR SEVERAL YEARS WE HAVE BEEN ACTIVE IN INNOVATIONS IN THIS FIELD SUCH AS THE DESIGN AND DEVELOPMENT OF THE SHELIX CUTTERS AND JOURNAL HEADS. THERE ARE SPECIAL NEEDS THAT DESERVE ATTENTION AND WE ARE PREPARED TO WORK WITH YOU TO SATISFY THESE NEEDS. CALL AND DISCUSS THESE WITH OUR ENGINEERS AND WE WILL HELP YOU EITHER BY BUILDING THE TOOLS TO DO THE JOB OR ATTEMPT TO HELP FIND A SOLUTION FOR THE PROBLEM. - 44 - INDEX INSERT TOOLS RAISED PANEL CUTTERS Pictures and Patterns...2 Details and pricing... 3 STILE AND RAIL CUTTERS Pictures and Patterns...4 Patterns and Pricing...5 Stain Relief Patterns...6-7 Glass Door Patterns...8-9 Glass Door-Stain Relief Patterns...10-11 Shaker Style Patterns...12&14 Shaker Style Eased Edge...13&15 DOOR EDGE PROFILE CUTTERS Patterns and Pricing....16 FLOORING CUTTERS Patterns and Pricing... 17-23 DEDICATED PROFILE BODIES Picture and Pricing... 24 STRAIGHT INSERT HEADS Pricing...25 SHELIX Helical Planer Journal Heads INFORMATION...26 Helical Jointers, Planers and Moulder Head Pricing...27-31 CORRUGATED BACK HEADS CORRUGATED PANEL RAISE HEADS Pricing...32 CORRUGATED KNIFE HEADS For Shapers... 33 STRAIGHT BORE MOULDER HEADS Picture and Pricing... 34-35 HYDRAULIC BORE MOULDER HEADS Picture and Pricing...36 HYDRAULIC SLEEVES Information...37 CONED BORE MOULDER HEADS Picture and Pricing....38 OTHER PRODUCTS Self Centering Sleeves...39 Groover Bodies...40-41 Accessories....42-43 Custom Tools and Tool Bodies.... 44-1 -
INSERT TOOLS ACCESSORIES RAISED PANEL CUTTERS (CONTINUED FROM PAGE 42) IN STOCK FOR IMMEDIATE SHIPMENT IN PATTERNS SHOWN ALSO WITH BACK CUTTER, TRIM CUTTER, BEARING RUB COLLAR OR SPACER ALL CUTTERS 1-1/4" BORE - 3 WING ALL TIPS SHOWN FACE COMING - FULL SIZE SAFETY COLLARS CATALOG ARBOR DIAMETER 05203009 1-1/4" $121.00 05243009 1-1/2" $121.00 05243009M LH IS CCW -MFU RH IS CCW -MFD 40MM $121.00 05293009 1-13/16" $121.00 05343009 2-1/ $121.00 REPLACEMENT SLEEVE NUTS CATALOG SLEEVE O.D. R.H.01393409 2-1/ $34.00 L.H.01493409 2-1/ $34.00 R.H.01394009 2-1/2" $34.00 L.H.01494009 2-1/2" $34.00 GREASE GUNS FOR HYDRAULIC HEADS @ $247.00 GIB SCREWS STANDARD FOR KNIFE HEADS 3/ - 16 x3/4" SOCKET HEAD - HALF DOG POINT CATALOG - 43612016 PACKAGE OF 25 - $13.00 PER PACKAGE We also keep many other sizes and types of gib screws and gibs in stock for immediate shipment. We also make special gibs. Send a sketch or sample. -2- - 43 -
ACCESSORIES CATALOG GIBS FOR CORRUGATED SHAPER HEAD GIB LENGTH GIB HEIGHT 44608004 1" 1/2" $5.00 44608008 2" 1/2" $7.00 44608012 3" 1/2" $9.00 44608016 4" 1/2" $13.00 GIBS FOR 4" DIAMETER HEAD 44612008 2" 3/4" $8.00 44612012 3" 3/4" $12.00 44612016 4" 3/4" $15.00 44612020 5" 3/4" $18.00 44612024 6" 3/4" $21.00 GIBS FOR 122MM 0R 6" DIAMETER HEAD 44616008 2" 1" $8.00 44616009 2-1/4" 1" $8.00 44616012 3" 1" $12.00 44616016 4" 1" $15.00 44616020 5" 1" $18.00 44616024 6" 1" $21.00 44616028 7" 1" $23.00 44616032 1" $27.00 44616036 9" 1" $32.00 CATALOG 30 DEGREE CONE COLLETS ARBOR DIAMETER - 42- PAIR 07203009 1-1/4" $32.00 07293009 1-13/16" $36.00 07343009 2-1/ $38.00 07403009 2-1/2" $40.00 OTHER SIZES AVAILABLE - PLEASE CALL 6" DIAMETER RAISED PANEL CUTTERS @ $335.00 WITH TIPS EXTRA TIPS @ $93.00 PER SET OF 3 35PLACEMENT GIBS @ $16.00 4-1/2" DIAMETER BACK CUTTERS @ $184.00 WITH TIPS EXTRA TIPS @ $33 PER SET OF 3 REPLACEMENT GIBS @ $8.50 3" DIAMETER TRIM CUTTER @ $156.00 WITH TIPS EXTRA TIPS @ $15.00 PER SET OF 3 REPLACEMENT GIBS @ $8.00 UP T0 3" BALL BEARING RUB COLLAR @ $48.00 SPACER @ $22.00 PATTERNS SHOWN ARE INTERCHANGEABLE IN SAME HAND CUTTER BODY - 3 -
