1 TOOLS REQUIRED: MOVING CART/DOLLY FOR TRANSPORTING PANELS, ROOF, AND POSTS TWO 9 FT. STEP LADDERS FOR INSTALLING ROOF & PANELS REVERSIBLE RATCHET 1/4 DRIVE FOR CORNER SCREWS ON TOP TRAVERSE BEAMS ALTERNATIVE : 5MM ALLEN KEY https://www.kctoolco.com/hazet-863p-1-4-reversible-ratchet/ 13MM FLAT WRENCH FOR LEVELING THE GLIDES OF STRUCTURE 8MM HEX BIT WITH EXTENSION FOR HEX BOLT SCREWS RUBBER MALLET FOR INSERTING PANELS 6MM ALLEN KEY FOR ROOF CLIPS 1/8 DRILL BIT FOR DOOR HOLES PHILLIPS HEAD BIT FOR SCREWS FOR DOOR FRAME CORNER SQUARE TO ALIGN FRAME SPIRIT/LASER LEVEL TO LEVEL THE UNIT FLAT PALLET KNIFE TO FACILITATE PANEL INSTALL CLAMPS TO FACILITATE PANEL INSTALL HARDWARE INCLUDED: BOTTOM FEET FILLERS 8MM HEX BOLT SCREWS TO SECURE PANELS TO TOP TRAVERSE DESK KIT THREADED INSERTS AND LOCK NUTS TO SECURE DESK TO PANEL ROOF CLIPS TO SECURE CEILING COVERS FOR DOOR FRAME HOLES SCREWS FOR DOOR
2 MAIN ELEMENTS OF SKELETON FRAME: TOP TRAVERSE BEAMS VERTICAL POSTS SQUARE FLOOR BASE STANDARD PHONE CUBE PANELS: TECH ACOUSTIC PANEL (DESK POWER) GLASS DOOR GLASS PANEL STANDARD ACOUSTIC PANEL Fabric faces are applied to both sides of each Acoustic Panel Tech Panel includes a conduit for power wiring to go through and T-nuts for the Desk installation
LOCATION OF THE TECH PANEL FOR DESK AND POWER The Desk and Power Tech Panel is commonly installed on the side adjacent to the door hinges (left side), but can also be installed on the rear or the right side. POWER CUTOUT IN TOP TRAVERSE BEAM One of the top traverse beams in each size (1026 and 1028) will have a cutout for power wiring to go through this beam and the Tech panel. TRAVERSE BEAM POWER CUTOUTS (REAR WITH CUTOUT) 1026mm The 1026 marked beams will be installed on the door side (Front) and opposite rear side. Desk and Power can be installed on the rear. The 1028 marked beams will be installed on the sides (left and right) of the Cube. If the desk is to be installed on the left or right, the beam with the cut out must be installed on the desk + power side. 1026mm (NO CUTOUT) 3
1 ASSEMBLE THE SKELETON FRAME (DO NOT TIGHTEN SCREWS ALL THE WAY) A B TOP TRAVERSE BEAMS (TOP VIEW): TRAVERSE BEAM: WITH CUTOUT TRAVERSE BEAM: NO CUTOUT B A TOP TRAVERSE BEAMS TO VERTICAL POSTS CONNECTION DETAIL Assemble two parallel sides by securing vertical posts A and B with a 1026mm top traverse beam as shown above. The TRAVERSE Beam for the DOOR PANEL must have NO CUTOUT. The screw plates go IN the vertical post. A B B A Connect the opposite goal posts using the 1028mm beams. A Ratchet with 5mm hex bit is used to assemble the TRAVERSE Beam. DO NOT TIGHTEN SCREWS! Screws will be tightened firmly later at step 4
2 LOCATE WHERE PHONE CUBE IS TO BE INSTALLED COUNTERSINK FACE UP Lay down the square floor base in the exact desired location for the Telephone Cube. Ensure that the door side is on the desired side and that the square base is placed face up, with countersink holes facing up. 3 PLACE SKELETON ON FLOOR BASE & PREPARE UNIT FOR PANELS The leveling glides of the Vertical Posts go into the outer holes of the skeleton base. 5
4 INSTALL POWER SOURCE CABLE IN TECH PANEL IF POWER IS COMING FROM THE FLOOR DISREGARD THIS STEP IF THE CONFIGURATION DOES NOT HAVE A TECH PANEL DISREGARD THIS STEP IF THE POWER SOURCE IS LOCATED OUTSIDE THE CUBE (CEILING, FLOOR OR WALL) GST APPROX 33FT LONG 3 PIN GST TOP BOTTOM 3 PIN Insert and feed the GST end of the cable up the conduit from the bottom of the panel. 6
5 INSTALL THE PANELS INTO SKELETON FRAME 1 Insert the Tech Panel from the bottom on an angle, then fit the sides and top into the skeleton frame. Use a flat pallet knife. PER STEP 4 If the source of power is coming from the floor, feed the GST cable through the top traverse beam s power cutout. 2 Once panel is half way inside the frame, use a clamp on the skeleton frame and the panel frame to facilitate the process. USE 8MM HEX BIT WITH EXTENSION 3 4 Install and tighten the screws to hold the panel within the skeleton frame. Repeat these for all Panels. 7
6 PREPARE AND INSTALL THE DOOR Preparing the Door Panel Black Plastic Strips: They keep the door glass panel in the door frame during assembly. The door handle package will be attached to the glass door. 1. Remove the protective piece of wood from the bottom of the door carefully by removing both leveling glides. 2. Install the leveling glides back onto the door when finished. Installing the Door Panel USE 8MM HEX BIT WITH EXTENSION 1 Install the door panel. Secure the door frame with two 2 Cut & take out the plastic strips hex bolt screws as previously done with the other panels. once the door frame is installed. Install the door handles onto the door. Ensure the handles are positioned as pictured facing the front of the glass door. Check that the door latch clicks when closing the door. 8
