Smart Products and Digital Industry Prof. Dr.-Ing. Dietmar Goehlich

Smart Products and Digital Industry Prof. Dr.-Ing. Dietmar Goehlich Technische Universität Berlin Faculty of Mechanical Engineering and Transport Systems Methods for Product Development and Mechatronics

Agenda Smart Products and Digital Industry TU Berlin Introduction to Smart Products and Digital Industry Research at the PTZ Berlin The Internet of Things, Processes and Services Research at the Einstein Center Digital Future Conclusion Seite 2

TU Berlin An Overview 3rd largest German university of technology Strong focus on engineering sciences Basic research and applied sciences Close cooperation with universities and non-university partners (53 joint professorships) Research cooperation and student exchange programs with international universities Our core goal: to facilitate the development, implementation and transfer of innovative technologies Seite 3

Prof. Dr.-Ing. Dietmar Goehlich 1985 Diplom-Ingenieur Maschinenbau, Technische Universität Berlin 1989 Dr.-Ing. (Ph. D.) Georgia Institute of Technology, Atlanta, USA School of Mechanical Engineering 1989 2010 Daimler AG, Stuttgart und Sindelfingen 2010 Department Chair Methods for Product Development and Mechatronics 2014 Chairman of Research Campus Mobility2Grid 2016 Co-Founder of Einstein Center Digital Future Seite 4

All epochs share Introduction Changes through digitalization History repeats Industrialization IT and automation Electrification Communication Brightest minds design the future Infrastructures arise Various application domains New industrial branches Mobility and daily live change Society divided in followers and left-behinds Seite 5

Introduction Smart Products Connected Sensitive Adaptive Intelligent Seite 6

Introduction Smart Factories are more adaptive, productive and capable of delivering rapid innovation through: Industrial software that intelligently integrates data to help companies make smarter decisions and deliver better products Real-time information that continuously feeds a highly skilled workforce Intelligent automation via process sensors, controllers and robotics Virtual design and rapid prototyping shorten innovation cycle time Production control and optimization boost factory productivity Scenario planning and testing improve resource flexibility Siemens PLM Software Smart Factory http://www.siplace.com/ Seite 7

Introduction Industry 4.0 is already in Operation Seite 8

Introduction but still there are Substantial Research Requirements Horizontal integration through value networks End-to-end engineering across the entire value chain Vertical integration and networked manufacturing systems New social infrastructures in the workplace Cyber Physical Systems Technology Seite 9

Research at the PTZ Berlin Two Institutes Under One Roof Fraunhofer IPK: Application-oriented research IWF of the TU Berlin: Fundamental research Seite 10

Research at the PTZ Berlin Two Institutes Under One Roof Corporate Management Virtual Product Creation Production Systems Joining and Coating Technology Automation Technology Assembly Technology and Factory Management Industrial Information Technology Machine Tools and Manufacturing Technology Joining and Coating Technology Industrial Automation Technology Quality Management Quality Science Images: Fraunhofer IPK (various photographers); BAM; Trumpf; Bernhard Manfred/Stock-4B_RF Seite 11

Research at the PTZ Berlin Two Institutes Under One Roof Prof. Dr.-Ing. H. Kohl Provisional Head: Prof. Dr.-Ing. J. Krüger Prof. Dr.-Ing. R. Stark Prof. Dr.-Ing. R. Stark Prof. Dr. h. c. Dr.-Ing. E. Uhlmann Prof. Dr.-Ing. M. Rethmeier Prof. Dr. h. c. Dr.-Ing. E. Uhlmann Provisional Head: Prof. Dr.-Ing. R. Stark Prof. Dr.-Ing. J. Krüger Prof. Dr.-Ing. J. Krüger Prof. Dr.-Ing. R. Jochem Prof. Dr.-Ing. R. Jochem Images: Fraunhofer IPK (various photographers); BAM; Trumpf; Bernhard Manfred/Stock-4B_RF Seite 12

Research at the PTZ Berlin On the Way to the Digital Factory Conventional factory control Highly flexible factory control network with cloud-based technology VRC Virtual Robot Controller MES Manufacturing Execution System PLC Programmable Logic Controller CNC Computerized Numerical Control VNC Virtual Numerical Control ERP Enterprise Resource Planning SCADA Supervisory Control and Data Acquisition Seite 13

Research at the PTZ Berlin Cloud-based control systems Highly flexible use of free ressources Innovation Virtualisation of hardware dependend real-time control tasks Flexible allocation of computing power Cloud-based data storage for algorithms and process parameters VRC Virtual Robot Controller PLC Programmable Logic Controller VNC Virtual Numerical Control MES Manufacturing Execution System IF Interface Technical challenges Real-time capabilities (cycle time, jitter) Safety and security Seite 14

