SDE PEW- 12 Hand Tool Instructon Sheet Assembly 2063956-1 wth 408-10370 De Assembly 2063956-2 07 OCT 10 PROPER USE GUIDELINES Cumulatve Trauma Dsorders can result from the prolonged use of manually powered hand tools. Hand tools are ntended for occasonal use and low volume applcatons. A wde selecton of powered applcaton equpment for extended -use, producton operatons s avalable. Locator De Set 2063956-2 Nut Handle Wre Crmper (Upper De) Lower Contact Support Statonary Jaw Movng Jaw Emergency Ratchet Release De Retenton Screws Nut Insulaton Crmper (Upper De) Short Retanng Pns (2) Requred Anvl (Lower) Wre De Anvl (Lower) Insulaton De Ratchet Wheel Long Retanng Pns (2) Requred DIE ASSEMBLY PART NUMBER 2063956-2 CONTACT WIRE SIZE INSULATION DIA STRIPLENGTH (Pn) 2-2106124 -7, 2-2106124 -8, 2-2106124 -9, 3-2106124 -0 0.20-0.33 mm 2 1.40-2.10 3.2-3.7 [24-22 AWG] [.055 -.083] [.126 -.146] (Socket) 1-2106123 -2, 1-2106123 -4 1. INTRODUCTION SDE PEW--12 Hand Tool Assembly 2063956--1 conssts of SDE PEW--12 Frame Assembly 9--1478240--0 and de set assembly 2063956--2. See Fgure 1. The tool s used to crmp Slm Seal SSL Contacts. Dmensons n ths nstructon sheet are n mllmeters [wth nches n brackets]. Fgures and llustratons are for reference only and are not drawn to scale. Reason for revson s gven n Secton 10, REVISION SUMMARY. Fgure 1 2. DESCRIPTION The tool frame features two jaws, a handle, ratchet adjustment wheel, and an emergency ratchet release. The de set conssts of an ndenter (upper de) and an anvl (lower de). The tool frame holds a de assembly wth two crmpng chambers. See Fgure 1. De retanng pns and de retanng screws are used to poston and secure the des n the tool frame. The tool features a ratchet and an adjustment wheel wth a range of settngs. The ratchet ensures that the tool has completed the cycle and wll not release untl the handles have been FULLY closed, unless the emergency ratchet release s rotated to manually release the ratchet. The adjustment wheel controls the amount of handle pressure exerted on the des durng the crmpng procedure. E2010 Tyco Electroncs Corporaton, Berwyn, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 All Rghts Reserved PRODUCT INFORMATION 1-800 -522-6752 TE logo and Tyco Electroncs are trademarks. *Trademark. Other product names, logos, or company names mght be trademarks of ther respectve owners. Ths controlled document s subject to change. For latest revson and Regonal Customer Servce, vst our webste at www.tycoelectroncs.com 1 of 5 LOC B
The des bottom before the ratchet releases. Ths feature ensures maxmum tensle performance of the crmp. DO NOT re -adjust the ratchet. The ratchet has detents wth audble clcks as the handles are closed. The ratchet releases on the sxth clck. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY (Fgure 1) 1. Open the tool handles and remove the two de retanng screws from the tool jaws. 2. Place the wre anvl and nsulaton anvl so that ther chamfered sdes and ther marked surfaces face outward, when mounted n the movng jaw of the tool frame. 3. Insert the two de retanng pns. 4. Insert the short de retanng screw through the jaw and through both anvl des, and tghten the screw just enough to hold the des n place. Do not tghten the screw completely at ths tme. 5. Place the wre crmper and nsulaton crmper so that ther chamfered sdes and ther marked surfaces face outward, when mounted n the statonary jaw of the tool frame. 6. Insert the two de retanng pns. 7. Insert the long de retanng screw through the jaw and through both crmper des, and tghten the screw just enough to hold the des n place. Do not tghten the screw completely at ths tme. 8. Carefully close the tool handles, makng sure that the anvls and crmpers algn properly. Contnue closng the tool handles untl the ratchet n the tool frame has engaged suffcently to hold the anvls and crmpers n place, then tghten both de retanng screws. 9. Place the locator assembly over the end of the long screw, and poston the locator assembly aganst the sde of the tool jaw. 10. Place the nut onto the end of the long screw and tghten the nut enough to hold the locator assembly n place, whle stll allowng the locator to slde up and down. 11. To dsassemble, close the tool handles untl the ratchet releases, remove the nut, the locator assembly, the two de retanng screws, and the four de retanng pns, and slde the anvls and crmpers out of the tool jaws. 4. CONTACT SUPPORT ADJUSTMENT (Fgure 2) The contact support s preset pror to shpment, but mnor adjustment may be necessary. 1. Make a sample crmp and determne f the contact s straght, bendng upward, or bendng downward. 2. If adjustment s requred, loosen the screw that holds the contact support onto the locator assembly. 3. Place a contact wth wre nto the proper nest and close the tool handles untl the ratchet reaches the sxth clck, or untl the contact support touches the contact. 4. Slghtly loosen the nut that holds the locator assembly onto the tool frame. 5. Move the contact support as requred to elmnate the bendng of the contact. 6. Tghten the nut and close the handles untl the ratchet releases. 7. Remove and nspect the contact. 8. Make another sample crmp. If the contact s straght, tghten the contact support screw. If the contact s stll beng bent durng crmpng, repeat the adjustment procedure. 5. CRIMPING PROCEDURE Ths tool s provded wth a crmp adjustment feature. Intally, the crmp heght should be verfed as specfed n Fgure 3. Refer to Secton 6, CRIMP HEIGHT INSPECTION, and Secton 7, CRIMP HEIGHT ADJUSTMENT, to verfy crmp heght before usng the tool to crmp desred contacts and wre szes. Refer to the table n Fgure 1 and select wre of the specfed sze and nsulaton dameter. Strp the wre to the length ndcated n Fgure 1, takng care not to nck or cut wre strands. Select an applcable contact and dentfy the approprate crmp secton accordng to the wre sze markngs on the tool. Refer to Fgure 2 and proceed as follows: 2 of 5 Tyco Electroncs Corporaton
