UP33 CRAWL & TODDLE (STANDARD) NATURAL COATED DECK COATED RAMP FRONT WALL BACK WALL DESCRIPTION COATED STEPS 90 ANGLE BRACKET LEFT WALL RIGHT WALL CLEAR BUBBLE CRUISE RAIL SQUARE SPIRAL WHEEL TRIANGLE CIRCLE FRAME CIRCLE MIRROR WARNING LABEL PLATE HARDWARE COMPLETE 3/8" x 3/4" CARRIAGE BOLT 3/8" x 3/4" P.B.H.C.S. w/patch 3/8" x " P.B.H.C.S. w/patch Parts List 3/8" x /" P.B.H.C.S. w/patch 3/8" x 3/4" P.B.H.C.S. w/patch 3/8" x /4" P.B.H.C.S. w/patch 3/8" x 3/4" P.B.H.C.S. w/patch 3/8" x 3 /4" P.B.H.C.S. w/patch 3/8" HEX NUT ( /4" O.D.) 3/8" BARREL NUT /" I.D. BRONZE BUSHING LARGE GEAR SMALL GEAR #4 x /" PAN HEAD SCREW 6-3 MONTH WARNING LABEL 3/8" PIN-IN TORX BIT TT-4 3/8" PIN-IN TORX KEY-TT-4 QTY 4 4 4 6 3 6 30 8 49 3 4 PART NUMBER 403097 403096 403086** 403087** 40309 403098 403088** 403089** 30443 40309 403090** 40309** 403094** 403093** 6978 403 40303 800* 80* 800* 803* 804* 806* 808* 8060* 80403* 8744* 804804* 8740* 080* 40309* 4030* 809400* 4034* 86 868 Unless Otherwise Specified, All Units of Measure are Each *Items listed below Hardware Complete line are included with Hardware Complete Number **Included in HDPE package 4030 Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement. Promptly cut-off flush, file smooth, and treat to prevent corrosion. UP33 used with UP34 In Ground Package or UP3 Surface Mount Package. (Both Sold Seperately) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com
UP33 CRAWL & TODDLE (STANDARD) NATURAL SPECIFICATIONS: HDPE Panels: Panels shall be precision cut from a single solid sheet of.7" thick UV-stabilized extruded high-density polyethylene with colors molded in. The material will have a density of 60 lbs/ft³ and a tensile strength of 4400 PSI (30 Mpa) as determined per procedure C of ASTM D98. All edges shall have radiuses and all corners rounded for safe play. Plastisol Coated Steps, Deck and Ramp: All metal deck platforms, steps and ramps, are plastisol-coated. Each part is chemically washed and completely submerged in a special heat-activated primer and allowed to dry. Parts are then pre-heated and immersed in liquid polyvinyl-chloride (plastisol). The PVC coating shall have a typical thickness of.080" to.0", and a hardness of Shore A 83 +/- normal durometer range. This material is classed as "Self Extinguishing", meets or exceeds automotive specifications NVSS30, and contains ultraviolet inhibitors to help prolong the life of the coating. Standard color is brown, with optional colors available. The following characteristics apply: Tensile Strength -,800 psi Elongation - 90 % Tear Strength - 40 lbs/in Cruise Rail: Shall be -/6" O.D. x gauge (.07" thick) galvanized steel tubing and shall be coated after fabrication with a custom formula of TGIC polyester powder coating Clear Bubble: Shall be /4" thick transparent polycarbonate. Flat Mirror: Shall be /8" thick polycarbonate. Large and Small Gears: Shall be high-density polyethylene with colors molded in 90 Angle Bracket: Shall be 3/6" x " Hot Rolled Steel. 