CAUTION: BEFORE BEGINNING INSTALLATION REVIEW LAYOUT DRAWINGS, AND SHIPMENT. MAKE SURE ALL LIGHT S AND MATERIALS ARE ON SITE AND READILY ACCESSIBLE. IF ANY ICON MATERIALS ARE MISSING, CONTACT ICON INTERNATIONAL BEFORE BEGINNING INSTALLATION. LIGHT S MUST BE COMPLETELY INSTALLED PRIOR TO CEILING CONSTRUCTION For ease of installation and maintenance, the Eclipse Wall Wash Lighting System is shipped in two parts: light fixture housings and drop-in light fixture strips. All light fixture housings should be installed first. Once all light fixture housings are installed, light strips can be dropped into required location. Each fixture installation is custom designed and engineered by ICON s engineering department. With every order, a lighting fixture layout is provided by ICON. SEE LAYOUT DRAWING EXAMPLE for typical layout designations. Every layout provided by ICON includes detailed information as to how the system should be installed. Every housing and drop in light strip is labeled to match the lighting system layout provided by ICON. Prior to beginning installation of the lighting system, review the lighting fixture layout provided by ICON. Fixture rows should be built from left to right using the fixtures designated on the provided lighting fixture layout drawings To ease installation, before beginning lighting fixture installation, locate required fixture numbers, as indicated on layout drawing, and move to location to be installed. Line up fixture cartons on floor under the ceiling location they are to be installed. 11 NUMBER 19 WALL SIDE 15 LEFT END INSTALL FIRST MID INSTALL SECOND TRIMMABLE INSTALL LAST DROP IN LIGHT S31A S31B S41A T41B STRIP NUMBER INSTALL LEFT END CAP WALL SIDE (INSTALL S FROM LEFT TO RIGHT) INSTALL RIGHT END CAP WALL SIDE LAYOUT DRAWING EXAMPLE REV DESCRIPTION DATE BY Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 1 of 15
STEP 1 INSTALL JTRIM A. On left side of fixture row, install first piece of J-trim. Each fixture is supplied with a corresponding length of J- trim which is included in the fixture carton. Before beginning J-trim installation, remove all J-trim from cartons and position in appropriate locations. J-trim must be installed 2-13/16" above ceiling line. J-trim must be installed 1 ½" in from end of fixture row to allow for end cap. Install J-trim to wall using self drilling screws (by others). All screws must be installed into structure suitable for supporting fixture weight (such as wall stud). J-TRIM MUST BE INSTALLED LEVEL B. Install remaining fixture J-trim pieces, except for last fixture. All J-trim should be installed to butt against and level with the previous installed J-trim. C. The last piece J-trim will need to be field trimmed to proper length. After all other J-trim has been installed, measure remaining opening. Subtract 1 ½" from this measurement to determine the proper cut length. D. Using an appropriate tool cut the last piece of J-trim to the proper cut length determined in Step C. Install the cut J- trim piece in the same manner as previous J-trim pieces. When all J-trim pieces have been installed, they should look like the figure INSTALLED J-TRIM - EXAMPLE shown below. SELF DRILLING SCREWS LAST PIECE OF FIELD TRIM TO REMAINING OPENING MINUS 1 1/2" TO ACCOMODATE END CAP DRILL POINT SCREW REFLECTOR