COMPACT RIGID CUTOFF HOLDER wks with most all pick off and back finish attachments Quickchange Carbide Insert by Manchester Tools Multiple Designs f Flexibility Save Scrap, Time and Money
Benefits of New Market Products Cutoff Holder Multiple Designs f flexibility (See page 4) Easy Diameter Adjustment Easy Side Adjustment Optimum Part Finish and Flatness Easy Taper Adjustment Built in taper adjustment can quickly and accurately compensate f machine wear err to optimize part finish and flatness. Faster Set Up, Faster Midproduction Adjustments, Me Accurate Wk, and Less Scrap The precision ground fits and surfaces are combined with micrometer adjustment screw. This allows fast, accurate, predictable adjustments f diameter / cut off timing and part length. Disc spring washers are also combined with this system f a controlled tension during precision adjustments. Page 2
Benefits of New Market Products Cutoff Holder Easy Center Height Adjusment Pivoting adjustment of cartridge allows very easy and accurate adjustment of center height (f any machine aberrations) with virtually no effect on X-axis to affect timing of cut off. Pre-set Adjustable Center Height Stop After center height is adjusted (f any machine aberrations) the adjustment remains pre-set with a self locking feature. This allows cartridges to be changed f different width cuts and still maintain the pre-set center height f that particular machine. Optimum NIB Free Parts And Tool Life Can be achieved with easier center height adjustment and the pre-set adjustable center height stop. Pivot Pin Easy Center Height Adjustment Pre-set Adjustable Center Height Stop Built In Coolant Line Built in Coolant Line on holder to extend tool life to its maximum potential and saves time during set up. Page 3
Cutoff s - Choices and Ordering Numbers New Market Products Co., Inc. Wayne, NY Phone: 800-238-2240 607-292-6226 Fax: 607-292-6858 Cutoff Screw style (f Manchester insert) Clamp Screw: External Hex and Hex Socket (INCLUDED) $3.00 Hex Socket $.75 $57.00 This design uses a clamp screw to clamp the insert. In some applications the clamp screw may be less convenient to access than the cam style, however the screw style is less expensive than the cam style. This design requires that the clamping screw is tightened 1/4 turn after the cartridge just begins to clamp the insert, f proper clamping fce on the insert. ORDERING NUMBERS CCSM - -.625 -.062 CCSM - - 1.75 -.093 CCSM - - 1.75 -.125 CCSM - - 1.75 -.157 CCSM - - 1.75 -.187 CCSM - - 1.75 -.250 CCSM - -.625 -.062 CCSM - - 2.25 -.093 CCSM - - 2.25 -.125 CCSM - - 2.25 -.157 CCSM - - 2.25 -.187 CCSM - - 2.25 -.250 CCSM - -.625 -.062 CCSM - - 3.00 -.093 CCSM - - 3.00 -.125 CCSM - - 3.00 -.157 CCSM - - 3.00 -.187 CCSM - - 3.00 -.250 Cutoff Cam style (f Manchester insert) Clearance Adjustment Screw (Included) $.50 Cam (To Clamp Insert) (NOT INCLUDED) $37.00 Plunger (NOT INCLUDED) $7.00 $81.00 This design uses a cam to clamp the insert. In some applications the cam may be easier to access than the screw style, however the cam style is me expensive than the screw style. This design requires proper setting of the clearance adjustment screw on initial setup f the cam to wk properly and achieve proper clamping fce on the insert. Additionally this design requires that the cam and plunger are re-purchased removed and re-installed when cartridges are changed. (See instructions page.) CCCM - -.625 -.062 CCCM - - 1.75 -.093 CCCM - - 1.75 -.125 CCCM - - 1.75 -.157 CCCM - - 1.75 -.187 CCCM - - 1.75 -.250 CCCM - -.625 -.062 CCCM - - 2.25 -.093 CCCM - - 2.25 -.125 CCCM - - 2.25 -.157 CCCM - - 2.25 -.187 CCCM - - 2.25 -.250 CCCM - -.625 -.062 CCCM - - 3.00 -.093 CCCM - - 3.00 -.125 CCCM - - 3.00 -.157 CCCM - - 3.00 -.187 CCCM - - 3.00 -.250 CCCM = Cutoff Cam Style Manchester Insert CA32 = Cutoff Adapter f 32mm Pocket Blade CA1.125 = Cutoff Adapter f 1 1/8 T-Style Blade CCSM = Cutoff Screw Style Manchester Insert CA.687 = Cutoff Adapter f 11/16 T-Style Blade Series #. First number of series is determined by the last digit of the Assembly # Pivot Block #. Maximum Diameter in inches based on cutting off to center with 1/8 radial clearance except f.625 which has 1/32 radial clearance. Width of insert in inches blade size in inches (.157 can be used f 5/32 4mm insert) Page 4
Cutoff s - Instructions New Market Products Co., Inc. Wayne, NY Phone: 800-238-2240 607-292-6226 Fax: 607-292-6858 Clamp Screw Instructions F Screw Style Caution: Always wear safety glasses and all other safety equipment recommended by your employer whenever wking on operating any toolholders components. Insert Mount securely on Pivot Block with 2 screws befe clamping insert Losen Clamp Screw Slide Insert into Pocket Tighten Clamp Screw 1/4 turn after the cartridge just begins to clamp the insert, f proper clamping fce on the insert. Adjustment Screw Insert Gap A Instructions F Cam Style Hole A Cam Plunger ALWAYS USE PROPER SAFETY EQUIPMENT (see above caution) F Removing Cam & Plunger Release Cam by turning counter clockwise. Remove Adjustment Screw. Remove Insert. Pry Gap apart and insert 3/8 Allen Wrench (Hex Key) at Gap A. NOTE: Do not pry Gap A apart further than necessary the cartridge will be defmed and ruined. Also be sure to completely remove Adjustment Screw and Insert befe hand. Withdraw Plunger and Cam can be slid out of hole. F Inserting Cam & Plunger Remove Adjustment Screw. Remove Insert. Pry Gap apart and insert 3/8 Allen Wrench (Hex Key) at Gap A. NOTE: Do not pry Gap A apart further than necessary the cartridge will be defmed and ruined. Also be sure to completely remove Adjustment Screw and Insert befe hand. Insert grooved end of plunger into Hole A. Insert Cam - Make sure that hex socket oncam faces you when suppt blade is iented as illustrated. Remove 3/8 Allen Wrench (Hex Key) Rotate Cam so that plunger engages into cavity. Rotate Cam counter clockwise to release position. Insert Adjustment Screw and adjust screw so that insert has just enough clearance to slide in and out. F Clamping Insert Mount securely on Pivot Block with 2 screws befe clamping insert. Rotate Cam counter clockwise. Slide Insert into Pocket. Rotate Cam Clockwise. Page 5
Cutoff Holder - Application Data Acme 6 Spindle Application - 5th Position Shelf Slide These Items Sold Seperately MACHINE SIZE MODEL # NOTES ASSEMBLY (BASE & PIVOT BLOCK) BASE ONLY PIVOT BLOCK ONLY SERIES # FOR CARTRIDGE SEE PAGE 4 SIDE ADJ. PLATE MICROMETER SIDE ADJ. SCREW 9/16 RA-6 RAN-6 1 CA-0815A-5 $795.00 CB-0815A $415.00 CP-0815A-5 $380.00 AP-20/50 4 LONG $24.00 5/8 RN-6 1 CA-0815A-5 $795.00 CB-0815A $415.00 CP-0815A-5 $380.00 AP-20/50 3 LONG $22.00 1 RA-6 RAN-6 1 CA-0815A-5 $795.00 CB-0815A $415.00 CP-0815A-5 $380.00 AP-20/50 4 LONG $24.00 1 1/4 RA-6 1,4 CA-1015A-5 CA-1015A-6 CB-1015A CP-10X5A-5 CP-10X5A-6 AP-20/50 4 LONG $24.00 1 5/8 RB-6 1 CA-1225A-6 $890.00 CB-1225A $490.00 AP-20/50 7 LONG $35.00 2 RB-6 1,2,3 CA-1225A-6 CA-1225A-7 $890.00 CB-1225A $490.00 AP-20/50 7 LONG $35.00 2 5/8 RB-6 1,2,3 CA-1015A-7 CB-1015A CP-10X5A-7 AP-20/50 8 LONG $38.00 3 1/2 RB-6 1,2,3 CA-1015A-.3E-7 CB-1015A CP-10X5A-.3E-7 $450.00 AP-20/50 6 LONG $31.00 4 RB-6 1 CA-1265A-7 CB-1265A AP-20/50 6 LONG $31.00 Notes: Items in 3 right hand columns are not included with assembly. 