Test Report Security Window Grille ASSA ABLOY Australia Test Report Number: 2008103/3 PAM Number: 3930 Manufactured By: Clearshield Australia Date of Submission: 16/09/08 Tested By: A Sterrenberg Date: 17/09/08 Certified By: A Sterrenberg Date: 17/09/08 Witnessed By: J Lee Date: 17/09/08 Details of Test Window Type and Class: Type 3, Class D. Make or Model: Sample Number: Frame Size: Framing Material: Clearshield cyclone exit screen with joiner. CS003 1500mm x 1000mm Pinus radiata 75mm x 75mm Constructional Description of Test Security Window Grille: Hinged exit screen containing perforated stainless steel mesh infill and a full length concealed latching bar on the locking Side. Details of Test Window Infill Type and Fabrication Method: Manufacturer s Name / Perforated stainless steel sheet. Metaltech Corp. Type 1 Mesh Infill (if applicable) N/A 1) Number of Intersected Strands in a 150mm Circle: 2) Breaking Force in Shear of One Strand (min 3kN): Multiplication of Above Points 1 and 2 (min 30kN): Type 3 Mesh Infill (if applicable) Material Type and Grade: Mass per m 2 (kg): Knife Shear Test: 304 Stainless steel 0.8mm Thick See attached report Test No. AZT0005.08.xls (Above details supplied by customer not by testing authority) Page 1 of 8
Dynamic Impact Test AS 5039/50412003 Test Report Security Window Grille Test Rig # S003. Measurement Before Impact Test at Impact Point (datum reading): 9mm Test Deflection from datum (mm) Remarks Pass Fail Impact One: 28 Deformation of grille. No gaps. Impact Two: 31 No gaps. Impact Three: 40 No gaps. Impact Four: 40 No gaps. Impact Five: 41 No gaps. 150mm Diameter Probe test using R.M.F: Infill Type Probe test: No gap between sash frame and window frame. Type 3 infill, No gaps between infill and frame. Jemmy Tests AS 5039/50412003 Location Remarks Pass Fail Centre Locking Point: Bottom Locking Point: Top Locking Point: Centre Hinge: Bottom Hinge Top Hinge: No access could be gained to perform Jemmy tests. Infill Pull Tests AS 5039/50412003 Location A 450mm Maximum B 150mm Maximum C 100x100mm Maximum D E Pass Fail Centre Grille (1.5kN): Horizontal, Locking Point (2.0kN) (Class B,C+D only): Top Corner, Lock Side (1.5kN @ 18 ): Type 3 Infill No gaps arose to allow for pull tests. Bottom Corner, Lock Side (1.5kN): Bottom NonLocking Corner (1.5kN @ 45 + 18 ): (Sliding grille only) A Maximum size of any gap between grille and grill frame or grille frame and door frame under load (dynamic). B Maximum size of any gap between grille and grill frame or grille frame and door frame after load (static). C The size of any gap caused by the infill breaking away from the security grille framing. D Whether the grille remained in a fixed position. E Whether the locking device maintained the door in a locked position. Page 2 of 8
Force Probe Test (type 2 infill material only) N/A 150mm Spherical Probe Test (1.5kN): Remarks: Pass Fail Overall Test Remarks: Pass Hinged screen fully functional after impacts. No access could be gained to perform Jemmy tests Pass Type 3 Infill No gaps arose to allow for pull tests Pass This signature indicates that testing has been conducted in accordance to the current AS 50392003, and test results reflect the test findings. Authorised Signature.. Print Name... Date (Refer QP4.1.2.2.1 Position Requirements Procedure ) Page 3 of 8
