Series 7 731e 731 732 733 734 735 736 basysprint Inc. 301 Kelly Dr., Suite 7 Peachtree City, Ga 30269, USA Tel. +1-7 70-4 87-26 67 Fax +1-7 70-4 87-26 70 info.usa@basysprint.com basysprint GmbH Gülzer Straße 15 19258 Boizenburg, Germany Tel. +49-38847-99-0 Fax +49-38847-99-191 info@basysprint.de www.basysprint.com www.punchinternational.com Basys Repro & Print Inc. 216 St. David Street, Lindsay Ontario, Canada K9V 4Z4 Tel. +1-705-878-9281 Fax +1-705-878-7029 info.ca@basysprint.com 100000248 0904 Certified to DIN EN ISO 9001 basysprint GmbH. Subject to change without prior notice. CTcP and are registered trademarks of basysprint GmbH. All product names are trade names or registered trademarks of the respective companies. CIP4 and the CIP4 logo are trademarks of the CIP4 Organization.
Just right for the best printing plates in the world Are you still using a conventional process? Perfect! Because that means you are ideally equipped for a cost-effective and above all problem-free move into the world of Computer-To-conventional-Plate. The s from basysprint, namely, expose your trusted and proven conventional printing plates. And that is more than just innovative, because there is no better printing plate you could use. After all, you rightly expect the best: a durable, inexpensive and perfectly exposed plate properties which are regularly confirmed by independent institutes. Your individually preferred plate, too, can be exposed with the s from basysprint, thanks to their use of the UV technology. Combine your know-how regarding plate properties, chemistry and process stability with that of basysprint when it comes to exposure. The outstandingly simple handling of the platesetters, along with their top-class processing quality, is praised and appreciated by users all over the world. The s of Series 7 have been designed for the 3b format and can be used equally in the commercial, packaging and book-printing sectors. They expose all plate formats up to a maximum 940 x 1150 mm (37" x 45"). basysprint Series 7 Research, development, manufacture: All under one roof Many years of research experience, comprehensive technology investments and several hundred equipment installations have earned basysprint an unbeatable know-how lead in the digital processing of conventional printing plates. All production phases for our s are united under one roof, from design conception to final acceptance. And what is more, the s undergo continuous, practice-oriented further development in cooperation with leading print companies. You can always look forward to equipment tuned to your individual needs from basysprint, as it is one of our most important company principles to place the satisfaction of our customers at the focus of all efforts. basysprint made in Germany!
10 benefits of CTcP 1 2 3 4 5 6 7 8 9 10 Low cost of consumables Universal availability of conventional printing plates Manufacturer-independent choice of printing plates Maximum productivity Ultimate reproduction quality Straightforward workflow integration Practice-proven systems and printing plates Work under daylight conditions Work on a flatbed Imaging of most UV materials 203 % 197 % 196 % 100 % Conventional printing plate Photopolymer CTP plate Thermal CTP plate Silver halide CTP plate Typical cost comparison of exposure systems using different plate technologies The costs reflect the factors printing plate, processor, chemistry, light source and disposal. Conventional printing plate = 100 % Minimum format And any format in-between are possible Maximum format Plate variety for greater independence Halftone proofs on UV materials The cuts the cost of CTP Work under daylight conditions Flexibility of a flatbed system The s operate in the wavelength range 360-450 nm. You can thus choose from practically the whole range of conventional offset printing plates. A further advantage: Conventional printing plates are in most cases immediately available. Negative-process plates are imaged especially quickly by the s, as only the printing elements of the plate surface need to be exposed. 50 printing plates from 15 manufacturers have already been tested on the s, and this list is growing constantly. We would be pleased to provide information as to whether your preferred plate type has been tested successfully, and if so, which exposure times were achieved. Thanks to its use of UV light, the UV- Setter is able to expose a variety of halftone proofing materials. As the printing plate and the halftone proof are produced from the same file, furthermore, production reliability is enhanced in the downstream digital workflow. CTP is acclaimed for the fact that it eliminates numerous work stages film exposure, make-up and platemaking and thus the associated costs. With a laser-based process, however, the general financial benefits are quickly lost to the higher material costs (printing plate, chemicals and disposal). With CTcP, this problem is overcome: You continue to use your inexpensive conventional plates and your existing processor. Disposal costs will thus also remain low in the future. And as a backup, you can even keep your existing imagesetter and plate frame. After all, they process absolutely identical plates. The general operating costs for the UV- Setter, moreover, are exceptionally favorable. All UV materials (printing plates and proof materials) can be processed under daylight conditions. This eliminates the need for dedicated processing facilities, such as a darkroom or specially darkened working areas with yellow illumination, as required by violet CTP systems, for example. The flatbed system of the Series 7 permits exposure of a wide variety of plate sizes, from small format up a maximum 940 x 1150 mm (37" x 45"). When using smaller formats, e.g. DIN A3, it is naturally also possible to process several plates simultaneously. A further advantage of the flatbed is the facility to replace the mounting strips, so as to be able to use different register systems. Upon request, the flatbed can also be fitted with register pins or 3-pin plate alignment. Unrivalled cost efficiency: basysprint Series 7
Sharp as a knife, pixel for pixel Digital Screen Imaging (DSI) from basysprint To directly expose data, basysprint has extremely accurate positioning system quality and excellent printing, even in developed the Digital Screen Imaging puts the images together with a tole- high production runs. (DSI) process, based on Digital Light rance of ± 2 µm (microns). Laser technology creates round pixels Processing (DLP ) from Texas Instruments Inc. UV lamp Condenser DMD The core of the process is a micromirror chip (Digital Micromirror Device, DMD ). cover the plate. The achieves There are approx. 1.3 million single, hitting the mirror surface during imaging Because of the round laser spots, substantially more pixels are needed to Reflector Lens digitally controllable micromirrors on the approx. 2 cm² surface area. The light that, for technical reasons, overlap. high imaging quality even at low resolutions, leading to shorter RIP times and less quantities of data. Mirror 1 Mirror 2 is either projected onto the plate surface Exposure area through the lens or reflected away, resulting in a screen image on the plate. Picture segments are projected by the micromirrors during the exposure process. The composite picture is then formed from the picture segments in a series of quick exposure steps. The The heart of every basysprint : the micromirror chip from Texas Instruments. The pixels created are square, and depending on the resolution, 17 to 28 µm in size. The extremely sharp edges ensure high imaging quality. The clear transition from exposed to unexposed surfaces of the conventional offset plate provides high reproduction The individual mirrors can be seen under the tip of a pin. On the printing plate, each pixel has very sharp edges, ensuring high image print quality.
