VERMONT PROCEDURES Step 1: Unpack carton. Tools Required: Knife or scissors; hammer; Philips or Robertson screwdriver Castings Box #5 Box #4 Box #1 Box #3 Box #2 Use the knife or scissors to cut the strapping on the package, then lift off the cardboard cap. Remove the cardboard sleeve by lifting it straight over top of the barbecue. Remove and unpack the enclosed parts boxes. Carefully remove any protective covering from stainless steel parts. CAUTION: Some exposed edges may be sharp. Page 1 50001515 12/02 Rev.0 En
Step 2: Position main grill head. Required: Main Grill Unit. Carefully lay the main grill unit on its back, using the flattened carton cap as a protective surface. This operation is best performed by two (2) people. Use of gloves is recommended. Ensure the front lid does not fall open while moving the unit. Allow the lid to rest partially open once the unit is on its back (Fig. 2). Fig. 2 Step 3: Assemble legs to bottom panel. Required: (4) legs; the Bottom Panel; (8) 1 /4-20 x 1 1 /2 bolts Assemble the four (4) legs to the bottom panel as shown, with two (2) bolts each. Tighten fully (Fig. 3). Fig. 3 Page 2
Step 4: Assemble Legs to Grill Unit. Required: (8) 1 /4-20 x 1 1 /2 bolts Position the leg assembly into the base unit until the two round bolt holes align with the thread inserts in the legs, as shown. Ensure the tank hole (on LP models) is at the right hand end of the grill. Assemble with two (2) bolts per leg, leaving the bolts loose by 3 or 4 threads. See Fig. 4. Fig. 4 Caster Step 5: Assemble casters. Required: (4) Casters Locking Tab on each caster to be in "down" position. Push a caster into the bottom of each leg as far as possible. Ensure the casters are locked; i.e., the locking tabs are in the down position, as shown. Carefully stand the grill upright while securing the front lid from falling closed. Again, two people are recommended for performing this. Fig. 5 Page 3
Step 6: Install Front Panel. Required: the Front Panel; (4) Plastic Push-pins Position the Front Panel between the front grill legs, aligning the two (2) holes in the side flanges of the panel with those in the legs. Push a pin into each hole as far as possible, It may be necessary to lightly tap the pins. See Fig. 6. (Push-pin) Fig. 6. (Back view of grill) Step 7: Install Grease Cup, Cup Holder and Pan. Required: Grease pan, grease cup and grease cup holder Fig. 7a Assemble the cup holder into grease pan opening by squeezing the ends in slightly, then releasing. Place a grease cup into the holder, as shown in Fig. 7a. Position the grease pan into the back side of the grill just below the back panel with the grease cup at the right end on the two (2) support rails. Push the pan in squarely until it settles into the recesses of the supports (Fig. 7b). Fig. 7b Page 4
Step 8: Assemble side shelf brackets. Required: (2) right shelf brackets, (2) left shelf brackets, (4) spring clips Fig. 8a Push a spring clip over the underside end hole in each bracket, as shown (Figs. 8a and 8b). Attach a right and a left bracket over the leg attachment bolts, then push the brackets down fully (Fig. 8c). Tighten the four (4) bolts fully (Fig. 8d). Repeat on the other side. Fig. 8b Fig. 8c Fig. 8d Tab Slot View Rotated 90 O Fig. 9a Step 9: Assemble side shelves. Required: (2) side shelves, (4) #10-24 x 1 /2 bolts Assemble the side shelves to the brackets by positioning them halfway over the brackets, then sliding them towards the grill while pushing down firmly on the front edge. The slots at the front edge of the shelves should align with the tabs at the back of the shelf supports (Fig. 9a). Tap the shelf lightly, if necessary, to fully engage the slot and tab. Once aligned, fasten with a bolt through the spring clips (Fig. 9b). Fig. 9b Page 5
Step 10: Install Internal Components. Required: (3) sear plates, (2) cooking grates, warming rack Refer to Fig. 10. Place the sear plates into the base unit ensuring that edges with the finger holes face the grill front, and the side edges face down. Position the cooking grates into the base similarly; these may be turned over to provide a flat surface for delicate foods. Set the warming rack into the two supports in the ends of the rear lid. Sear Plates Cooking Grates Fig. 10 Warming Rack Finger Hole Step 11: Install the LP cylinder (LP models only). Required: LP gas cylinder (not supplied) NOTE: Before lighting the grill, refer to the owner s manual for proper cylinder specifications, filling requirements, regulator attachment and leak testing procedures. Fig. 11 Page 6
21 15 20 17 14 26 27 6 31 28 32 5 22 23 8 7 16 24 25 29 9 11a, b 10 3 13a 12 1 2 4 30 19 18 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. CF9030 Page 7
CF9030 (Items marked * are not shown in the parts illustration) Ref. Description Qty. CF9030 1. Panel Bottom H3 Assem 1 50001310 2. Leg H3 - Final Assem 4 50001317 3. Front Panel H3-Blue 1 50001295 4. Caster 4 50000090 5. Base Assem H3 1 50001462 6. Lid Assem - Rear Blk H3 1 50001279 7. Flash Tube - H3 1 50001300 8. Support Grease Pan 2 50001302 9. Gasket Burner HBQ 3 50000892 10. Burner Main Assem HBQ 3 50000835 11a. Valve Assem - H3 Nat 1 50001439 11b. Valve Assem - H3 LP 1 50001438 12. Console Assem H3-9030 1 50001440 13a. Regulator H3 1 50001308 13b. 12 Nat Gas Hose 1 50000198 14. Hardware - Lid Set 1 50000355 15. Lid Assem - Front H3 Blue 1 50001430 16. Grease Pan H3 1 50001301 17. Cook Grates - H3 Enamel 2 50001314 18. Bezel 3 50001327 19. Knob - H3 3 50001455 20. Plate Heat - Enamel 3 50000877 21. Warming Rack - H3 Enamel 1 50001311 22. Grease Cup 1 50000126 23. Grease Cup Holder - H3 1 50001319 24. Electrode - Main Short 1 50000071 25. Electrode - Main Long 2 50000072 26. Lid Bumpers 4 50000177 27. Support Shelf L Black - H/VC 2 50001418 28. Support Shelf R Black - H/VC 2 50001419 29. Front Lip - H3 1 50001482 30. Ignitor - 3 Term & Knob 1 50000358 31. Shelf Side H/VC 2 50001509 32. Hardware Bag - H3 1 50001390 Page 8