GROOVER BODIES INSERT (CONTINUED FROM PAGE 40) OPEN B0RE @ $8.00 KEYWAYS @ $8.00 3 WING STILE AND RAIL CUTTERS CAT # DIA. TEETH GAGE BORE 10080308 8 3/16" $42.00 (INCLUDING TIPS) 10080408 8 1/4" $48.00 10080508 8 5/16" $55.00 10080708 8 7/16" $62.00 3/4" BORE 4" DIAMETER R.H. OR L.H. 10081108 8 11/16" $81.00 10080312 12 3/16" $44.00 10080412 12 1/4" $54.00 1-1/4" BORE 4-1/2" DIAMETER R.H. OR L.H. 10080512 12 5/16" $58.00 10080712 12 7/16" $67.00 10081112 12 11/16" $88.00 10080324 24 3/16" $56.00 10080424 24 1/4" $60.00 10080524 24 5/16" $67.00 10080724 24 7/16" $81.00 10100312 10" 12 3/16" $69.00 10100512 10" 12 5/16" $68.00 10100712 10" 12 7/16" $82.00 10100320 10" 20 3/16" $78.00 10100520 10" 20 5/16" $78.00 10100720 10" 20 7/16" $88.00 10100324 10" 24 3/16" $79.00 10100524 10" 24 5/16" $80.00 AVAILABLE IN: LH IS CCW -MFD (BUSHINGS AVAILABLE) TIPS SHOW N ARE INTERCHANGEABLE IN THE SAME STILE OR SAME RAIL BODY. TIPS SHOW N ARE FULL SIZE. -4-10100724 10" 24 7/16" $92.00 GROOVE IS 1/2" DEEP X 1/4" W IDE 10120312 12" 12 3/16" 1" $82.00 10120512 12" 12 5/16" 1" $87.00 10120712 12" 12 7/16" 1" $100.00 TIPS ARE 30MM W IDE X 30MM TALL 10120324 12" 24 3/16" 1" $89.00 10120524 12" 24 5/16" 1" $92.00 10120724 12" 24 7/16" 1" $113.00 STRAIGHT PINHOLES @ $2.00 THREADED OR COUNTERSUNK HOLES @ $4.00-41 -
GROOVER BODIES IN STOCK FOR IMMEDIATE SHIPMENT STILE & RAIL CUTTERS (CONTINUED FROM PAGE 4) 15 DEGREE HOOK-1/4" SEAT (FOR 3/ TALL TIPS) CAT# DIA. TEETH GAGE BORE 10040306 4" 6 3/16" $28.00 10040406 4" 6 1/4" $29.00 10040506 4" 6 5/16" $32.00 10040706 4" 6 7/16" $37.00 10041106 4" 6 11/16" $45.00 10040312 4" 12 3/16" $30.00 10040412 4" 12 1/4" $35.00 10040512 4" 12 5/16" $37.00 10040712 4" 12 7/16" $43.00 10041112 4" 12 11/16" $54.00 10060306 6" 6 3/16" $33.00 10060406 6" 6 1/4" $35.00 10060506 6" 6 5/16" $37.00 10060706 6" 6 7/16" $47.00 10061106 6" 6 11/16" $60.00 10060310 6" 10 3/16" $37.00 10060410 6" 10 1/4" $38.00 10060510 6" 10 5/16" $43.00 10060710 6" 10 7/16" $53.00 10061110 6" 10 11/16" $67.00 10060312 6" 12 3/16" $37.00 10060412 6" 12 1/4" $41.00 10060512 6" 12 5/16" $45.00 10060712 6" 12 7/16" $56.00 10061112 6" 12 11/16" $69.00 10060320 6" 20 3/16" $42.00 10060420 6" 20 1/4" $47.00 10060520 6" 20 5/16" $54.00 RH IS CCW-MFU - 5 - CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 THESE CUTTERS ARE MADE TO BE USED WITH 3" DIAMETER BALL BEARING RUB COLLAR FOR 4" CUTTER OR 3-1/2" RUB COLLAR FOR 4-1/2" CUTTER. RUB COLLARS ALSO IN STOCK @ $48.00. TIPS FOR STAIN RELIEF (EASED EDGE IN STOCK SHOWN ON PAGES 6-7) AND SOME OTHER PATTERNS THAT ARE CLOSE TO THE SAME SHAPE CAN BE MADE TO FIT THESE BODIES. PLEASE SEND YOUR PATTERN TO CONFIRM WHETHER A FIT CAN BE MADE AND ALLOW US TO QUOTE ON THE TOOLS. - 40 -
STILE & RAIL CUTTERS SELF-CENTERING SLEEVES (CONTINUED FROM PAGE 5) (IN STOCK FOR IMMEDIATE SHIPMENT) CUTTERS @ $309.00 W ITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 LH IS CCW -MFD IN STOCK FOR IMMEDIATE SHIPMENT THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS ON PAGE 4. THESE TIPS HAVE A SMALL RADIUS WHERE REQUIRED TO ALLOW FOR STAIN RELIEF OR DESIGNATED AS EASED EDGES. 2-1/ O.D FOR 1-13/16" ARBOR R.H. OR L.H. THREADS PER YOUR REQUEST CATALOG SLEEVE CAPACITY 01293408 2" $124.00 01293409 2-1/4" $128.00 01293412 3" $143.00 01293416 4" $156.00 01293420 5" $176.00 01293424 6" $195.00 01293432 $258.00 01293440 10" $321.00 2-1/2" O.D. FOR 2-1/ ARBOR R.H. OR L.H. THREADS PER YOUR REQUEST CATALOG SLEEVE CAPACITY 02344008 2" $141.00 02344009 2-1/4" $145.00 02344012 3" $156.00 02344016 4" $177.00 02344024 6" $221.00 02344032 $292.00 STOCKED WITH 30 DEGREE CONES AND WITH KEYWAY ALIGNMENT SCREW. CAN BE MODIFIED FOR OTHER TYPES OF KEYS YOU MAY SPECIFY FOR A NOMINAL COST. SELF-CENTERING SLEEVE OVERALL LENGTH IS 1" LONGER THAN SLEEVE CAPACITY. -6- - 39 -