Ensuring an optimum workflow Typical existing workflow Data CIP3/PPF RIP: basysprint Navigator The Navigator RIP system, developed by basysprint Daten on the basis of Harlequin Scriptworks, is known as one of the fastest RIPs on the market. It runs on both Windows and Macintosh platforms. Thanks to the integrated super-cell technology, the desired gray levels (max. 4096) are achieved even at low resolutions in conjunction with high screen rulings. The RIP supports, among others, Post- Script levels 1-3, JPEG, DCS-2, E, TIFF-6, PDF and optionally TIFF/IT-P. Daten Auto and AutoCIP The two software modules Daten Auto and AutoCIP round off the workflow configuration. Auto enables form proof output without a separate RIP process for the proofer. AutoCIP is used to generate CIP3 data in PPF format. The standardized PPF files can then be sent to the control system of the printing press, where they serve for internal presetting of the ink metering functions. Processor: basysprint Interplater In cooperation with Glunz & Jensen, basysprint supplies processors for all plate formats. One of the key advantages of these plate processors is their precise transport system. The enclosed immersion bath reduces the consumption of processing chemicals and prevents oxidation of the developer fluids. The Interplater is complemented by an automatic cleaning system. Integration or complete solution for your workflow Many factors influence decisions regarding investment in a new CTP system: the existing equipment, the type of work done, infrastructure, staff know-how and, not least, customer demands. Every can be integrated flexibly into existing prepress set-ups. basysprint offers you individual solutions contributing to greater productivity and efficiency. The basysprint service team is on hand to assist you in establishing a successful and effective workflow with analyses of relevant parameters, elaboration of a system solution, and delivery of the most suitable equipment. Imposition RIP Computer-to-Film Platemaking 1-bit TIFF Complete solution from basysprint Platemaking Integration of the UV Setter into the existing workflow Imposition RIP 1-bit TIFF CTF Data Data CIP3/PPF Plate store Plate store basysprint AutoCIP3/PPF Processing Processing Print/Finishing Print/Finishing Imposition basysprint Navigator basysprint Interplater Print/Finishing 1-bit TIFF basysprint Autoproof Plate store Seamless for every infrastructure
732 736 1614 mm 1730 mm 2650 mm 4390 mm 736: Full automation for 8-up exposure With the automation of the 736 basysprint offers you all exposure flatbed, image the plate and then forward it to the online processor. the automation, the rewards for investing in the will be repaid even Technical data the benefits of unattended operation. Once you have loaded the plates in one of the cassettes, the machine will automatically remove the slip sheet, punch the plate, transport it to the With the automation you can have up to 3 different plate sizes available online. Each cassette can hold between 100 plates at 0.3 mm and 150 plates at 0.15 mm. The cassette loading can be done under normal daylight conditions. faster, since operator intervention is kept to a minimum and the system can run unsupervised for several hours. Exposes conventional offset printing plates Exposes UV-sensitive proof materials Flatbed system with vacuum table Variable register system configuration 731e* 731 732 733 734 735 736 The full automation is available with 3 to 5 cassettes. You can start with 3 and upgrade to 5 cassettes later on. And with 1 exposure head 2 exposure heads Semi-automatic plate handling system Fully automatic plate handling system The cassette carriage with space for 5 cassettes. Each cassette holds between 100 and 150 plates depending on plate thickness. Weight 2890 kg 2890 kg 2940 kg 2890 kg 2940 kg 4450 kg 4500 kg 6400 pounds 6400 pounds 6500 pounds 6400 pounds 6500 pounds 9820 pounds 9920 pounds Dimensions of exposure unit (W x D x H) 4390 x 1730 mm (173" x 80" x 69") 4390 x 1730 mm (173" x 80" x 69") Connected load in kw 6,0/7,5 6,0/7,5 5/6 4/5 5/6 5,5/6,5 6,5/7,5 Resolutions 900, 1270, 1500 dpi Material format max. 940 mm x 1150mm (37" x 45") The transport carriage removes the slip sheet and transports the printing plate to the exposure flatbed. Material thickness max. thicknesses 0.15 mm 0,5 mm (0.006" 0.02") Wavelength 360 nm 450 nm Operating temperature 18 C 24 C (65 75 F) Relative humidity Electrical connection 20% 80%, non condensing 400 V, 3 Ph, N, PE, 50/60 Hz, 3 x 16 A Maximum productivity from minimum space * Only Bacher Control 2000 pin bar, max. screen ruling 175 lpi, only standard vacuum layout, setup for only one plate type. We are here to help you: 24 hours a day, 365 days a year Our technical service department supports you whenever and wherever you need our assistance, with immediate response worldwide.