Spare parts list Valid for serial no. 704 -xxx -xxx, 722 -xxx -xxxx, 726 -xxx -xxxx, 842 -xxx -xxxx, 011 -xxx -xxxx Ordering number 0456 840 880 LTR 160 with central connection for TIG welding 0456 840 881 LTR 160 with OKC connection for TIG welding 0456 840 882 LTR 200 with central connection for TIG welding 0456 840 883 LTR 200 with OKC connection for TIG welding Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts. Rights reserved to alter specifications without notice. 0457 305 990-1 -
160 = LTR 160 200 = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C 101 1 1 0468 543 880 Handle Complete 102 1 1 0468 529 001 Rubber mat 103 1 1 0468 278 001 Cover When the cover is replaced, items 104 and 109 must also be replaced 104 10 10 0192 859 006 Locking washer Must be pressed with 50 kg pressure, when fitted 105 23 23 0468 532 001 Screw 106 2 2 0193 392 119 Insulating bushing 108 1-0457 299 880 Control panel Item 109 is included - 1 0457 299 881 Control panel Item 109 is included 109 1 1 0469 402 880 Rubber seal 12 pcs of item 104 included 111 1 1 0193 759 001 Indicating lamp White, 28 V HL01 112 1 1 0193 759 002 Light -emitting diode Yellow V05 113 1 1 0366 296 002 Knob 114 2 2 0441 819 001 Screw 115 1 1 0468 275 001 Grill 116 1 1 0468 519 001 Filter 117 1 1 0366 285 001 Cap For item 220 118a 1 1 0193 307 104 Cable bushing 118b 1 1 0212 602 208 Nut 119 1-0369 761 001 Mains cable 3x2.5mm 2 with plug - 1 468 516 882 Mains cable 4x1.5mm 2 120 4 4 0467 695 001 Rubber foot 121 1 1 0366 295 004 Switch QF01 122 29 3 2 29 3 2 0192 562 103 0192 562 104 0192 562 106 Cage nut low Cage nut high Cage nut M5 M5 M6 123 1-0456 835 001 Front cover For LTR 160 with central connector. Before ser. no. 842-844 -xxxx - 1 0456 873 001 Front cover For LTR 200 with central connector. Before ser. no. 842-844 -xxxx 124 1-0456 835 002 Front cover For LTR 160 with OKC connector Before ser. no. 842-844 -xxxx - 1 0456 873 002 Front cover For LTR 200 with OKC connector Before ser. no. 842-844 -xxxx 124b 1-0456 835 003 Front cover For all LTR 160 from ser. no. 842-844 -xxxx - 1 0456 873 003 Front cover For all LTR 200 from ser. no. 842-844 -xxxx 124c 1 1 0192 230 104 Cover plug For LTR 160/200 with central connector 124d 1 1 0192 230 109 Cover plug For LTR 160/200 with central connector 125 2 2 0147 866 001 Switch SA01, SA03 126 1 1 0147 866 002 Switch SA02 127 1 1 0321 475 882 Knob 128 1 1 0191 870 216 Potentiometer RP03 129 2 2 0191 510 106 Knob 130 2 2 0191 870 228 Potentiometer RP01, RP02 131 1 1 0468 277 001 Rear plate 132 1 1 0468 272 880 Side plate right 133 1 1 0468 273 880 Side plate left 134 1 1 0468 271 880 Base plate - 2 -
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160 = LTR 160 200 = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C 201 1 1 0367 268 001 HF unit From serial no xxx -006 -xxxx Replacing 0367 268 002 202 5 5 0365 534 001 Spacer washer Rubber washer 203 2 2 0193 312 101 Ferrite core 204 1 1 0455 043 880 HF coil TV01 205 2 2 0192 859 006 Locking washer 206 1 1 0468 527 001 Holding plate 207 2 2 0365 584 002 Nail 208 2 2 0468 548 001 Busbar 209 1 1 0190 315 102 Hose To be ordered per metre 0.6 metre as delivered 210 5 5 0320 029 002 Earth contact washer 211 2 2 0192 547 001 Speednut 212 1 1 0456 845 002 Control transformer Replacing 0456 845 