moulding your world since 1978 05-07-2018 1
Facilities Founded in 1978 Nr. Employees: 65 / Turnover: 5M / Production area: 2.500m2 + 2000m2 (new buildings) Products: medium sized injection moulds Production location: Marinha Grande, Portugal (1 hour from Lisbon airport) Target Industries: Automotive 74% Housewares 8% Electrical 7% Packaging 5% Others 6% Export Rate: 81% to over 15 countries / Over 80 moulds per year 05-07-2018 2
Organization Private joint-stock company with the following shareholders: - 90% Ferraz&Pego SGPS, S.A. - 5% Telmo Ferraz - 5% Alberto Pego 05-07-2018 3
CAD/CAM Department Simulation Analysis (Filling, Cooling and Warpage) Improved Special Cooling Solutions (Sintering inserts) 05-07-2018 4
CNC High Speed Milling 3 & 5 axes machines Special High Frequency Head for fine machinings 05-07-2018 5
Integrated CNC/EDM cell 5-axis High Speed Milling for graphite electrodes: 42.000rpm Robotised system with stock capacity up to 196 electrodes and 4 pallets 05-07-2018 6
EDM Die-Sink EDM, Wire-cut EDM and Microdrilling 05-07-2018 7
Grinding CNC and conventional Grinding Machines with Optidress systems 05-07-2018 8
Drilling & Dimensional Control 05-07-2018 9
Assembly - Spotting press Moulds Size Internal Capacity: Minimum: 200x200x250mm / 75kg Maximum: 1200x1000x900mm / 8000kg 05-07-2018 10
Examples of Moulds Complex Kinematics - Intermediate plate on injection side for hydraulical cylinders - 2 cavities mould with interchangeable inserts on the injection machine, in order to produce 4 different versions. - Movements: --> 3 (x2) hydraulical slides --> 10 (x2) mechanical slides --> 18 (x2) jiggle bars 05-07-2018 11
Examples of Moulds Complex Kinematics 05-07-2018 12
Examples of Moulds Complex Kinematics With double inner hydraulic movement on cavity side 05-07-2018 13
Examples of Moulds Multicavities 24 cavities 05-07-2018 14
Examples of Moulds Multicavities with unscrewing system 16 cavities 05-07-2018 15
Examples of Moulds Multicavities 16 cavities 05-07-2018 16
3K Rotative Moulds with core back system Examples of Moulds 05-07-2018 17
Examples of Moulds 2K 3-Stages Moulds with Lift & Turn System 1st-Stage Injection of 1st material 2nd-Stage Injection of 2nd material 3rd-Stage Ejection of the plastic parts Interchangeable cores and cavities to produce 4 different versions. 05-07-2018 18
Examples of Moulds 2K Transfer Moulds With 2 interchangeable versions and a special rotative movement: 05-07-2018 19
Examples of Moulds Double Rotative Movements 05-07-2018 20
Examples of Moulds 2K Rotative Moulds 05-07-2018 21
Examples of Moulds 2K Rotative Axis Moulds (Index Plate) 05-07-2018 22
Examples of Moulds 2K Micro-Injection mould 05-07-2018 23
Examples of Moulds Collapsible Cores and Unscrewing System 05-07-2018 24
Examples of Moulds Collapsible Cores System 05-07-2018 25
Examples of Moulds IMF (In-Mould Film) Moulds 05-07-2018 26
Crowning (Distortion Compensation) Mould for MUCELL Examples of Moulds 05-07-2018 27
Examples of Moulds Gas Injection Moulds 05-07-2018 28
Examples of Moulds High polish Moulds 05-07-2018 29
Examples of Moulds Threads Unscrewing 05-07-2018 30
Examples of Moulds Special Curved Movements 05-07-2018 31
Examples of Moulds Metallic inserts Moulds 90º rotative movement 05-07-2018 32
Parts for Automotive 05-07-2018 33
Parts for Automotive Net Overmoulding 05-07-2018 34
Lighting Parts 05-07-2018 35
Parts for Electrical 05-07-2018 36
Moulds for Houseware Stack-Moulds 05-07-2018 37
Parts for Houseware 05-07-2018 38
Parts for Houseware 05-07-2018 39
Moulds for Packaging 05-07-2018 40
Parts for Packaging 05-07-2018 41
Parts for Medical 05-07-2018 42