Research at the PTZ Berlin Cloud-Based Control Systems Technical challenges Real-time capabilities (cycle time, jitter) Safety and security Seite 16

Photos: Fraunhofer IPK (verschiedene Fotografen); BAM Research at the PTZ Berlin Digital Factory Twin Intelligent networking in the ICT factory of the future Digital Factory Management Software Enterprise Management, Planning and Development Engineering Software Product Design & Development horizontal integration Living Digital Twin Information factories: Infrastructure Data and Services vertical integration Physical Factory Control and Command Level Plants, Production, Processes Management Software Production, Manufacturing Control and Regulation Software Machines and Plants Manufacturing Process Seite 17

Research at the PTZ Berlin Digital Factory Twin Goals and benefits in the context of true Industrie 4.0 factories Accelerated planning and commissioning cycles due to improved views on configuration and condition of production equipment / production resources Improved product quality due to bi-directional cross-link of product development and production planning (enablement of direct feedback loops between development, planning and production) Reproducibility and ability for benchmarking of different sites and scenarios due to holistic information and data bases Ad-hoc simulation of small batches or not yet planned and / or customer specific products Ongoing knowledge and decision base for (autonomous) Industrie 4.0 planning and decision processes Seite 18

Research at the PTZ Berlin Demonstration Cell Smart Factory 4.0 Seite 19

Internet of Things, Processes and Services Smart Mobility Autonomous Systems Smart Logistics Smart Production Smart Grid Cyber Physical Systems Smart Cities Smart Products Seite 20

Research at the Einstein Center Digital Future Scientific Focus: Digitalization The new Einstein Center Digital Future in Berlin Inter-university nucleus for research on the digitalization of our society Innovative, cutting-edge interdisciplinary research, for talented young scholars 38.5 million euros are being invested in around 50 new professorships Public-private partnership, 4 Berlin universities, and more than 20 industrial enterprises Digital Humanities and Society Digital Health Design, improve, adapt digital methods, models, infrastructures New insights with digital methods, models, infrastructures Digital methods, algorithms, infrastructures Digital Industry and services Seite 21

Research at the Einstein Center Digital Future Scientific Focus: Digitalization Cutting-edge interdisciplinary research ECDF as an incubator for innovative research fields Impact on all areas of science Research Digital Humanities and Society Digital Industry and Services Education Digital Health Visibility Seite 22

Research at the Einstein Center Digital Future Innovation Area Digital Industry and Services Industry 4.0 Smart Buildings Smart Energy Supply Smart Mobility Smart Cities Seite 23

Research at the Einstein Center Digital Future Industry 4.0 Research Topics Situation in Berlin Today >10 large collaborative projects at TU Berlin Growing need for interdisciplinary research platforms ECDF Research Topics Machine-to-Machine Communication Horizontal Interoperability (Value Networks) Decentralized Decision Making Fast Acquisition and Processing of Big Data Secure Data Access Management End-to-end IT Solutions (entire value chain) Seite 24

http://mobility2grid.de/ Research at the Einstein Center Digital Future Smart Mobility Research Topics Situation in Berlin Today >100 mobility projects Very few integrated approaches like the BMBF Research Campus in Berlin-Schöneberg ECDF Research Topics Vehicle-to-vehicle and vehicle-toinfrastructure communication technologies IT for multi-modal transport systems Massive and secure data exchange IT-System integration (mobility and smart grids) Seite 26

Research at the Einstein Center Digital Future Research Cooperation with IT Core Industry 4.0 Smart Energy Supply Smart Buildings IT CORE Real World Evaluation Scalable Solutions Smart Mobility Smart Cities Seite 27

Research at the Einstein Center Digital Future Convergence towards a single network Mobile Networks Classical Internet Internet of Things Fixed Networks Enterprise Networks UMS PSTN ISDN DSL GSM GPRS UMTS LTE WiFi BLE 3/4/5G FTP WWW Web2 P2P VoIP One Network (Everything over IP) Broadcast IPTV VoD itv Cable Networks Communities Home Networks Content Sharing Industrial Control Energy Grid Medical Devices Autonomous Vehicles Seite 28

Research at th Einstein Center Digital Future Research Cooperation with Digital Humanities and Society Digital Humanities and Society Digital Industry and Services Digitalization blurs the boundaries between private and public sphere, raising research topics like: Digital Health Open Research & Education: Open Access, Open Source, Open Educational Resources, Open Data Transdisciplinary research space for experimental prototyping and reflection Lab with digital production technology Interface to the public: debate, hackathons, meet ups linked to digitization Physical space for informal encounter and coincidence Seite 29

Conclusion Digital Future: Efficient + Controllable + Philanthropic Seite 30