Identification Details for Security Window Grille Submitted for Type Testing in Accordance to AS 5039/50412003 (Informative) General Model Number / Name: Sample Number: Manufactured By: Clearshield Cyclone Exit Screen With Joiner Bar CS003 Clearshield Australia This information to be clearly marked on test window. Date of Submission: 10/9/2008 Description: Hinged exit screen containing perforated stainless steel mesh infill and a full length concealed latching bar on the locking side. DRAWINGS: COMPLETE ATTACHED SHEETS (Figure 1) (To show additional specific details of door construction such as internal stiffening, hinging, etc., attach further sheets as necessary) Framing Section Aluminium Manufacturer s Name: Selaco Aluminium Section Number: Attached Dimensional Drawing Number: Material Type and Grade: 6063T5 15183, 15178,15184,15185 & 15186 Issue: Refer attached drawings Refer attached drawings Powder Coated Mass per Metre Length (kg): 1.023 Mounting Frame Material: Pinus radiata 75mm x 75mm Corner Stake Solid Aluminium Manufacturer s Name: Selaco Aluminium Section Number: G816 Attached Dimensional Drawing Number: Issue: Material Type and Grade: 6063T5 Fastener Details: Mill (If a corner stake is not used, describe the method of joining the frames) Rivets 410 Material Alum St.Steel X Monel Steel OTHER Stainless steel Length and Diameter: 410 Page 4 of 8
Mid Rail (If applicable) APPLICABLE Clearshield Ultra Strength Joiner Manufacturer s Name: Selaco Aluminium Section Number: Attached Dimensional Drawing Number: 15974 Issue: C Material Type and Grade: 6063T5 Mass per Meter Length (kg): 0.792 Powder Coated Frame: Weld Screw Rivet Other X Means of Securing to Infill: Weld Screw Rivet Other X (Other Refer to attached Clearshield 2008103 Photograph 1, CS002 Assembly method) Weld Details: N/A Type of Weld and Pattern: Fastener Details: N/A Rivett Material Alum St.Steel X Monel Steel OTHER Length and Diameter: 410 Two Rivets as per the attached Photograph Locks (If applicable) (Description of mechanism including cylinder) Continuous Aluminium Locking Extrusion along opening side of screen only Manufacturer s Name: Lock Extrusion 15185 Construction Material Body: 6063T5 Striker: NA Number of Locking Points: Handle (furniture) Identification: One Lock Extrusion Means of Mounting: Interengagement with extrusions 15184 Mounting Location: Indicate on figure 1. Page 5 of 8
Infill Type and Fabrication Method: Perforated Manufacturer s Name: MetalTech Corp Attached Dimensional Drawing Number: Issue: Material Type and Grade: 304 Diameter of Type 3 Infill: 2B THICKNESS=.8mm HOLE SIZE= 2.0mm UnCoated SPACING=3.1mm centres PITCH=60degrees staggered Means of Securing: Weld Screw Rivet Other X Weld Details: N/A Type of Weld and Pattern: Fastener Details: N/A (If means of securing is OTHER, submit full details on a separate sheet) Material Alum St.Steel Monel Steel OTHER Length and Diameter: Indicate on figure 2 Hinges (If applicable) Integral Hinge design in extrusions Number Fitted: One Manufacturer s Name: Selaco Aluminium Attached Dimensional Drawing Number: 15338 &15178 Issue: F, B Material Type and Grade Leaves: 6063 T5 Pin: N/A 40405S09, AlCS002 Powder coated Means of Securing: Weld Screw Rivet Other (If means of securing is OTHER, submit full details on a separate sheet) Weld Details: N/A Type of Weld and Pattern: Fastener Details: N/A Material Alum St.Steel Monel Steel OTHER Length and Diameter: (indicate on figure 1) Page 6 of 8
Track or Build Outs (If applicable)n/a Manufacturer s Name: Attached Dimensional Drawing Number: Issue: Material Type and Grade: Fastener Details: Material Alum St.Steel Monel Steel OTHER Length and Diameter: (indicate on figure 1) Interlock (If applicable)n/a Manufacturer s Name: Attached Dimensional Drawing Number: Issue: Material Type and Grade: Fastener Details: Material Alum St.Steel Monel Steel OTHER Length and Diameter: (indicate on figure 1) Rollers (If applicable)n/a Manufacturer s Name: Attached Dimensional Drawing Number: Issue: (indicate on figure 1) Page 7 of 8
Manufactured By: Sample Number: Clearshield Australia CS003 Location of Fixing Points, Locking Points, Hinges and MidRail. All Dimensions in Millimetres. 1500 Hinge Mid rail Page 8 of 8