1. F slides with two holes to attach side adjusting plate, consult New Market Products f proper side adjusting plate. 2. F maximum stock diameter, see page 4. 3. Consult New Market Products f maximum pick-off attachment diameter. 4. CA-1015A-5 may interfere with collet face if cut off is closer than.140 to collet face. Pivot Block Base Specifications and Prices are subject to change without notice All prices are F.O.B. Wayne, NY Terms are 30 Days/Net Page 6
MACHINE SIZE MODEL # NOTES ASSEMBLY (BASE & PIVOT BLOCK) BASE ONLY PIVOT BLOCK ONLY 2 5/8 RA-6 CA-1265A-7 CB-1265A RB-6 3 RA-6 3,4 CA-1265A-7 CB-1265A 3 1/2 RA-6 3,4 CA-1265A-7 CB-1265A RB-6 4 RB-6 3,4 CA-1265A-7 CB-1265A Notes: Items in 2 right hand columns are not included with assembly. Side Adjusting Plate & Screws are provided with New Market Products bridges. 1. Pri to serial number 230. 2. Starting with serial number 230. 3. F maximum stock diameter, see page 4. 4. Consult New Market Products f maximum pick-off attachment diameter. 5. CA-1025A-5 may interfere with collet face if cut off is closer than.140 to collet face. Pivot Block These Items Sold Seperately SERIES # FOR CARTRIDGE SEE PAGE 4 9/16 RA-6 1 CA-0825A-5 $740.00 CB-0825A $390.00 CP-0825A-5 $350.00 9/16 RA-6 2 CA-0825A-5 CB-0825A CP-0825A-5 RAN-6 $740.00 $390.00 $350.00 5/8 RN-6 CA-0815A-5 $795.00 CB-0815A $415.00 CP-0815A-5 $380.00 1 RA-6 CA-0825A-5 CB-0825A CP-0825A-5 RAN-6 $740.00 $390.00 $350.00 1 RAS-6 CA-1025A-5 CB-1025A CP-10X5A-5 2 RAS-6 RB-6 3,4 2 RA-6 3,4 2 1/4 RA-6 3,4 Cutoff Holder - Application Data Acme 6 Spindle Application - 5th Position On Top of Bridge CA-1025A-5 CP-10X5A-5 1 1/4 RA-6 5 CB-1025A CA-1025A-6 CP-10X5A-6 1 5/8 RA-6 RB-6 CA-1245A-6 $855.00 CB-1245A $455.00 CA-1245A-6 CA-1245A-7 $855.00 CA-1265A-7 CA-1265A-7 CA-1265A-7 CA-1265A-7 CB-1245A $455.00 CB-1265A CB-1265A Base BRIDGE ABR-631P $1072.00 ABR-631 $1072.00 ABR-635 $1072.00 ABR-631 $1072.00 ABR-641 $1175.00 ABR-641 $1175.00 ABR-6 $1277.00 ABR-6 $1277.00 ABR-6 $1330.00 ABR-6 $1330.00 ABR-6 $1330.00 ABR-6 $1381.00 ABR-6 $1381.00 ABR-681 $1481.00 Specifications and Prices are subject to change without notice All prices are F.O.B. Wayne, NY Terms are 30 Days/Net Page 7
Cutoff Holder - Application Data Acme 8 Spindle Application - 7th Position On Top of Bridge These Items Sold Seperately MACHINE SIZE MODEL # NOTES ASSEMBLY (BASE & PIVOT BLOCK) BASE ONLY PIVOT BLOCK ONLY SERIES # FOR CARTRIDGE SEE PAGE 4 BRIDGE 3/4 RA-8 1 CA-0825A-5 CB-0825A CP-0825A-5 ABR-831 $740.00 $390.00 $350.00 $1072.00 1 1/4 RA-8 CA-1015A-6 CB-1015A CP-10X5A-6 RB-8 ABR-841 $1175.00 1 5/8 RBN-8 CA-1015A-6 CB-1015A CP-10X5A-6 ABR-841 $1175.00 1 5/8 RA-8 CA-1245A-6 CB-1245A RB-8 $855.00 $455.00 ABR-8 $1277.00 2 RB-8 2,3 CA-1245A-6 CA-1245A-7 $855.00 CB-1245A $455.00 ABR-8 $1277.00 2 5/8 RA-8 CA-1265A-7 CB-1265A RB-8 ABR-8 $1330.00 3 1/2 RB-8 2,3 CA-1265A-7 CB-1265A ABR-8 $1381.00 4 RB-8 2,3 CA-1265A-7 CB-1265A ABR-881 $1481.00 Notes: Items in 2 right hand columns are not included with assembly. Side Adjusting Plate & Screws are provided with New Market Products bridges. 1. Use assembly number CA-0815A-5 when placed on an Acme Double Decker. 2. F maximum stock diameter, see page 4. 3. Consult New Market Products f maximum pick-off attachment diameter. Pivot Block Base Specifications and Prices are subject to change without notice All prices are F.O.B. Wayne, NY Terms are 30 Days/Net Page 8