DROP IN LIGHT STRIP CEILING TRIM CEILING WIRE TIE SHIPPING BRACKET MAINTAINS OPENING (DO NOT REMOVE UNTIL ENTIRE ROW HAS BEEN INSTALLED AND CEILING HAS BEEN BUILT AROUND S) INSTALLED PROFILE (FOR REFERENCE) 1 1/2" 38.1mm OFF WALL TO CLEAR END CAPS INSTALLED JTRIM EXAMPLE 1 1/2" 38.1mm OFF WALL TO CLEAR END CAPS DRILL POINT SCREW TO BE SECURED TO STRUCTURE OF SUITABLE STRENGTH TO SUPPORT WEIGHT OF LIGHT S WALL SIDE SELF DRILLING SCREW 1 1/2" 38.1mm FROM WALL EDGE CEILING (INSTALED AFTER COMPLETE LIGHT INSTALLATION) DRILL POINT SCREW STRUCTURAL SUPPORT 2 13/16" 70.82mm JTRIM INSTALLATION JTRIM HORIZONTAL POSITIONING TOP VIEW JTRIM VERTICAL POSITIONING Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 2 of 15
STEP 2 INSTALL LIGHT SUPPORT WIRES A. Each fixture to be installed is supported by the previously installed J-trim (by Icon) and by wire ties (by others). The wire ties must be attached to the structural ceiling. Each fixture requires the following number of wire ties: 8 fixtures 3 wire ties per fixture 6 Fixtures 3 wire ties per fixture 4 Fixture 2 wire ties per fixture 3 Fixture 2 wire ties per fixture 2 Fixture 2 wire ties per fixture (See WIRE TIE LOCATIONS EXAMPLE for details.) B. All wire ties should be installed a maximum of 8 ½ from the wall on which the J-trim was installed. Wire ties should be of adequate length to allow installation of fixture. (See WIRE TIE POSITION diagram for details) C. Install wire ties above first fixture. The first wire tie should be installed 1" from left wall. (See WIRE TIE LOCATIONS - EXAMPLE for details) D. Install remaining wire ties as dictated by fixture layout. Only one (1) wire tie is required at all light fixture joints. (See WIRE TIE LOCATIONS - EXAMPLE for details) E. Wire ties will be installed at the end of each fixture. For 8 and 6 fixtures, the middle wire tie will be installed at the center of the fixture. (See WIRE TIE LOCATIONS - EXAMPLE for details) WALL SIDE 8 1/2" 215.9mm MAX WIRE TIE POSITION WIRE TIE 1" 25.54mm STRUCTURAL CEILING 1" 27.57mm WIRE TIE WIRE TIE WIRE TIE WIRE TIE WIRE TIE WIRE TIE 95.366 8' 2422.28mm JOINT 48.110 4' 1221.99mm JOINT 47.890 3' 1216.41mm JOINT TRIMMABLE 72.000 1828.8mm WIRE TIE LOCATIONS EXAMPLE Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 3 of 15
STEP 3 INSTALL END CAP ON FIRST LIGHT HOUSING (LEFT END) A. Unpack first light fixture housing (left end) to be installed. B. Locate ICON supplied End Cap Kit (P/N 620642). Remove Left End Cap and four (4) #8B x ¼ sheet metal screws. Set aside remaining end cap and screws for installation on opposite side of fixture row. REFLECTOR CEILING WIRE TIE C. Install Left End Cap. Align End Cap with fixture profile and secure to fixture using four (4) #8B x ¼ sheet metal screws. Note: aligning tab on end cap should slide into aligning slot on back of extruded inner trim.(see STEP 3C DETAIL) DRILL POINT SCREW SHIPPING BRACKET MAINTAINS OPENING (DO NOT REMOVE UNTIL ENTIRE ROW HAS BEEN INSTALLED AND CEILING HAS BEEN BUILT AROUND S) DROP IN LIGHT STRIP CEILING TRIM NOTE: S ARE SHIPPED WITH SHIPPING SPACER BRACKETS INSTALLED. THESE BRACKETS ARE USED TO MAINTAIN A CONSISTENT LIGHT OPENING DURING SHIPPING AND INSTALLATION. THESE SPACERS MUST REMAIN INSTALLED UNTIL CEILING HAS BEEN CONSTRUCTED AROUND COMPLETED LIGHT INSTALLATION. INSTALLED PROFILE (FOR REFERENCE) END CAP 1 LEFT #8B X 0.25" SHEET METAL SCREW SHIPPING BRACKET KEEP INSTALLED IN LIGHT S TO MAINTAIN CONSISTENT OPENING UNTIL CEILING IS BUILT ALIGNING SLOT ALIGNING TAB STEP 3C DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 4 of 15