90 Degree Angle Bracket will have baked on polyester powder-coated finish after fabrication. Hardware: All nuts, bolts, screws, inserts, and lockwashers used in the assembly of all play equipment shall be stainless steel, yellow dichromate plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners shall be 304 alloy stainless steel. Fasteners with yellow dichromate treatment have an electro-deposited, 99.9% pure zinc substrate applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc plating. Yellow dichromate has a 30% longer life to white corrosion and 7% longer to red corrosion than does hot-dip galvanizing. Stainless steel fasteners shall be button pin-in head, hex socket cap screws with a two-part epoxy locking patch added to the threads. The two-part locking patch shall consist of one part resin and one part catalyst which are activated during installation. After curing, the material shall require a minimum of five times the installation torque to remove the fastener. Manufacturer shall provide special installation tools for pinned fasteners. Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 6
UP33 CRAWL & TODDLE (STANDARD) NATURAL COATED DECK (403097) 90 ANGLE BRACKET (403098) FRONT WALL (403086) 08 09 SPIRAL WHEEL (40309) TRIANGLE (403094) 06 BACK WALL (403087) 030 LEFT WALL (403088) COATED STEPS (40309) CIRCLE FRAME (403093) 03 CIRCLE MIRROR (6978) 033 COATED RAMP (403096) 033 RIGHT WALL (403089) SPIRAL WHEEL (40309) SMALL GEAR (4030) LARGE GEAR (40309) SMALL GEAR (4030) BACK WALL (403087) 07 0 CLEAR BUBBLE (30443) WARNING LABEL PLATE (403) CRUISE RAIL (40309) SQUARE (403090) 033 FINISHED ASSEMBLY Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 7
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP. Make sure on Coated Deck, Ramp and Steps that all holes are clear of plastisol coating.. Attach Coated Deck to Coated Ramp using 3/8" x " P.B.H.C.S. w/patch, 3/8" Flat Washer ( /4" O.D.), and 3/8" Hex Nut. See Detail 03. 3/8" HEX NUT (80403) ( /4" O.D.) (8744) ( /4" O.D.) (8744) COATED DECK COATED RAMP 3/8" x " P.B.H.C.S. w/patch (800) 03 COATED RAMP (403096) COATED DECK (403097) 03 UNDERNEATH VIEW Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 8
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP. Attach assembled Deck and Ramp to Front Wall and Back Wall using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, 3/8" Flat Washer ( /4" O.D.), and 3/8" Hex Nut. See Detail 033. NOTE: IF INSTALLING IN GROUND OR SURFACE MOUNT PACKAGES REFER TO UP34 OR UP3 INSTALLATION SHEETS NOW. 3/8" HEX NUT (80403) COATED PART (8740) ( /4" O.D.) (8744) 3/8" x 3/4" P.B.H.C.S. w/patch (804) WALL PANEL 033 COATED RAMP (403096) BACK WALL (403087) 033 IMPORTANT: DO NOT BOLT WILL BOLT IN A LATER STEP COATED DECK (403097) FRONT WALL (403086) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 9
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP 3. Attach Left and Right Side Wall to Coated Steps using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, 3/8" Flat Washer ( /4" O.D.), and 3/8" Hex Nut. See Detail 033.. Attach Left and Right Side Wall to Front Wall using 90 Angle Bracket, 3/8" x 3/4" Carriage Bolt, and 3/8" Barrel Nut. See Detail 04. 3/8" HEX NUT 3/8" BARREL NUT (80403) (804804) COATED PART 90 ANGLE BRACKET (8740) ( /4" O.D.) (8744) PANEL 04 3/8" x 3/4" CARRIAGE BOLT (800) 3/8" x 3/4" P.B.H.C.S. w/patch (804) WALL PANEL 033 FRONT WALL (403086) RIGHT WALL (403089) 033 COATED STEPS (40309) 04 LEFT WALL (403088) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 0