CATALOG CONED BORE MOULDER HEADS 6" DIAMETER X 2-1/ BORE HEAD WIDTH IN STOCK FOR IMMEDIATE SHIPMENT KNIFE SLOTS 41600814 2" 4 $225.00 41600816 2" 6 $273.00 41600914 2-1/4" 4 $242.00 41600916 2-1/4" 6 $275.00 41601214 3" 4 $286.00 41601216 3" 6 $326.00 41601614 4" 4 $347.00 41601616 4" 6 $393.00 41602414 6" 4 $466.00 41602416 6" 6 $527.00 41603214 4 $583.00 41603216 6 $662.00 ALSO AVAILABLE WITH 12 DEGREE HOOK ANGLE STILE & RAIL CUTTERS (CONTINUED FROM PAGE 6) CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 RH IS CCW-MFU IN STOCK FOR IMMEDIATE SHIPMENT THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS SHOWN ON PAGE 5. ALL HEADS ARE MACHINED TO ACCEPT UP TO 10MM THICK KNIVES. 20 DEGREE HOOK, 60 DEGREE CORRUGATIONS AND POCKET STYLE GIBS ARE STANDARD ON ALL HEADS. NOTE: WHEN CHANGING TIPS, MAKE SURE THE SEAT IS CLEAN AND FREE FROM BURRS. - 38 - - 7 -
STILE & RAIL CUTTERS (CONTINUED FROM PAGE 7) CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (GLASS DOOR TOOL BODIES REQUIRED) LH IS CCW-MFD IN STOCK FOR IMMEDIATE SHIPMENT THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS ON PAGE 10 BUT NOT ON PAGE 4. GLASS DOOR TOOL BODIES ARE NECESSARY. HYDRAULIC BORE MOULDER HEADS (CONTINUED FROM PAGE 36) ALL HEADS ARE MACHINED TO ACCEPT UP TO 10MM THICK CORRUGATED BACK KNIVES. 20 DEGREE HOOK, 60 DEGREE CORRUGATIONS AND POCKET STYLE GIBS ARE STANDARD ON ALL HEADS. SAFETY COLLAR PIN HOLES FOR HYDRAULIC HEADS ARE ON 80MM BOLT CIRCLE. GREASE GUNS FOR HYDRAULIC HEADS @ $247.00 HYDRAULIC SLEEVES Hydraulic sleeves are manufactured to your general specifications. One type grips both the arbor and the bore of the cutter head by hydraulic pressure. The second type will grip the arbor only as it is pressurized. We will work with you to satisfy your needs. NOTE: THE TIP AND GIB MUST BE HELD SECURELY AGAINST THE SEAT AND STOP SCREW WHEN TIGHTENING THE GIB SCREW. HYDRAULIC HEADS AND SLEEVES: Normal operating pressure for a hydraulic tool is 6500 PSI. This number is critical if used over a keyway. Maximum keyway size is 5/16" for 1-1/4" to 1-13/16" diameter arbors. Maximum keyway size is 3/ for 2-1/ or larger diameter arbors. Pressure should be checked about once per shift of operation. - 8 - - 37 -
HYDRAULIC BORE KNIFE HEADS IN STOCK FOR IMMEDIATE SHIPMENT STILE & RAIL CUTTERS (CONTINUED FROM PAGE 8) CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (GLASS DOOR TOOL BODIES REQUIRED) 6" DIAMETER X 1-13/16" BORE CATALOG HEAD WIDTH KNIFE SLOTS 42600804 2" 4 $319.00 42600806 2" 6 $357.00 42600808 2" 8 $389.00 42600904 2-1/4" 4 $336.00 42600906 2-1/4" 6 $378.00 42601204 3" 4 $389.00 42601206 3" 6 $433.00 42601604 4" 4 $465.00 42601606 4" 6 $519.00 42601608 4" 8 $573.00 42602404 6" 4 $605.00 42602406 6" 6 $683.00 42603204 4 $767.00 42603604 9" 4 $830.00 ALSO AVAILABLE WITH 12 DEGREE HOOK ANGLE 4" DIAMETER X 1-1/4" BORE 42400804 2" 4 $254.00 42401204 3" 4 $305.00 42401604 4" 4 $352.00 42402404 6" 4 $454.00 137MM DIAMETER CATALOG HEAD WIDTH KNIFE SLOTS BORE SIZE 42530803 2" 3 1-13/16" $288.00 42531603 4" 3 1-13/16" $406.00 42532403 6" 3 1-13/16" $530.00 42530904M 60MM 4 40MM $326.00 42531604M 100MM 4 40MM $422.00 42532004M 130MM 4 40MM $491.00 42532404M 150MM 4 40MM $546.00 42532804M 180MM 4 40MM $622.00 42533604M 230MM 4 40MM $734.00 RH IS CCW-MFU IN STOCK FOR IMMEDIATE SHIPMENT THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS ON PAGE 11 BUT NOT WITH THE TIPS ON PAGE 5. NOTE: CHECK FOR BURRS AND WOOD CHIPS ON SHAPER SPINDLE COLLAR AND SPACERS WHICH CAN CAUSE A POOR FIT OF THE MATING WOOD COMPONENTS. - 36 - - 9 -