STEP 4 INSTALL FIRST LIGHT HOUSING (LEFT END) A. Lift first fixture (left end) into place and hook outer extrusion into J-trim. Push fixture in towards back wall as far as possible to minimize visibility of J-trim. (See STEP 4A DETAIL) B. Use previously installed wire ties to secure other side of fixture. Thread wire ties through holes in fixture gusset and adjust wire ties such that fixture is secure and level. (See STEP 4B DETAIL) C. Slide fixture to the left until the end cap flange butts against wall, or the fixture is in desired position. When fixture is installed it should look like figure in STEP 4C DETAIL THREAD WIRE TIE THROUGH HOLES IN HOUSING WIRE TIE STRUCTURAL CEILING GUSSET OUTER EXTRUSION STEP 4A DETAIL SHIPPING SPACER BRACKET DO NOT REMOVE UNTIL ALL S AND CEILING HAVE BEEN INSTALLED SLIDE IN THIS DIRECTION AS FAR AS POSSIBLE TO MINIMZE VISIBILITY STEP 4B DETAIL WIRE TIE THREAD THROUGH HOLES IN BRACKET WIRE TIE THREAD THROUGH HOLES IN BRACKET SLIDE IN THIS DIRECTION UNTIL END CAP FLANGE BUTTS AGAINST WALL INSTALL SO IT IS LEVEL AND RESTS SECURELY IN WIRE TIES STEP 4C DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 5 of 15
STEP 5 INSTALL NEXT LIGHT HOUSING (MID) 1/4120 BOLT A. Lift next fixture housing into place and hook outer extrusion into J-trim. Push fixture housing in towards back wall as far as possible to minimize visibility of J-trim. (See STEP 4A DETAIL) B. Use previously installed wire ties to secure other side of fixture. Thread wire ties through holes in fixture housing and adjust wire ties such that fixture is secure and level. (See STEP 4B DETAIL) C. Locate ICON supplied Joining Kit (P/N 620643). Install three (3) Extrusion Aligners from joining kit into Inner and Outer Extrusion of adjacent fixture. Extrusion Aligners should be slid into slots located on Inner and Outer extrusion for approximately ½ their length. (See STEP 5C DETAIL) D. Bring fixtures together, making sure Extrusion Aligners are seated in the corresponding inner and outer extrusion slots of the fixture to be joined. Join the two fixtures using three (3) ¼ -20 x 1 bolts and three ¼ - 20 wing nuts supplied in Joining Kit. (See STEP 5D DETAIL) E. When joining is complete fixture joint should look like STEP 5E DETAIL. OUTER EXTRUSION ALIGNER SLOTS PREVIOUSLY INSTALLED EXTRUSION ALIGNER 1/4120 WING NUT BEING INSTALLED OUTER EXTRUSION STEP 5D DETAIL 1/4120 WING NUT EXTRUSION ALIGNERS ALIGNER SLOT STEP 5C DETAIL STEP 5E DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 6 of 15
STEP 6 INSTALL REMAINING MID HOUSINGS A. Install remaining mid fixture housings as shown in Step 5. B. Follow Steps 7-10 to install last fixture housing (end right) REFLECTOR CEILING WIRE TIE DRILL POINT SCREW DROP IN LIGHT STRIP STEP 7 TRIM LAST (END RIGHT) TO PROPER SIZE A. After End Left Fixture and all Mid Fixtures have been installed, measure remaining opening for last fixture (End Right Fixture). Subtract 1 from this measurement to determine proper cut length for End Right Fixture. (See STEP 7A DETAIL) SHIPPING BRACKET MAINTAINS OPENING (DO NOT REMOVE UNTIL ENTIRE ROW HAS BEEN INSTALLED AND CEILING HAS BEEN BUILT AROUND S) CEILING TRIM INSTALLED PROFILE (FOR REFERENCE) MEASURE OPENING AND SUBTRACT 1" TO 72.976 1853.58mm DETERMINE CUT LENGTH INSTALLED END LEFT INSTALLED MID S WIRE TIES STEP 7A DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 7 of 15