Equipment List CNC Vertical Machining Center 1 Ops-Ingersoll Speed Hawk 550 5 axes 42.000 rpm Vertical Machining Center 1 DMG Mori DMU 80P Duo Block 5 axes 24.000 rpm Vertical Machining Center 1 Mikron HPM 1150 5 axes 24.000 rpm Vertical Machining Centre 2 Mori Seiki NV500 20.000 rpm Vertical Machining Centre 1 Mori Seiki SVD403 20.000 rpm Vertical Machining Centre 1 Mori Seiki SV 500B/40 20.000 rpm Vertical Machining Centre 1 Eumach LBM1500 18.000 rpm Vertical Machining Centre 1 Mikron VCE 1600 PRO 10.000 rpm Micro-Drilling 1 Agie Charmilles Drill 20 Milling Machine 1 Eumach MC 500 Milling Machines 1 Anayak EDM Machine with handling 1 Ops-Ingersoll Gantry Eagle 800 + MultiChange Light EDM Machine 1 Agie Charmilles FO 550 SP EDM Machine 1 Agie Advance EDM Machine 1 Charmilles Roboform 200 EDM Machine 1 Ona Basic 360 Wire Cut EDM Machine 1 Agie Charmilles Cut 30P Wire Cut EDM Machine 1 Charmilles Robofil 290 Surface Grinder 1 Jones & Shipman Techmaster 634 Easy Turning Lathe 1 Harrison Alpha Plus 460 S Drilling Centre 1 HETO 1000 Compact CAD CAM 11 workstations with several softwares: Cimatron (Design and Milling), TopSolid, PowerMill, Progecad, PowerShape, Fikus and LeMoine. Simulation Software: CADMOULD CONVENTIONAL Milling Machines 1 Bridgeport Milling Machines 1 Deckel Surface Grinder 1 Lipemec P400 Surface Grinder 1 Mater 15-8 Surface Grinder 1 Jones Shipman 540H Surface Grinder 1 Aba Surface Grinders 3 Monoprecis Drilling Machine 1 Foradia Fitting Press 1 Millutensil Mil123 QUALITY CONTROL 3D Co-ordinate Measuring Machine 1 DEA Mistral 100705 Hardness Meter 1 Emcotest Profile Projector 1 Mitutoyo PH-350-H Digital Profile Projector 1 TESA V300GL 05-07-2018 43
ISO 9001:2008 Quality Certification First Portuguese Mouldmaker to receive this accreditation back to 1993. 05-07-2018 44
2017 - New Injection Plant Pictures of old building and project of two new buildings for assembling and injection (red area). 05-07-2018 45
2017 - New Injection Plant New building 05-07-2018 46
2017 - New Injection Plant New buildings for assembling and injection áreas with two brand-new Engel injection machines (300T and 500T 2K. 05-07-2018 47
Business Associations PLANIMOLDE is one of the founding members of several Business and Technical Associations related to the Portuguese mouldmaking industry: - CEFAMOL Portuguese Association for the Mould Industry - CENTIMFE - Technological Center for the Mouldmaking, Special Tooling and Plastic Industries - POOL-NET Engineering & Tooling Cluster 05-07-2018 48
Social Responsibility As part of its company philosophy, PLANIMOLDE takes very seriously its social responsibility, working in close partnership with several educational entities for technical projects and receiving every year several students for professional internships: - Polytechnic Institute of Leiria (IPL) - Minho University - Technical University of Lisbon (IST) 05-07-2018 49
Social Responsibility We receive also every year studants for professional intership from various Secondary Schools with specific vocational courses for the moulds industry: - CENFIM - EPAMG - Escola Secundária Calazans Duarte 05-07-2018 50
Social Responsibility Because we need to plant the seeds early in life to collect the fruits of our work in the future, PLANIMOLDE is also patron of a nearby kindergarten, providing school material for the children: Jardim de Infância da Pedrulheira 05-07-2018 51
Location World Europe Portugal Leiria Marinha Grande Local interests: São Pedro de Moel Batalha Leiria Nazaré Fátima 05-07-2018 52
If accumulated experience is our identity, And our humility, the proof of our intelligence, Innovation is for us a constant disquietude. Telmo Ferraz General Director www.planimolde.pt 05-07-2018 53 Rua Lamarão da Embra, Pedrulheira 2430-119 Marinha Grande PORTUGAL Tel.: +351 244 574 850