TECHNOLOGIES READY TO MOVE smart innovation for successful results DAL MASCHIO EN
40 years of reached goals Technical forefront for plastic transformers OUR MISSION OUR MISSION DAL MASCHIO a forefront tradition and a reference point for plastic material s transformer. Since its foundation, in 1829, Dal Maschio has developed a depth culture in the mechanical world; on 1973 the Company built the first extractor for injection moulded pieces and becomes leader of robot production. In plastic sector as well as in steel plates, glass and die-casting handling, Dal Maschio supply a complete range of robots, pick-up and automations. 1
Dal Maschio in the world More than 40 sales and service offices all over the world Our factory is located in Venice, in a high industrialized area with widespread international connections. Today Dal Maschio works by means of an international and italian sales network, based upon branches, agencies and service points. Sales and technical consultants are available for plastic moulders, in order to take care and follow their projects before and after the sale. Headquarter DAL MASCHIO SpA Via Ponte grasso 4-30030 Salzano (VE) tel 0039 041 5745022 - fax 0039 041 5745071 info@dalmaschio.com - www.dalmaschio.com Research & Development S.T.A.B. Srl Via Cà de Testi 16/4-40037 Sasso Marconi (BO) tel 0039 051 726226 - fax 0039 051 726827 www.stab.it IN THE WORLDIN THE WORLD Brasil DM Robótica do Brasil Ltda Rua Alvares Cabral Nr. 79-09981 Diadema San Paolo tel 0055-11-40574063 - fax 0055-11-40991109 www.dmrobotica.com U.S.A. Harbor Robotics Inc 10 St. Ives Drive - Serverna Park, MD 21146 - USA www.harborrobotics.com Foreign representatives Argentina Australia Austria Belgium Canada Chile China Colombia Czech Republic Ecuador France Germany Greece Guatemala Hungary India Iran Israel Korea Mexico Netherlands Peru Philippines Poland Portugal Romania Slovakia Slovenia South Africa Spain Sweden Switzerland Thailand Tunisia Turkey United Kingdom Uruguay Venezuela 2 3
OUR PRODUCTS OUR PRODUCTS Pag. 6/7 Robot Pag. 8/9 Robot PL2 PL3 Pag. 10/11 Robot PL4 PL5 Pag. 12/13 Robot 3E3500 3E5000 5E5000 LAT Pag. 14 Robot SPEEDY PL SNAP Pag. 15 SPRUE PICKERS Pag. 16 GRIPPERS Pag. 17 ROTATING HEADS Pag. 18/19 IN MOULD LABELLING Pag. 20/21 AUTOMATIONS Pag. 22 INTEGRATED SOLUTIONS Pag. 23 PROJECT AND DEVELOPMENT 4 5
Electric control cabinet Touch screen teach pendant ROBOT for IMM from 40 t to 500 t Robot with three cartesian axis, equipped with brushless engines and high precision speed reducer. The robot features a Numeric Control managing the working operations, full-free or pre-defined sequences software, electric cabinet on board, user interface with graphic touch screen. For this model the knock-out axis is running along a fixed structure. TECHNICAL DATA ROBOT for IMM from 40 t to 500 t robot X-stroke Y-stroke Z-stroke Payload [Kg] Dry cycle time [s] Suggested machine s range [t] Overall dimensions 1600 1000 one stage arm 500 10,8 9 from 40 to 250 2750x1520x2300 1600 1200 telescopic arm 500 10,8 8 from 40 to 250 2750x1350x1900 1200 telescopic arm 650 movable 10,8 10 from 40 to 250 3150x1970x1900 Main and auxiliary rotation heads, with fast connection for gripper 2500 2500 1500 telescopic arm 1500 telescopic arm 1700 telescopic arm 950 950 950 10,8 10,8 10,8 10 12 12 from 250 to 500 from 250 to 500 from 250 to 500 3150x1970x2050 3650x1970x2050 3650x1970x2050 6 7
PL2 PL2 PL3 Touch screen PL3 ROBOT for IMM from 500 t to 1300 t Versatile and fast robot for medium-size injection moulding machines. As well as the other PL models, these robots are equipped with brushless engines, Numeric Control managing the movements, free or pre-defined software, electric cabinet on board and advanced touch screen as user interface. TECHNICAL DATA ROBOT for IMM from 500 t to 1300 t robot X-stroke Y-stroke Z-stroke Payload [Kg] Dry cycle time [s] Suggested machine s range [t] Overall dimensions PL2 2500 1700 1100 17 12 from 500 to 800 3650x2050x2150 PL2 1700 1100 17 12 from 500 to 800 3650x2050x2150 PL2 1100 17 12 from 500 to 800 3650x2050x2300 PL3 1100 33 13 from 800 to 1300 3850x1800x2400 Double rotation head PL3 PL3 2600 1100 1300 33 33 13 13 from 800 to 1300 from 800 to 1300 3850x1800x2700 3850xx2400 PL3 2600 1300 33 13 from 800 to 1300 3850xx2700 8 9