STILE & RAIL CUTTERS (CONTINUED FROM PAGE 9) CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (GLASS DOOR TOOL BODIES REQUIRED) LH IS CCW-MFD IN STOCK FOR IMMEDIATE SHIPMENT THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS ON PAGE 8 BUT NOT WITH THE TIPS ON PAGE 4. THESE TIPS HAVE A SMALL RADIUS WHERE REQUIRED TO ALLOW FOR STAIN RELIEF OR DESIGNATED AS EASED EDGES. STRAIGHT BORE MOULDER HEADS (CONTINUED FROM PAGE 34) CATALOG 122MM DIAMETER X 1-1/2" BORE HEAD WIDTH KNIFE SLOTS 41480804 2" 4 $184.00 41480806 2" 6 $218.00 41480904 60MM 4 $202.00 41481204 3" 4 $229.00 41481604 4" 4 $275.00 41481606 4" 6 $323.00 41482004 5" 4 $320.00 41482006 5" 6 $376.00 41482404 6" 4 $368.00 41482406 6" 6 $431.00 41482804 7" 4 $414.00 41482806 7" 6 $483.00 41483604 9" 4 $494.00 CATALOG 6" DIAMETER X 1-13/16" BORE HEAD WIDTH KNIFE SLOTS 41600804 2" 4 $221.00 41600806 2" 6 $252.00 41600904 2-1/4" 4 $235.00 41600906 2-1/4" 6 $269.00 41601204 3" 4 $279.00 41601206 3" 6 $317.00 41601604 4" 4 $336.00 41601606 4" 6 $386.00 41602404 6" 4 $456.00 41602406 6" 6 $520.00 41603204 4 $571.00 41603206 6 $651.00-10 - - 35 -
STRAIGHT BORE MOULDER HEADS STILE & RAIL CUTTERS IN STOCK FOR IM M EDIATE SHIPM ENT CUTTERS @ $309.00 W ITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (CONTINUED FROM PAGE 10) (GLASS DOOR TOOL BODIES REQUIRED) MACHINED TO ACCEPT UP TO 10MM THICK KNIVES 20 DEGREE HOOK - 60 DEGREE CORRUGATIONS RH IS CCW-MFU 4" DIAMETER X 1-1/4" BORE CATALOG HEAD WIDTH KNIFE SLOTS 41400802 41400804 41400806 41401202 41401204 41401602 41401604 41401606 41402002 41402004 41402402 41402404 41402406 2" 2" 2" 3" 3" 4" 4" 4" 5" 5" 6" 6" 6" 2 4 6 2 4 2 4 6 2 4 2 4 6 $124.00 $168.00 $200.00 $152.00 $206.00 $173.00 $237.00 $286.00 $206.00 $281.00 $227.00 $313.00 $378.00 IN STOCK FOR IMMEDIATE SHIPMENT 122MM DIAMETER X 40MM BORE HEAD WIDTH KNIFE SLOTS 41480804M 2" 4 $185.00 41481204M 3" 4 $233.00 41481604M 4" 4 $283.00 41482004M 5" 4 $326.00 41482404M 6" 4 $370.00 41482804M 7" 4 $412.00 41483604M 9" 4 $498.00 THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS ON PAGE 9 BUT NOT WITH THOSE ON PAGE 5. PINHOLES FOR X - L MOULDER - $12.00 CONED ENDS FOR PAULSON MOULDER - $20.00 CATALOG THESE TIPS HAVE A SMALL RADIUS WHERE REQUIRED TO ALLOW FOR STAIN RELIEF OR DESIGNATED AS EASED EDGES. POCKET STYLE GIBS - 34-11 -
STILE & RAIL CUTTERS SHAKER STYLE (CONTINUED FROM PAGE 11) CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (SHAKER STYLE TOOL BODIES REQUIRED) 12 DEGREE ANGLE - 12 - AVAILABLE IN: 3/4" BORE 4" DIAMETER 1-1/4" BORE 4-1/2" DIAMETER IN STOCK FOR IMMEDIATE SHIPMENT THE PATTERNS ON THIS PAGE ARE CENTERED SO THAT ALL THREE RAIL PATTERNS ARE INTERCHANGEABLE IN THE SAME RAIL BODY AND ALL THREE STILE PATTERNS ARE INTERCHANGEABLE IN THE SAME STILE BODY. 3" DIAMETER X 3/4" BORE CORRUGATED KNIFE HEADS FOR SHAPERS IN STOCK FOR IMMEDIATE SHIPMENT CATALOG HEAD KNIFE W IDTH SLOTS 43300402 1" 2 $88.00 43300403 1" 3 $101.00 43300802 2" 2 $107.00 43300803 2" 3 $124.00 43301202 3" 2 $130.00 43301203 3" 3 $149.00 3-1/2" DIAMETER X 1" BORE CATALOG HEAD KNIFE W IDTH SLOTS 43350402 1" 2 $95.00 43350403 1" 3 $105.00 43350802 2" 2 $120.00 43350803 2" 3 $135.00 43351202 3" 2 $147.00 43351203 3" 3 $168.00 43351602 4" 2 $170.00 43351603 4" 3 $200.00 The corrugated back shaper heads are a very good alternative to the old style shaper collars in m any applications. They are m uch less expensive and easier to use. They are excellent for short run jobs where you need to make your own knives. MACHINED TO ACCEPT UP TO 5/16" THICK KNIFE CORRUGATED BACK KNIVES - 20 DEGREE HOOK 60 DEGREE CORRUGATIONS - POCKET STYLE GIBS - 33 -