STEP 7 TRIM LAST HOUSING (END RIGHT) TO PROPER SIZE CONT'D B. Remove Shipping Brackets out of C. Remove the screws securing the fixture housing. Set Shipping Gussets to the fixture housing. The Brackets aside, they will be reinstalled after fixture is trimmed. BE Philips head screws and one (1) Gussets are secured with five (5) #8B SURE NOT TO DAMAGE Philips head self drilling screw. HOUSING FINISH Remove all Gussets from the fixture WHEN REMOVING SHIPPING housing. Place screws aside for BRACKETS. (See STEP 7B future use. (See STEP 7C DETAIL) DETAIL) D. Remove the screws securing the Inside Extrusion to the Outside Extrusion. Slide the two extrusions apart. Place screws aside for future use. (See STEP 7D DETAIL) HEAD SCREWS HEAD SCREWS OUTER EXTRUSION SHIPPING BRACKET STEP 7B DETAIL HEAD SCREW GUSSET PHILIPS SELF DRILLING SCREW STEP 7C DETAIL (TYP BOTH ENDS) HEAD SCREW Description: PRIME 44 WW 2120 SNAP IN STRIP STEP 7C DETAIL (TYP ALL GUSSETS) Sheet 8 of 15
STEP 7 TRIM LAST HOUSING (END RIGHT) TO PROPER SIZE CONT'D E. Measure from left end of Inner and Outer Extrusions to the cut length determined in Step 7A and mark Inner and Outer Extrusion. F. Remove Inner and Outer Extrusions. Using an appropriate tool, cut the Inner and Outer Extrusions on the mark from step 7E. File down any sharp edges that result from cutting. Be sure to use a saw blade designed to cut aluminum when cutting the extrusions. 45.351 1151.92mm MEASURE AND CUT LENGTH DETERMINED IN STEP 7A 46.630 1184.4mm MEASURE AND CUT LENGTH DETERMINED IN STEP 7A STEP 7F STEP 7F Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 9 of 15
STEP 8 REASSEMBLE TRIMMED HOUSING A. Slide trimmed outer extrusion into slot on inner extrusion and secure with #8B x.25 screws removed in Step 7. (See STEP 8A DETAIL) B. Use #8B x.25 sheet metal screws removed in Step 7 to secure the fixture Gussets to the inner and outer extrusions. The end gussets should be set in from the end of the housing approximately 1/32 of an inch. (See STEP 8B DETAIL) STEP 9 INSTALL RIGHT END CAP A. Locate Right End Cap and (4) #8b x ¼ screws which were set aside in Step 3 from ICON supplied End Cap Kit (p/n 620642). B. Install Right End Cap. Align End Cap with fixture profile and secure to fixture using four (4) #8b x ¼ sheet metal screws. Note: aligning tab on end cap should slide into aligning slot on back of extruded inner trim. (See STEP 9B DETAIL) HEAD SCREW HEAD SCREWS GUSSET PHILIPS SELF DRILLING SCREW HEAD SCREW HEAD SCREWS OUTER EXTRUSION STEP 7C DETAIL (TYP ALL GUSSETS) #8B X 0.25" SHEET METAL SCREWS ALIGNING SLOT INNER EXTRUSION STEP 8A DETAIL (TYP BOTH ENDS) STEP 9B DETAIL ALIGNING TAB END CAP 1 RIGHT Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 10 of 15