PL4 PL4 PL5 PL5 Touch screen ROBOT for IMM from 1000 t to 3500 t Robots for medium-big injection moulding machines. They are built on a very strong steel structure in order to perform a safe handling of high loads without any external supporting frames. Engines and programming the same of the other PL robots. TECHNICAL DATA ROBOT for IMM from 1000 t to 3500 t robot X-stroke Y-stroke Z-stroke Payload [Kg] Dry cycle time [s] Suggested machine s range [t] Overall dimensions PL4 4000 2500 1500 90 14 from 1000 to 5300x2700x Double rotation head PL4 PL5 4000 5000 2500 90 130 14 20 from 1000 to from to 3500 5300x3200x 6300x3600x3200 PL5 5000 2500 130 20 from to 3500 6300x4100x3200 10 11
3E3500 3E5000 5E5000 LAT 3E3500 3E5000 5E5000 LAT side-entry ROBOT for IMM up to 8000 t Robots for big-size machines: a traditional and largely tested product, with dozens of installations in the world. Materials and design allow heavy-duty appliances (even by means of side-entry models). TECHNICAL DATA ROBOT for IMM up to 8000 t robot X-stroke Y-stroke Z-stroke Payload [Kg] Suggested machine s range [t] Overall dimensions 3E3500 4000 2500 150 up to 3500 6000x2400x3800 3E5000 5000 4200 3200 150 up to 5000 6600x3800x5800 5E5000 LAT 4400+ 1500 5000 180 up to 8000 6400x6000x3500 12 13
Teach pendant SPEEDY PL SPEEDY PL SNAP PICKER two linear plus one rotating pneumatic axis SPRUE PICKERS SNAP robot snap, side-entry equipped with stacking device FAST CYCLES Due to low mechanic inertia, togheter with high performance engines, these robots are particularly suitable for ultra-fast cycling. SPRING x axis (transversal beam) electrically driven Picker and Spring, optimal solution for sprue separation and/or little moulded pieces handling. TECHNICAL DATA ROBOT for IMM up to 500 t TECHNICAL DATA robot X-stroke Y-stroke Z-stroke Payload [Kg] Dry cycle time [s] Suggested machine s range [t] Overall dimensions robot X-stroke Y-stroke Z-stroke Payload [Kg] Dry cycle time [s] Suggested machine s range [t] Overall dimensions SPEEDY PL 1200 600 3 3,5 up to 400 2300x1900x1400 PICKER - 650 80 2 4 up to 150 1800x1500x925 SNAP + stacking device 500-9 0,6 up to 500 2600x2100x2800 SPRING 1400 900 200 3 12 up to 200 2280x1600x1200 14 15
Reinforced main rotation wrist Gripper with pneumatic movements GRIPPERS ROTATING HEADS Double heads, for in mould labelling appliances Gripper with pneumatic movements Gripper Insert loading gripper device Special gripper Auxiliary head, electrically powered 16 17
Label s storage IN MOULD LABELLING In Mould Labelling Plant With Side-Entry Robot Label s gripper for IML on flat surfaces Label s gripper for pails Gripper for IML on crates Label s preparator for IML 18 19
5-axis cartesian robot AUTOMATIONS 6-axis cartesian robot Extruded pieces handling robot In-mould insertion loading with fully automatic (on left) or semi-automatic (on right) feeder for insert Handle insertioning unit Car battery poles preparer Garden chair production plant 20 21
Work-cell with 6-axis robot INTEGRATED SOLUTIONS Electrical plugs assembly PROJECT AND DEVELOPMENT INTEGRATED SOLUTIONS Dal Maschio designs, builds and installs whole plants for production, assembly, finishing and packaging. Electronic devices assembly Automatic screwing machine 6-axis robot Packaging machines for medical and food industry 22 23
a service staff listens his customer OUR SERVICES AFTER SALES & COSTUMER SERVICES For our customer, only the best in post-sales service and care. The staff ensures service, maintenance, repairing and consulting for high-technology production plants optimization. assure yourself the excellence listen a different story 24
07707 - Visual Comunicazione - Venezia DAL MASCHIO Dal Maschio SpA via Ponte Grasso,4 30030 Salzano/Venice ITALY T +39 041 574 5022 F +39 041 574 5071 www.dalmaschio.com info@dalmaschio.com