CORRUGATED PANEL RAISE CUTTERS FOR SHAPERS IN STOCK FOR IMMEDIATE SHIPMENT STILE AND RAIL CUTTERS (CONTINUED FROM PAGE 12) CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (SHAKER STYLE TOOL BODIES REQUIRED) CATALOG 5" DIAMETER X 3/4" BORE HEAD W IDTH KNIFE SLOTS 46500532 1-1/4" 2 $241.00 46500533 1-1/4" 3 $241.00 5" DIAMETER X 1" BORE 46500542 1-1/4" 2 $241.00 46500543 1-1/4" 3 $241.00 5" DIAMETER X 1-1/4" BORE 46500552 1-1/4" 2 $241.00 46500553 1-1/4" 3 $241.00 6" DIAMETER X 3/4" BORE 46600532 1-1/4" 2 $268.00 46600533 1-1/4" 3 $268.00 6" DIAMETER X 1" BORE 46600542 1-1/4" 2 $268.00 46600543 1-1/4" 3 $268.00 6" DIAMETER X 1-1/4" BORE 46600552 1-1/4" 2 $268.00 46600553 1-1/4" 3 $268.00 IN STOCK FOR IMMEDIATE SHIPMENT THE PATTERNS ON THIS PAGE ARE CENTERED SO THAT RAIL PATTERNS ARE INTERCHANGEABLE IN THE SAME RAIL BODY AND PATTERNS ARE INTERCHANGEABLE IN THE SAME STILE BODY. THE TIPS SHOWN ON THIS PAGE ARE INTERCHANGEABLE WITH THE TIPS SHOWN ON PAGE 12 RAISED PANEL CUTTERS HAVE 7 DEGREE HOOK AND 10 DEGREE UPSHEAR WITH MOUNTED END PLATE STOP AVAILABLE R.H. OR L.H. ROTATION MACHINED TO ACCEPT UP TO 5/16" THICK KNIFE. - 32 - - 13 -
STILE & RAIL CUTTERS (CONTINUED FROM PAGE 13) CUTTERS @ $309.00 W ITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (SHAKER STYLE TOOL BODIES REQUIRED) 12 DEGREE ANGLE LH IS CCW-MFD RH IS CCW-MFU AVAILABLE IN: 3/4" BORE 4" DIAMETER 1-1/4"BORE 4-1/2" DIAMETER IN STOCK FOR IMMEDIATE SHIPMENT INTERCHANGEABLE STILE TIPS ARE: 6LS AND 7LS OR 6RS AND 7RS INTERCHANGEABLE RAIL TIPS ARE: 6LR AND 7LR OR 6RR AND 7RR SHELIX (CONTINUED FROM PAGE 30) STANDARD MOULDER SERIES CAT. DIAMETER LENGTH BORE 48600806-29 6" 2" 1-13/16" STRAIGHT $401.00 48601606-29 6" 4" 1-13/16" STRAIGHT $560.00 48602406-29 6" 6" 1-13/16" STRAIGHT $718.00 48603206-29 6" 1-13/16" STRAIGHT $877.00 48604006-29 6" 10" 1-13/16" STRAIGHT $1025.00 49600806-29 6" 2" 1-13/16" HYD. $602.00 49601606-29 6" 4" 1-13/16" HYD. $835.00 49602406-29 6" 6" 1-13/16" HYD. $1074.00 49603206-29 6" 1-13/16" HYD. $1304.00 49604006-29 6" 10" 1-13/16" HYD. $1532.00 49600806-34 6" 2" 2-1/ HYD. $602.00 49601606-34 6" 4" 2-1/ HYD. $835.00 49602406-34 6" 6" 2-1/ HYD. $1074.00 49603206-34 6" 2-1/ HYD. $1304.00 49604006-34 6" 10" 2-1/ HYD. $1532.00 50600806-34 6" 2" 2-1/ CONED $471.00 50601606-34 6" 4" 2-1/ CONED $688.00 50602406-34 6" 6" 2-1/ CONED $905.00 50603206-34 6" 2-1/ CONED $1127.00 50604006-34 6" 10" 2-1/ CONED $1332.00 SHELIX When replacing or rotating inserts, the seat should be as clean as possible. This will prevent breakage of inserts and ensure proper insert alignment. To properly align the insert, press the insert away from the seat while tightening to approximately 45 inch pounds torque. This allows the countersink in the tip and the taper of the head on the flathead screw to slide the tip into its proper position. We have two types of torque wrenches available: Standard break over handle-(calibrated & SET)...$95.00 Screwdriver type(torque limiter calibrated and set)...$185.00-31 - - 14 -
SHELIX MOULDER AND SHAPER SERIES SMALL MOULDER AND SHAPER SERIES CAT. DIAMETER LENGTH BORE 48300402-5 3" 1" 1-1/4" $115.00 48300802-3 3" 2" 3/4" $147.00 48300802-4 3" 2" 1" $147.00 48300802-5 3" 2" 1-1/4" $147.00 48301202-3 3" 3" 3/4" $210.00 48301202-4 3" 3" 1" $210.00 48301202-5 3" 3" 1-1/4" $210.00 48301602-3 3" 4" 3/4" $273.00 48301602-4 3" 4" 1" $273.00 48301602-5 3" 4" 1-1/4" $273.00 48350403-5 3-1/2" 1" 1-1/4" $115.00 48400803-5 4" 2" 1-1/4" $147.00 48401603-5 4" 4" 1-1/4" $273.00 48402403-5 4" 6" 1-1/4" $420.00 48430803-5 4-3/ 2" 1-1/4" $147.00 48431603-5 4-3/ 4" 1-1/4" $273.00 48432403-5 4-3/ 6" 1-1/4" $420.00 