STEP 10 INSTALL END RIGHT HOUSING A. Locate ICON supplied Joining Kit (P/N 620643). Install three (3) Extrusion Aligners from joining kit into Inner and Outer Extrusion of adjacent fixture. FOR THE LAST Extrusion Aligners should be slid COMPLETELY into slots located on Inner and Outer extrusion of adjacent installed fixture. (See STEP 5C DETAIL) ADJACENT END RIGHT ADJACENT END RIGHT B. Lift End Right fixture into place and hook outer extrusion into J-trim. Push fixture in towards back wall as far as possible to minimize visibility of J-trim. (See STEP 4A DETAIL) C. Use previously installed wire ties to secure other side of fixture. Thread wire ties through holes in fixture gussets and adjust wire ties such that fixture is secure and level. (See STEP 4B DETAIL) D. Align Inner Extrusions of both fixtures and slide the Inner Extrusion Aligner so that it is centered on the joint between fixtures. (See STEP 10E DETAIL) ALIGNER (SLIDE COMPLETELY INTO SLOTS OF OF ADJACENT ) STEP 10E DETAIL ALIGNER CENTERED ON JOINT E. Align Outer Extrusions of both fixtures and slide the two (2) Outer Extrusion Aligners so that they are centered on the joint between fixtures. (See STEP 10F DETAIL) END RIGHT END RIGHT F. Join the two fixtures using three (3) ¼ -20 x 1 bolts and three ¼ - 20 wing nuts supplied in Joining Kit. (See STEP 5E DETAIL) ADJACENT ADJACENT G. When joining is complete fixture joint should look like STEP 5E DETAIL. OUTER EXTRUSION ALIGNERS (SLIDE COMPLETELY INTO SLOTS OF OUTER EXTRUSION OF ADJACENT ) OUTER EXTRUSION ALIGNERS CENTERED ON JOINT STEP 10F DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 11 of 15
STEP 11 INSTALL SNAP IN LGIHT STRIPS NOTE: SHIPPING SPACER BRACKET MAY NEED TO BE REMOVED TO INSTALL SNAP-IN STRIP. SPACER MUST BE REPLACED AFTER STRIP INSTALLATION. SPACER BRACKETS ARE CRITICAL TO MAINTAIN OPENING WHILE CEILING IS BUILT. A. Install drop in light strips according to layout drawing provided by ICON. against the end cap of the housing (See STEP 11B DETAIL) B. Install end cover in first light strip. Use ICON Strip End Cover Kit # 620611 for staggered strips and ICON Strip End Cover Kit # 620612 for non-staggered strips. End cover should be installed on end of strip which will be C. Remove finger hole plugs in reflector. Use fingers in holes to hold and insert snap in strip into housing. (See STEP 11B DETAIL) 1 LT STAG STRIP END COVER INSTALLATION 2 LT STAG STRIP END COVER INSTALLATION 1/2 LT NONSTAG STRIP END COVER INSTALLATION FINGER HOLE PLUG FINGER HOLE PLUG #8B X 0.25" SCREW #8B X 0.25" SCREW KNOCK OUT AS REQUIRED STAG STRIP END COVER KNOCK OUT AS REQUIRED NON1STAG STRIP END COVER STEP 11 C DETAIL STEP 11B DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 12 of 15
STEP 11 INSTALL SNAP IN LGIHT STRIPS CONT'D D. Carefully lift and rotate first strip into housing until it is parallel with back of fixture. Strip should drop into place on rear mounting detail. (See STEP 11D DETAIL) BE VERY CAREFUL NOT TO DAMAGE REFLECTOR FINISH WHEN INSTALLING LIGHT STRIP. E. Slide snap in strip into required position (SEE STEP 11 D DETAIL). F. Replace finger hole plugs which were removed. G. Install second snap in strip. For 1 light staggered lamping, pay careful attention to the orientation of the strip. H. Connect Wire Harnesses between the two snap in strips. (See STEP 11H DETAIL) Make sure the Wire Harnesses are properly orientated before connecting. (See WIRE HARNESS DETAIL) I. Slide second strip into position. Make sure all wires are tucked into the strips