Contact Support Locator Screw for Contact Support Back of Tool (Wre Sde) Contact (Typ) Strp Length Lower Support Wre Locator n Wre Stop Slot Wre Inserted to Stop Fgure 2 1. Hold the tool so that the back (wre sde) s facng you. Squeeze tool handles together and allow them to open fully. 2. Holdng the contact by the matng end, nsert the contact nsulaton barrel frst through the front of the tool and nto the approprate crmp secton. 3. Poston the contact so that the matng end of the contact s on the locator sde of the tool, and so that the open U of the wre and nsulaton barrels must face the top of the tool. Place the contact up nto the nest so that the movable locator drops nto the slot n the contact. Refer to Fgure 2. Butt the front end of the wre barrel aganst the movable locator. Make sure that both sdes of the nsulaton barrel are started evenly nto the crmpng secton. Do NOT attempt to crmp an mproperly postoned contact. 6. CRIMP HEIGHT INSPECTION Crmp heght nspecton s performed through the use of a mcrometer wth a modfed anvl, commonly referred to as a crmp--heght comparator. Tyco Electroncs does not manufacture or market crmp--heght comparators. Detaled nformaton on obtanng and usng crmp--heght comparators can be found n Instructon Sheet 408--7424. Proceed as follows: 1. Refer to Fgure 1 and select a wre (maxmum sze) for each crmp secton lsted. 2. Refer to Secton 5, CRIMPING PROCEDURE, and crmp the contact(s) accordngly. 3. Usng a crmp heght comparator, measure the wre barrel crmp heght lsted n Fgure 3. If the crmp heght conforms to that shown n the table, the tool s consdered dmensonally correct. If not, the tool must be adjusted. Refer to Secton 7, CRIMP HEIGHT ADJUSTMENT. Poston Pont on Center of Wre Barrel Opposte Seam Modfed Anvl WIRE SIZE (MAX) CRIMP SECTION (WIRE SIZE MARKINGS) A CRIMP HEIGHT DIMENSION A AND TOLERANCE (+) 22 AWG 24-22 0.79 +0.05 [.031 +.002] Fgure 3 Damaged product should not be used. If a damaged contact s evdent, t should be replaced. Contacts must not be re -termnated. Tyco Electroncs Corporaton 3 of 5
7. CRIMP HEIGHT ADJUSTMENT Although the ratchet s preset pror to shpment, t s mportant to verfy the crmp heght usng a mcrometer or calper. General use and subsequent wear may cause the tool to go out of adjustment. It s recommended that crmp heght be nspected, and the ratchet be adjusted, f necessary, on a regular bass. Refer to Fgure 4, and proceed as follows: 1. If the crmp heght s larger than recommended, remove the ratchet wheel adjustment screw and rotate the adjustment wheel counterclockwse (+) to a hgher settng. Renstall the screw. Repeat as requred. 2. If the crmp heght s smaller than recommended, remove the ratchet wheel adjustment screw and rotate the adjustment wheel clockwse (--) to a lower settng. Renstall the screw. Repeat as requred. 3. If the crmp cannot be made to conform to the recommended crmp heght, the tool or de set must be replaced. See Secton 9, REPLACEMENT. 8. MAINTENANCE AND INSPECTION 8.1. Daly Mantenance 1. Remove dust, mosture, and other contamnants wth a clean, soft brush, or a clean, soft, lnt--free cloth. DO NOT use any objects that could damage the des or tool. 2. Make sure that the proper de retanng screws are properly secured. 3. When the tool s not n use, keep the handles closed to prevent objects from becomng lodged n the des. Store the tool n a clean, dry area. 4. Remove all lubrcaton and accumulated flm from the des by mmersng the des n a sutable commercal degreaser. 8.2. Inspecton 1. Close the tool handles untl the ratchet releases, and then allow them to quckly open freely. If they do not open quckly and fully, the sprng s defectve. See Secton 9, REPLACEMENT. 2. Inspect the crmpng surfaces of the des for flattened, chpped, worn, or cracked areas. If damage s evdent, the des must be replaced. Refer to Secton 9, REPLACEMENT. Screw Fgure 4 Ratchet Wheel 9. REPLACEMENT Order replacements through your representatve, or call 1--800--526--5142, or send a facsmle of your purchase order to 717--986--7605, or wrte to: CUSTOMER SERVICE (038--035) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105--3608 10. REVISION SUMMARY S Updated document to corporate requrements S Changed product name n Secton 1 S Changed wre sze n tables n Fgures 1 and 3 4 of 5 Tyco Electroncs Corporaton
De Assembly 2063956-2 Can Be Used In the Followng Tools: PRO-CRIMPER III Hand Tool 354940-1 (Instructon Sheet 408-9930) SDE PEW- 12 Hand Tool 9-1478240- 0 (Instructon Sheet 408-8851) SDE Bench Termnator 1490076-2 (Customer Manual 409-10052) 626 Adapter 679304-1 (Instructon Sheet 408-4070) Battery Tool (Shouldered De) 1725837-1, - 2 (Customer Manual 409-10053) Battery Tool (Pn De) 1213890-1, - 2 (Customer Manual 409-10065) Tyco Electroncs Corporaton 5 of 5