001 TC01 Fuse Fuse Fuse Fuse Fuse Fuse 630 ma slow blow 630 ma slow blow 800 ma slow blow 1.25 A slow blow 1.25 A slow blow 315 ma slow blow AP11 FU01 FU02 FU03 FU04 FU05 FU06 213 1 1 0193 045 011 Terminal block Delivered as 12 -pole, to be cut to 4 -pole X02 215 1 1 0193 054 002 Solenoid valve YV01 216 1 1 0193 045 011 Terminal block Delivered as 12 -pole, to be cut to 3 -pole X01 217 1 1 0455 861 880 Holding plate 218 1-0468 545 001 Sign - 1 0468 545 002 Sign 219 1-0486 343 880 Circuit board AP08-1 0486 577 880 Circuit board AP08 220 1 1 Connector, socket 12 -pole, included in item 221 *) XS10 221 1 1 0486 187 883 Circuit board Suppression board complete, item 220 included. Replaces 0486 187 880 AP09 222 2 2 0160 362 881 Welding current connector OKC 50 XS14 223 1 1 0367 258 880 TIG central connector XS11 224 2 2 0466 325 001 Gasket Machines with central connector 3 3 0466 325 001 Gasket Machines with OKC connectors 225 1 1 0538 500 902 Connector, socket Only OKC variant, 2 -pole *) XS12-1 1 0443 693 003 Cap For item 225 226 1 1 0252 103 501 Hose nipple Only OKC variant 227 1 1 0156 867 001 Hose connector Only OKC variant 228 1 1 0156 868 880 Welding current connector Only OKC variant XS13 229 1-0467 809 880 Primary inductor L03 230 1-0468 521 001 Insulation 231 1 1 0367 269 880 Capacitor 0.1 µf 400 V C06 232 1 1 0468 534 881 Capacitor 0.1 µf 400 V C07 233 1 1 0468 534 880 Resistor 3.9 kω 5W R01 *) Note:from ser. no. 842-844 -xxxx item 220 has changed place with item 225-4 -
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160 = LTR 160 200 = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C 301 1 1 0468 542 001 Lid 302 1 1 0468 544 001 Insulation 303 1 - E481 864 880 Circuit board For ser. no. 704 -xxx -xxxx and 726 -xxx -xxxx AP01 1-0481 818 880 Circuit board From ser. no. 842 -xxx -xxxx AP01-1 E481 864 880 Circuit board For ser. no. 722 -xxx -xxxx up to ser. no. 842 901 0271 AP01-1 0481 818 880 Circuit board From ser. no. 842 902 -xxxx AP01-6 6 0455 226 001 Spacer For circuit board AP01 - - 2 1 2 1 0193 260 274 0193 260 272 Connector Connector 14 -pole, twin. For machines with PCB E481 864 880 12 -pole, twin. For machines with PCB E481 864 880 XS01, XS02 XS03-1 1 0193 260 269 Connector 9 -pole, twin. For machines with PCB E481 864 880 XS05-1 1 0193 260 264 Connector 4 -pole, twin. For machines with PCB E481 864 880 XS06 - - 2 1 2 1 0193 260 162 0193 260 160 Connector Connector 14 -pole, for machines with PCB 0481 818 880 12 -pole, for machines with PCB 0481 818 880 XS01, XS02 XS03-1 1 0193 260 157 Connector 9 -pole, for machines with PCB 0481 818 880 XS05-1 1 0193 260 152 Connector 4 -pole, for machines with PCB 0481 818 880 XS06-2 2 0193 260 150 Connector 2 -pole XS07, XS08-1 1 0193 260 151 Connector 3 -pole XS09-1 1 0368 544 003 Connector 12 -pole XS10-3 3 0193 260 001 Connector 2 -pole XS15, XS16, XS18-1 1 0193 669 002 Connector 2 -pole XS17-2 2 0193 590 302 Sleeve For connector XS17-1 1 0193 260 155 Connector 7 -pole XS19-2 2 0193 260 152 Connector 4 -pole XS20, XS21 304 1 1 0468 541 001 Screening box 305 2 2 0457 327 001 Insulation One in the screening box and one under it. (Replaces 0468 302 001) 307 1 1 0468 310 001 Insulation 308 2 2 0468 279 001 Insulation 309 1 1 0468 280 001 Insulation 310 1 1 0468 546 001 Busbar 311 1 1 0468 538 