3" OD BBRC FOR ABOVE @ $48.00; OVER 3" OD @ $60.00 - SHIM @ $7.25 MID SIZE MOULDER SERIES CAT. DIAMETER LENGTH BORE 48480804-24 4-13/16" 2" 1-1/2" $198.00 48481604-24 4-13/16" 4" 1-1/2" $335.00 48482004-24 4-13/16" 5" 1-1/2" $408.00 48482804-24 4-13/16" 7" 1-1/2" $545.00 48483604-24 4-13/16" 9" 1-1/2" $681.00 48480904-25M 122MM 60MM 40MM $230.00 48481604-25M 122MM 100MM 40MM $335.00 48482004-25M 122MM 130MM 40MM $408.00 48482404-25M 122MM 150MM 40MM $461.00 48482804-25M 122MM 180MM 40MM $545.00 48483604-25M 122MM 230MM 40MM $681.00 48550803-29 140MM 2" 1-13/16" $236.00 48551603-29 140MM 4" 1-13/16" $402.00 48553603-29 140MM 9" 1-13-16" $820.00-30- STILE AND RAIL CUTTERS SHAKER STYLE (CONTINUED FROM PAGE 14) LH IS CCW -MFD RH IS CCW -MFU IN STOCK FOR IMMEDIATE SHIPMENT CUTTERS @ $309.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF 3 REPLACEMENT GIBS @ $11.75 (SHAKER STYLE TOOL BODIES REQUIRED) THE TIPS SHOW N ON THIS PAGE ARE INTERCHANGEABLE W ITH THE TIPS SHOW N ON PAGE 14 REPLACEM ENTS GIB SCREWS @ $0.50 STOP SCREWS @ $2.96 T-HANDLE WRENCH @ $4.40 TOOL BUSHINGS @ $9.95-15 -
LH IS CW -MFU RH IS CCW -MFU PLANER HEADS AND PORTABLE BENCH TOP PLANER HEADS GRIZZLY G-5850 20" & G9740 $1,465.00 MINOR DIA GRIZZLY G-7213 24" $1,780.00-16 - INSERT DOOR EDGE CUTTERS IN STOCK FOR IMMEDIATE SHIPMENT 3" MINOR DIA. 3/4" BORE 3-½" MINOR DIA. 1-1/4"B CUTTERS @ $309.00 W ITH TIPS UP TO 7" DIA. 1-1/4" BORE CUTTERS @ $349.00 WITH TIPS EXTRA TIPS @ $81.00 PER SET OF THREE REPLACEMENT GIBS $11.75 ALL TIPS ARE INTERCHANGEABLE IN THE SAME HAND 3 W ING BODY TIPS SHOW N ARE FULL SIZE TIPS ARE 30MM W IDE SCMI S520 20" $3,040.00 SCMI S630 24" $3,670.00 DELTA DC380 15" $835.00 DELTA 22-200/22-201 1 WEDGE BED PLANER $1,990.00 DELTA/RC 22-650 13" $940.00 DELTA 22-660 13" $940.00 DELTA DC-580 20" $1,465.00 DELTA 22-470 24" $2,200.00 DELTA 22-503 24" $2,410.00 S.A.C. 530 20" $3,040.00 S.A.C. 630 25" $3,670.00 GENERAL 130 14" $1,360.00 BRIDGEWOOD BW-609 / GRIZZLY G9741 24" $1,780.00 BRIDGEWOOD BW-16-PV $1,255.00 JET JPM 13" PLANER / MOULDER $1,045.00 JET JWP-160S 16" $1,255.00 DEWALT DW-733 / DW-734 / DW-735 W/BRGS $470.00 DELTA 22-580 / 22-590 / 22-595 W/BRGS $470.00 JET JWP-13DX W/BRGS $470.00 RIGID R4330 / TP1300 W/BRGS $470.00 HITACHI F1000 $575.00 MAKITA -KP312 W/BRGS $470.00 SEARS-CRAFTSMAN 351.217430-13" $470.00 SHELIX PLANER HEADS(CARBIDE TIPS INCLUDED) PART# KN400 4"R 15mm X 15mm X 2.5mm SHELIX CARBIDE INSERT 10-290 $35.00 PER BOX OF 10 300-990 $32.00 PER BOX OF 10 1000 OR MORE $28.00 PER BOX OF 10 10-32 TORX+ SCREW S FOR SHELIX @ $0.35-29 -
SHELIX PLANER HEADS (CARBIDE TIPS INCLUDED) GENERIC 15" 4-POST $835.00 GENERIC 20" 4-POST $1,255.00 PINHERO 25" $3,985.00 CASDEI 20" - R51H3 $3,040.00 BUSS 24" $4,300.00 BUSS MODEL 44 30" $6,085.00 NORTHFIELD #7 24" $4,195.00 NORTHFIELD #240 24" DBL $3,670.00 ROBLAND 12" JOINTER/PLANER $1,045.00 WOODMASTER 812 1 $1,780.00 INVICTA DGI 40 16" $2,680.00 INVICTA DGI 52 20" (DELTA RC-51) $3,040.00 INVICTA DGI 63 24" (DELTA RC-63) $3,670.00 POWERMATIC P 100 12" $940.00 POWERMATIC MODEL 15 15" $835.00 POWERMATIC P 160 16" $1,465.00 POWERMATIC P 180 1 $1,675.00 POWERMATIC MODEL 208 & 209-20" $1,255.00 POWERMATIC 221 20" $1,850.00 POWERMATIC M201 22" $1,675.00 POWERMATIC P 225 24" $3,670.00 POWERMATIC 24" WP-2412 $2,305.00 POWERMATIC PM-15 15" PLANER/MOULDER $1,045.00 YORKCRAFT YC-15P 15" $835.00 SECO SK-824WP 24" $2,305.00 BRIDGEWOOD BW-15P 15" 4-POST $835.00 BW-120P 20" / BW-200P 20" / BW-20-PV / BW-508 20" $1,360.00 BW-124P 24" / BW-240 24" / BW-240P 24" $1,675.00 OLIVER MODEL 4455 22" $1,675.00 OLIVER MODEL 4470 24" NEW STYLE $1,885.00 OLIVER MODEL 399D 1 $2,620.00 OLIVER