before pushing together. Continue installing strips until all strips are installed. J. Install end cover on last strip before it is installed. If the last strip is a telescopic strip, the end cover must be installed in the light strip installed before the telescopic strip. End cover should be installed on end of strip facing the telescopic strip. K. The last strip to be installed should be the telescopic strip. After telescopic strip is installed, the slide should be extended as far as possible. (See STEP 11K DETAIL) STEP 11D DETAIL REMOVE SHIPPING SPACER BRACKET IF NECESSARY STEP 11D DETAIL RE1INSTALL SHIPPING SPACER BRACKET IF REMOVED INSTALL END COVER ON THIS STRIP TELE SLIDE STEP 11 I DETAIL FEMALE HARNESS END LOCKING TAB WHITE (COMMON) BLACK (HOT) LOCKING TAB GREEN (GROUND) WIRE HARNESS PIN ORIENTATION AND DESIGNATION CATCH CATCH WHITE (COMMON) BLACK (HOT) NOTE: SHIPPING SPACER BRACKET MAY NEED TO BE REMOVED TO INSTALL DROP IN STRIP. SPACER MUST BE REPLACED AFTER STRIP INSTALLATION. SPACER BRACKETS ARE CRITICAL TO MAINTAIN OPENING WHILE CEILING IS BUILT. MALE HARNESS END MALE HARNESS PLUG STEP 11H DETAIL WIRE HARNESS PLUG ORIENTATION WIRE HARNESS DETAIL FEMALE HARNESS PLUG Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 13 of 15
CAUTION! BE SURE BUILDING POWER CIRCUIT IS SHUT OFF, LOCKED OUT AND SUITABLY TAGGED BEFORE PERFORMING ANY ELECTRICAL WORK. NOTE: ALL ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED ELECTRICIAN AND MUST FOLLOW LOCAL ELECTRICAL CODES. STEP 12 CONNECT BUILDING POWER A. Building power can be connected anywhere along length of fixture run. B. To connect power, drill a hole as required for appropriate wiring adapter in back of fixture housing, typical 7/8 for most adapters. (See STEP 12B DETAIL) C. Install appropriate adapter for building wire to pass through fixture. (Flexible conduit adapter, by others, shown). (See STEP 12C DETAIL) D. Cut wire harness at connection point, strip ends of harness wires and connect to building supply wire using wire nuts or other connectors according to code. (See STEP 12D DETAIL) WIRE NUT OR EQUIVALENT CUT WIRE HARNESS ENDS BUILDING SUPPLY WIRES STEP 12D DETAIL REMOVE KO QUICK WIRE ACCESS PLATE DRILL HOLE AS REQUIRED BY WIRE CONNECTOR TO BE USED (TYP. 7/8") WIRING ADAPTER AS REQUIRED BY LOCAL ELECTRICAL CODES COMPLETED WIRING CONNECTION STEP 12B DETAIL STEP 12C DETAIL Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 14 of 15
STEP 13 INSTALL SHIELDING IF REQUIRED A. The Eclipse Wall Wash lighting system can be supplied with optional shielding, either a white acrylic lens or a straight blade baffle. B. To install lens, slide longer leg of lens into opening on ceiling side of fixture. Lift lens into fixture and drop short leg into hook on wall side of fixture. Install lenses from left to right. Trim last lens to fit. Be sure to use a saw blade designed to cut plastic when trimming lens. C. To install baffle, slide straight bent leg of baffle into opening on ceiling side of fixture. Lift baffle into fixture and drop short leg into hook on wall side of fixture. Install baffle from left to right. Trim last baffle to fit. Be sure to use a saw blade designed to cut aluminum when trimming baffle. LENS INSTALLATION BAFFLE INSTALLATION Description: PRIME 44 WW 2120 SNAP IN STRIP Sheet 15 of 15