7 ENSURE UNIT IS SQUARED/TIGHTEN THE BOLTS Square all corners and firmly tighten all of the corner screws and hex bolts located on top of the panels and door. Check that diagonal measurements from the inside are equal all around. 1 8 FINAL LEVELING OF STRUCTURE Adjusting Leveling Glides: Loosening Leveling Glide Tightening Leveling Glide Loosening the leveling glides will RAISE the post. Tightening the leveling glides will LOWER the post. Use the 13mm Flat Wrench to loosen/tighten the leveling glides 2 Close the door before leveling (until it clicks). IMPORTANT: Make sure all glides are in their respective holes before leveling the structure. 3 Adjust the Panel leveling glides and Vertical Post leveling glides to ensure that the whole structure is leveled in all directions. Click Leveling the unit from a flat stance minimizes the amount of open space between floor and posts/panels. (IMPORTANT FOR ACOUSTICS). 9
8 FINAL LEVELING OF STRUCTURE Cont. 4 Test Glass Door Panel: - Check the Glass Door Panel to make sure it s not slanted (The gap between Glass Door and Door Frame should be approximately 1/4 ). Correctly Leveled Glass Door Panel Incorrectly Leveled Glass Door Panel - Check if there is any scraping between the glass door panel and floor when opening and closing the door (there should not be any scraping). 9 SECURE THE DOOR PANEL (UNIT HAS TO BE LEVELED BEFORE THIS STEP) x3 There are 3 holes on the door frame as highlighted in the images above. For each hole, drill a 1/8th inch pilot hole through the center of the hole, through the vertical post of the skeleton frame, and install the screws provided. Cover the holes with the provided covers. Ensure that the door does not swing out too hard or too fast after installing the screws. Test the door latch again after installing these screws and ensure it clicks when closing the door. 10
11 10 CONNECT LED LIGHT TO CEILINGS 24 V DC + + Before installing the roof onto the unit, connect the two wires coming out of the interior of the ceiling panel to the respective wires connected to the LED light. Ensure to the correct polarity of the connections made. White= Positive Black/Brown/Red = Negative CAUTION: Ensure correct polarity! To properly connect lift the orange tab back to open the track, then insert and push the cable into the track all the way in. Secure the connection by pushing the tab back down. Ensure you connect the same polar wires to each of these components. LED negative wire (already connected) Ceiling negative wire Insert the connected wiring into the hole so the LED light can lay flushed against the ceiling. Place the LED light on the ceiling and center unit with the hole.
11 INSTALL THE ROOF Occupancy Sensor Place the roof on top of the structure. The LED light should be directly above the desk and power, with the motion sensor on the opposite side. Insert Roof Clips into the top traverse beams in the locations circled in the image to the right. Turn the lower part 90 degrees with your finger and then tighten the screw in order to secure the roof. 12 INSTALL WIRING FOR DESK POWER IN TECH PANEL Feed the FEMALE GST end of the cable from the top down through the cutout of the top traverse beam into the conduit and out of the hole in the tech panel. MALE GST FEMALE GST MALE GST GST TO GST 6FT CABLE FEMALE GST 12
13 13 INSTALL DESK ONTO TECH PANEL Screw the threaded rods provided in the Desk Kit into the tech panel. Install the desk onto the threaded rods on the tech panel. Secure with lock nuts provided. 14 INSTALL POWER UNIT IN DESK Insert and install the power unit on to the surface of the desk through the grommet hole. Connect the GST cable from the power unit with the GST cable from the panel.
15 CONNECT ALL WIRING Connect the desk power, source, and ventilation system GST cables into the GST Triple tap extension. Female GST DESK/POWER (MALE) POWER SOURCE (FEMALE) VENTILATION SYSTEM (MALE) Phone Cube Control Box 3-Pronged Plug GST TRIPLE TAP EXTENSION IF POWER FROM THE FLOOR Connect to Power Source 3 PIN IF POWER FROM THE CEILING Desk Power Desk Power 3 PIN Connect to Power Source 14
16 Insert the square shaped foam fillers into the space between the base and the bottom of the vertical posts. Then, insert the smaller rectangular pair onto each side of the bottom of the door frame. Some irregular floors might require foam filler strips under all 3 panels with exception of the door. USA: 100 Fulton Street Boonton, NJ 07005 TEL: 800.631.1186 FAX: 800.220.3844 EMAIL: info@dauphin.com WEB: dauphin.com CB1x1.02.15.19 15