001 Busbar 312 1-0486 554 880 Circuit board Shunt amplifier. From ser. no. 842 -xxx -xxxx AP10-1 0486 554 880 Circuit board Shunt amplifier. From ser. no. 842 902 -xxxx AP10 313 4 4 0366 588 001 Nut 314 1 1 0468 274 001 Holding plate 315 2 2 0468 520 001 Grill 316 4 4 0162 532 001 Bushing 317 4 4 0158 619 001 Bushing 318 2 2 0468 547 882 Capacitor 0.01 mf with cable lugs C08, C09 320 1 1 Busbar Included in items 450 and 550 321 1 1 Busbar Included in items 450 and 550 322-1 Connection bar Included in items 450 and 550 323 1 - Busbar Included in items 450 and 550 324 1 1 Busbar Included in items 450 and 550 325-1 Busbar Included in items 450 and 550 326 1 2 0192 903 506 Capacitor 1000µF C02-6 -
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Valid before serial no. 011 -xxx -xxxx 160 = LTR 160 200 = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C 401 1 1 0467 801 001 Fan 24 VDC EV01 402 1 - Circuit board Transistor board, positive pole Included in item 452 AP02-1 Circuit board Transistor board, positive pole Included in item 453 AP02 403 1 1 0192 883 150 Capacitor 0.1 µf 1000 VDC C01 404 1 2 0193 316 208 Rectifier bridge V01, V02 405 1 1 0467 800 001 Insulation 408 2 2 0467 797 001 Guide 409 2 2 0467 793 180 Heat sink 410 1 - Circuit board - 1 Circuit board Transistor board, negative pole Included in item 452 Transistor board, negative pole Included in item 453 411 15 19 Spring Included in items 452 and 453 412 1 1 0468 016 880 Inductor Secondary L01 AP03 AP03 421 1-0468 961 880 Shunt 137 mv at 160 A RS01-1 0456 875 880 Shunt 137 mv at 200 A RS01 422 1 1 0192 883 150 Capacitor 0.1µF 1000 VDC C04 423 2 2 0212 913 108 Spacer M8; LTR 160: from ser.no. 842 -xxx -xxxx LTR 200: from ser. no. 842 902 -xxxx 424 1 1 0468 211 001 Busbar 425 1-0320 655 009 Thermal cutout Opens at 130 C, closes at 100 C ST01 Included in item 426-1 0320 655 010 Thermal cutout Opens at 150 C, closes at 130 C ST01 Included in item 426 426 1-0467 792 880 Transformer coil Includes item 425 TC02-1 0467 806 880 Transformer coil Includes item 425 TC02 1 1 0466 602 001 Conductor To be ordered per metre 0.6m/transformer 020 427 1 1 0467 799 001 Clip 428 4 4 0193 312 101 0365 652 002 0191 124 021 Ferrite core Tape Glue For air gap For ferrite core 429 1 1 0193 669 002 Connector 2 -pole XS17 0193 590 302 Sleeve 2 per connector 430 1 - Rectifier unit Complete, replaced by item 530-1 Rectifier unit Complete, replaced by item 530 431 1 1 0457 292 001 Heat sink Replacing 0455 648 001 432 1 2 0193 948 001 Diode module V03, V04 433 1 1 0455 650 002 Busbar 434 1 1 0455 650 001 Busbar 435 2 2 0467 648 883 Capacitor Complete with cable lugs C10 436-2 Busbar SPARE PARTS SETS Item Ordering no. Denomination Notes 450 0468 881 880 Busbars, primary Contains items 320-325 452 0468 881 882 Transistor boards LTR 160 Contains items 402, 410 and 15 springs (item 411) 453 0468 881 883 Transistor boards LTR 200 Contains items 402, 410 and 19 springs (item 411) 454 0192 058 106 Contact oil To be used when mounting item 452, 453 and 432-8 -
Valid before serial no. 011 -xxx -xxxx - 9 -