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP 4. Attach Coated Steps to Front Wall using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer ( /4" O.D.), and 3/8" Hex Nut. See Detail 034. COATED RAMP 3/8" x 3/4" P.B.H.C.S. w/patch (804) PANEL COATED STEPS ( /4" O.D.) (8744) 3/8" HEX NUT (80403) ( /4" O.D.) (8744) 034 FRONT WALL (403086) COATED STEPS (40309) 034 UNDERNEATH VIEW Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP. Attach Clear Bubble to Back Wall using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8" Barrel Nut. See Detail 0.. Attach Cruise Rail to Back Wall using 3/8" x 3/4" P.B.H.C.S. w/patch and 3/8" Flat Washer. See Detail 06. 3/8" BARREL NUT (804804) CLEAR BUBBLE (30443) CRUISE RAIL 3/8" x 3/4" P.B.H.C.S. w/patch (80) (8740) BACK WALL 0 (8740) PANEL 06 3/8" x 3/4" P.B.H.C.S. w/patch (804) BACK WALL (403087) CRUISE RAIL (40309) CLEAR BUBBLE (30443) 0 06 Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP 6. Attach Small and Large Gears to Back Wall using 3/8" x 3 /4" P.B.H.C.S. w/patch, 3/8" Flat Washer, and 3/8" Barrel Nut. See Detail 07.. Attach Square to Back Wall using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8" Barrel Nut. See Detail 08. 3/8" BARREL NUT (804804) 3/8" BARREL NUT (804804) (8740) (8740) PANEL (8740) SQUARE (8740) PANEL GEAR /" I.D. BRONZE BUSHING (080) 07 3/8" x 3 /4" P.B.H.C.S. w/patch (8060) 08 SQUARE 3/8" x 3/4" P.B.H.C.S. w/patch (808) SMALL GEAR (4030) LARGE GEAR (40309) SMALL GEAR (4030) 07 BACK WALL (403087) 08 SQUARE (403090) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 3
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP 7. Attach Spiral Wheel to Front Wall using 3/8" x /4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8" Barrel Nut. See Detail 09.. Attach Triangle to Left Side Wall using 3/8" x 3/4" P.B.H.C.S. w/patch, 3/8" Flat Washer, /" I.D. Bronze Bushing, and 3/8" Barrel Nut. See Detail 030. 3/8" BARREL NUT (804804) /" I.D. BRONZE BUSHING (080) 3/8" BARREL NUT (804804) TRIANGLE /" I.D. BRONZE BUSHING (080) PANEL SPIRAL WHEEL SPIRAL WHEEL (8740) (8740) 09 PANEL (8740) 3/8" x /4" P.B.H.C.S. w/patch (806) 030 (8740) TRIANGLE 3/8" x 3/4" P.B.H.C.S. w/patch (808) FRONT WALL (403086) TRIANGLE (403094) SPIRAL WHEEL (40309) 09 030 LEFT WALL (403088) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 4
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP 8. Attach Circle Frame and Circle Mirror to Right Side Wall using 3/8" x /" P.B.H.C.S. w/patch, 3/8" Flat washer, and Barrel Nut. See Detail 03.. Plumb and level the entire assembly and tighten all fasteners. 3/8" BARREL NUT (804804) PANEL MIRROR (8740) CIRCLE FRAME 03 3/8" x /" P.B.H.C.S. w/patch (803) RIGHT WALL (403089) CIRCLE FRAME (403093) 03 CIRCLE MIRROR (6978) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com
0 INCH 6 0 CM 6 7 8 9 0 UP33 CRAWL & TODDLE (STANDARD) NATURAL STEP 9. Attach 6-3 Month Warning Label to Warning Label Plate. See Detail 04.. Attach Warning Label Plate to Back Wall using #4 x / Pan Head Screw. See Detail 04. Refer to view for location. PANEL 6-3 MONTH WARNING LABEL (4034) WARNING LABEL PLATE (403) #4 x /" PAN HEAD SCREW (809400) 04 7 in [7.78 cm] 04 in [.08 cm] 6-3 MONTH WARNING LABEL (4034) WARNING LABEL PLATE (403) Issued/Revised: 0/8/ 800.48.87 www.ultraplay.com 6