MODEL 299D 25" $3,880.00 OLIVER 1 DOUBLE $3,880.00 EXTREMA 24" $1,675.00 MAKITA 2030 OR 2030N 12" $920.00 LH IS CW-MFU RH IS CCW-MFU FLOORING CUTTERS 4-7/ DIA. X 3 W ING 1-1/4" - 40MM - OR 1-1/2" DIA. BORE CUTTERS @ $309.00 W /TIPS 6"DIA. X 3 W ING X 30mm X 1-13/16" BORE CUTTERS @ $349.00 W /TIPS EXTRA TIPS @ $81.00 PER SET OF 3 THE TIPS SHOW N ARE THE MOST COMMON PATTERNS USED DRAW INGS AT LEFT ARE FULL SCALE CUTS MADE W ITH G-25 AND T-25 CUTTING TIPS CUTS MADE W ITH G-25-VL2 AND T-25-VR2 CUTTING TIPS. 1/4"- 1/ OR 1/16" REVEAL (SHOW N IS 1/8 " REVEAL) EXAMPLES OF BACK RELIEF CUTS CORRUGATED BACK PLUG CUTTER BODIES @ $38.00 MAKITA 2040 16" $1230.00 MARTIN T45 25" $3770.00 INSERTS @ $9.00-17 - -28-
FLOORING CUTTERS LH IS CW -MFU RH IS CCW -MFU 1-2-3 REPRESENTS 1/16" - 1/ - 1/4" REVEAL FOR 3/4" WOOD EXTRA TIPS $81.00 PER SET OF 3-18- SHELIX JOURNAL HEADS JOINTERS (CARBIDE TIPS INCLUDED) GENERIC 6" $359.00 GENERIC $469.00 GENERIC 10" $745.00 GENERIC 12" $920.00 POWERMATIC P50 6" ( OR 3/4" SHAFT) / P54A 6" $359.00 YORKCRAFT YC 67 6" / DELTA 37-195 6" / STL CTY 40615 6" $359.00 DELTA 37-220 6" ( OR 9/16" SHAFT) / DELTA DJ-15 6" $359.00 INVICTA DI 20 / DELTA DJ20 / GRIZZLY G-1018 $469.00 POWERMATIC P60 / PJ882 ( OR 3/4" SHAFT) $469.00 DELTA 37-315 / GENERAL 480 8 / YORKCRAFT YC 8J $469.00 JET JJ8CS / BRIDGEW OOD BW -8J / STL CTY 40605 $469.00 GEN 780 12" / S.A.C. FS/305 12" / INVICTA DI 32 12" / GEN 280 $1,145.00 SICAR 310 12" / GRIGGIO PF-330 12" / MINIMAX FS30 12" $1,145.00 OLIVER 4240 10" $745.00 OLIVER 4255 / BW -12J / GRIZZLY G9860 12" / STL CTY 40610 12" $920.00 OLIVER 4270 16" $1255.00 INVICTA DI 42 16" (DELTA RJ-42) / S.A.C. FS/430 16" $1,570.00 S.A.C. FS/530 20" $1,775.00 SCMI 410 16" $1,570.00 DELTA DJ30 12" / ROBLAND - X31 OR 310 $1,045.00 KNAPP AD410 PROFI T 16" $1,465.00 NORTHFIELD 12" - HD OR MD $1,360.00 NORTHFIELD 16" - HD OR MR $1,780.00 MINIMAX FS35 14" $1,360.00 MINIMAX FS-41 16" $1,570.00 BRIDGEWOOD BW -16J 16" $1,255.00 OLIVER 166 12" $1,655.00 OLIVER 166 16" $1,990.00 OLIVER 166 20" $2,315.00 OLIVER 166 24" $2,780.00 FELDER HAMMER A3-26 10" COMBO $841.00 FELDER HAMMER A3-31 / HAMMER 310 12" COMBO $966.00 FELDER HAMMER A3-41 16" COMBO $1,195.00 FELDER AD-741 16" COMBO $1,405.00 FELDER AD-531 12" COMBO $1,120.00 JET JPT - 310 OR JJP12-12" JOINTER-PLANER $1,150.00-27 -
SHELIX FLOORING CUTTERS LH IS CW -MFU RH IS CCW -MFU HEADS - JOURNAL HEADS SHAPER HEADS - MOULDER HEADS COMBINES THE ADVANTAGES OF: SHEAR & HELIX AND SPIRAL TOOTH ACTION STOCKED AND CUSTOM JOURNAL HEADS FAST DELIVERY - REASONABLE S Woodworkers know that a shear cut is far better than a straight cut. You also know that a stagger cut is much better than just a single straight knife and is a lot easier on your dust collection system. If you just happen to plane a nail or staple, it is not necessary to replace expensive knives the full length of your planer head. Replace 2 or 3 small inexpensive knives and you are ready to go. You might expect to pay a small fortune for a journal head with these features, but here at Byrd Tool Corp we can manufacture a journal head to your specifications for typically a fraction of the cost you might expect. SPIRALLED STAGGER TOOTH to break up chips for dust collection systems and to reduce horsepower requirements SHEAR to give clean cutting action HELIX to assist the chip flow SHELIX What is the Difference? BYRD TOOL HEADS: THEIRS:! True helical cut (slices wood)- - - - - - - - - - - Straight cuts! Thicker 2.5MM knives than most - - - - - - - - -Many 1.5MM thick! More overlap row to row - - - - - - - - - - - - - - -Less effective cutting! Chip clearance between knives - - - - - - - - - Usually little clearance! Radius ground on knives - - - - - - - - - - - - - - Usually straight knives! Extremely quiet cut - - - - - - - - - - - - - - - - - - Quiet cut! Greatly reduced tearout - - - - - - - - - - - - - - - Some reduced tearout! Replace only damaged or dull knives - - - - - -Replace only damaged or dull knives 1-2-3 REPRESENTS 1/16" - 1/ - 1/4" REVEAL FOR ½" WOOD EXTRA TIPS $81.00 PER SET OF 3-26 - -19-