Valid for serial no. 011 -xxx -xxxx 160 = LTR 160 200 = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C 501 1 1 0467 801 001 Fan 24 VDC EV01 502 1 - Circuit board Transistor board, positive pole. AP02 Included in item 553-1 Circuit board Transistor board, positive pole. AP02 Included in item 554 503 1 1 0192 883 150 Capacitor 0.1 µf 1000 VDC C01 504 1 2 0193 316 208 Rectifier bridge V01, V02 505 1 1 0467 800 001 Insulation 508 2 2 0467 797 001 Guide 509 2 2 0467 793 180 Heat sink 510 1 - Circuit board Transistor board, negative pole Included in item 553-1 Circuit board Transistor board, negative pole Included in item 554 511 15 19 Spring Included in item 553 and 554 AP03 AP03 512 1 1 0468 016 880 Inductor Secondary L01 521 1-0468 961 880 Shunt 137 mv at 160 A RS01-1 0456 875 880 Shunt 137 mv at 200 A RS01 522 1 1 0192 883 150 Capacitor 0.1µF 1000 VDC C04 523 2 2 0212 913 108 Spacer M8 524 1 1 0468 211 001 Busbar 525 1-0320 655 009 Thermal cutout Opens at 130 C, closes at 100 C Included in item 526-1 0320 655 010 Thermal cutout Opens at 150 C, closes at 130 C Included in item 526 ST01 ST01 526 1-0467 792 880 Transformer coil Includes item 525 TC02-1 0467 806 880 Transformer coil Includes item 525 TC02-1 1 0466 602 001 Conductor To be ordered per metre 0.6m/transformer 020 527 1 1 0467 799 001 Clip 528 4 4 0193 312 101 0365 652 002 0191 124 021 Ferrite core Tape Glue For air gap Loctite 649, for ferrite core 529 1 1 0193 669 002 Connector 2 -pole XS17 0193 590 302 Sleeve 2 per connector 530 1-0455 646 880 Rectifier unit Complete, includes items 531-535 and 537-1 0455 646 882 Rectifier unit Complete, includes items 531, 532 and 535-538 531 1 1 0457 292 001 Heat sink 532 1 2 0193 948 001 Diode module V03, V04 533 1-0455 650 002 Busbar 534 1-0455 650 001 Busbar 535 2 2 0455 569 002 Ferrite ring core L04, L05 537 2 2 0040 953 612 Cable strip Heat resistant 538-2 0455 650 003 Busbar SPARE PARTS SETS Item Ordering no. Denomination Notes 550 0468 881 880 Busbars, primary Contains items 320-325 553 0468 881 882 Transistor boards, LTR 140 Contains items 502, 510 and 15 springs (item 511) 554 0468 881 883 Transistor boards, LTR 200 Contains items 502, 510 and 19 springs (item 511) 555 0192 058 106 Contact oil To be used when mounting item 553, 554 and 532-10 -
Valid for serial no. 011 -xxx -xxxx - 11 -
Accessories Trolleyfor5lgascylinder... 0468 530 880 Trolley for 10-50 l gas cylinder 0456 804 880 Protective handle for connections..... 0458 311 001 bt07t003 cltr0sa1-12 -
Tophandle... 0468 305 880 bt07t004 For LTR 200 & LTR 255 CoolingunitOCF2L... 0457 216 880 For LTR 160 CoolingunitOCF2A... 0457 216 883 Remote control MMA 1 (10 m cable). MMA and TIG: current 0349 501 024 Remote control unit AT1... MMA and TIG: current 0459 491 896 Remote control unit AT1 CF... MMA and TIG: rough and fine setting of current. 0459 491 897 cltr0sa1-13 -
Remote cable 12 pole - 8 pole 5m... 10m... 15m... 25m... 0459 552 880 0459 552 881 0459 552 882 0459 552 883 Foot control FS002, includingcable... 0349 090 886 LTR 255: Return cable, 35 mm 2 (state the length when ordering)... 0262 613 602 LTR 160 & LTR 200: Return cable, 25 mm 2 (state the length when ordering)... 0262 613 601 Return current clip... 0367 558 880 Welding current cable and return current cable, complete for MMA welding: LTR 255 LTR 160 & 200 Welding current cable, 5 metre 0468 539 882 0468 539 880 Return current cable, 5 metre 0468 539 883 0468 539 881 Information on TIG torches can be found in separate brochures. cltr0sa1-14 -