MANCHESTER Inserts - Benefits and Application Data Separat F 2 (Flatness/Finish) Insert Reduces downtime and improves part quality in most applications by producing: Faster tool replacement - to save time during tool replacement Accurate repetition between tool changes - to reduce scrap Better part finishes and flatness Better chip control - to eliminate reduce long stringy chips Longer tool life - to reduce tool changes Wide variety of geometry and grades by Manchester provides optimum perfmance, nib free parts and eliminates flash rings on tubing. Unique parallel sides to assure superb part flatness, finish and stabalize part to reduce part wobble. Parallel clamping surfaces allow insert to be locked securely to eliminate insert pull out. Includes patented Separat chipcontrol geometry. Precision ground surfaces provide accuracy and sharp cners to deliver NIB free parts and eliminate flash rings on tubing. Premium shock resistant coated carbide f optimum tool life. Quick tool replacement and accurate insert repeatability saves scrap, time and money. The Screw Machine Cutoff Tool F Superi Flatness And Finish Width Of Cut 3/32 Right Hand Lead Angle 0 4 12 18 Part # 507-240 507-241 507-242 507-243 Coated Grades M 40 M 45 TiN (Gold) TiCN (Gray) F Other Insert Options and Technical Advice on Inserts: The Separat F 2 inserts are the most current and optimum design f screw machines in most applications. However, Manchester offers other inserts in a wide variety of geometry, grades, and sizes. F other choices and further application data on inserts, contact Manchester technical suppt at 800-282-1331. F dering additional inserts, contact Manchester Customer Service at 800-237-8789. 1/8 4mm 3/16 0 4 12 18 0 4 12 0 4 12 507-244 507-245 507-246 507-247 507-248 507-249 507-250 507-2 507-252 507-253 Coating... Shock Resistance... Resistance to Welding and BUE... Abrasion Resistance... Speeds... TiN (Gold) Excellent Very Good Very Good Very Low to Moderate TiCN (Gray) Excellent Excellent Low to Moderate High General Purpose Steel... Excellent Excellent Low Carbon Steel... Very Good Excellent Austentic Stainless Steel... Very Good Excellent High Temperature Alloys... Very Good Excellent Left hand lead angles and custom chip breakers available upon request. See note on left. Excellent Page 9
Other Products Available From NEW MARKET PRODUCTS Dovetail Fm Tool Holders Sharpening Fixture Fm Grinding Fixture NEW MARKET PRODUCTS iginated unique features f which a patent was issued and has continued to lead the field f over 30 years. NEW MARKET PRODUCTS is a well established company and continues to meet your needs with: High quality Strict Tolerances Excellent Customer Suppt New applications engineering Excellent manufacturing techniques High productivity and cost control to give you an excellent value. While other companies have come and gone, customer demand f over 30 years has proven the benefits of NEW MARKET PRODUCTS quality and designs. FREE VHS video & CD-ROM of Increasing Productivity on Automatic Screw Machines, catalogs and infmation available to screw machine users. Call 800-238-2240. P.O. Box 135 Wayne, NY 14893 Registered Patent No. 3566723 Phone: 800-238-2240 607-292-6226 Fax: 607-292-6858 All of this brochure is copyrighted 1999 by New Market Products Co., Inc., except f Page 9, which is copyrighted 1999 by Manchester Tool Company. Page 10