FLOORING CUTTERS LH IS CW -MFU RH IS CCW -MFU INSTALLING AND ALIGNING INSERTS: To properly align profile inserts, the seat m ust be clean as possible to avoid breakage and ensure the best alignment. The insert is placed on the gib pins with the cutting face toward the gib. The insert and gib should be pressed down lightly against the bottom of the pocket and then m oved against the stop screw. Holding the insert in position, tighten the gib screws reasonably tight with a T handle hex key wrench. Visually inspect to m ake sure the insert is in place and there is no void between the insert and the tool body. TIGHTENING KNIVES: A tremendous force can be exerted on knives by tightening the gib screws im properly. All gib screws should be tightened lightly around the head and then all screws should be gradually tightened in sequence. This is necessary to prevent the bore from becoming out of round and seizing on the shaft before you are ready for it. STRAIGHT INSERT HEADS IN STOCK FOR IMMEDIATE SHIPMENT X-L HEADS - 4" DIAMETER X 1-1/4" BORE WITH X-L PINHOLES (S INCLUDE 1 SET OF 2-SIDED TIPS) 1-2-3 REPRESENTS 1/16" - 1/ - 1/4" REVEAL FOR 3/4" WOOD EXTRA TIPS $81.00 PER SET OF 3 CAT. W INGS W IDTH EA. XL400802 2 50MM $180.00 XL400804 4 50MM $220.00 XL401202 2 80MM $250.00 XL401204 4 80MM $315.00 XL401602 2 100MM $280.00 XL401604 4 100MM $380.00 XL402402 2 150MM $420.00 XL402404 4 150MM $560.00 EXTRA ICK KNIVES FOR ABOVE HEADS 50MM - $5.10 100MM - $27.50 80MM - $19.90 150MM - $47.50 WE ALSO MANUFACTURE MANY STYLES AND CONFIGURATIONS OF CUSTOM INSERT TOOLS TO YOUR SPECIFICATIONS. -20- -25-
STOCK DEDICATED PROFILE INSERT TOOLING (Semi-Finished) You Supply the Pattern- We ll put it in. Carbide tips are 2MM thick, C-4 grade These cutter bodies are stocked in semi-finished condition in order to expedite delivery to you. FOR PATTERNS UP TO DEEP DIA. NO. OF W INGS HEAD W IDTH BORE SIZE IN 453032 4-1/2" 2 30MM 3/4" $235.00 IN 453033 4-1/2" 3 30MM 3/4" $259.00 IN 453042 4-1/2" 2 30MM 1" $235.00 IN 453043 4-1/2" 3 30MM 1" $259.00 IN 454032 4-1/2" 2 40MM 3/4" $279.00 IN 454033 4-1/2" 3 40MM 3/4" $299.00 IN 454042 4-1/2" 2 40MM 1" $276.00 IN 454043 4-1/2" 3 40MM 1" $299.00 IN 503052 5" 2 30MM 30MM $249.00 IN 503053 5" 3 30MM 30MM $269.00 IN 503062 5" 2 30MM 1-1/4" $249.00 IN 503063 5" 3 30MM 1-1/4" $269.00 IN 504052 5" 2 40MM 30MM $299.00 IN 504053 5" 3 40MM 30MM $319.00 IN 504062 5" 2 40MM 1-1/4" $299.00 IN 504063 5" 3 40MM 1-1/4" $319.00 FOR PATTERNS UP TO 1/2" DEEP IN 403033 4" 3 30MM 3/4" $249.00 IN 453063 4-1/2" 3 30MM 1-1/4" $259.00 FOR PATTERNS UP TO 3/4" DEEP IN 653063 6-1/2" 3 30MM 1-1/4" $279.00 30MM TIPS FIRST 3 @ $43.00 ADDITIONAL @ $32.00 12 OR MORE QUOTED 40MM TIPS FIRST 3 @ $51.00 ADDITIONAL @ $38.00 12 OR MORE QUOTED OPEN BORE (WHEN POSSIBLE) @ $30.00-24 - FLOORING CUTTERS LH IS CW -MFU 1-2-3 REPRESENTS 1/16" - 1/ - 1/4" REVEAL FOR ½" WOOD EXTRA TIPS $81.00 PER SET OF 3-21 - RH IS CCW -MFU
FLOORING CUTTERS FLOORING CUTTERS LH IS CW -MFU RH IS CCW -MFU LH IS CW -MFU RH IS CCW -MFU 1-2-3 REPRESENTS 1/16" - 1/ - 1/4" REVEAL FOR 3/4" WOOD EXTRA TIPS $81.00 PER SET OF 3 1-2-3 REPRESENTS 1/16" - 1/ - 1/4" REVEAL FOR 3/4" WOOD EXTRA TIPS $81.00 PER SET OF 3-22 - - 23 -