PRT 1 GENERL 1.01 SECTION INCLUDES SECTION 06 41 00 Shop-fabricated plastic laminate-clad cabinet units. B. Countertops. C. Cabinet hardware. 1.02 SUBMITTLS See Section 01 30 00 -dministrative Requirements, for submittal procedures. B. Shop Drawings: Indicate materials, component profiles and elevations, assembly methods, joint details, fastening methods, accessory listings, hardware location and schedule of finishes. C. Laminate: Product data including installation and maintenance instructions. D. Countertops: Product data including installation and maintenance instructions. E. Cabinet Hardware: Product data including installation and maintenance instructions. F. Coordination Drawings showing locations and types of all blocking and other anchors to be built into substrates. G. Product Data: Provide data for hardware accessories. 1.03 QULITY SSURNCE Perform work in accordance with WI/WMC rchitectural Woodwork Quality Standards Illustrated, Custom quality, unless other quality is indicated for specific items. B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in this section with minimum three years of documented experience. C. Installer Qualifications: Company specializing in installing the products specified in this section with minimum three years of documented experience. 1.04 DELIVERY, STORGE, ND HNDLING Protect units from moisture damage. 1.05 FIELD CONDITIONS During and after installation of millwork, maintain temperature and humidity conditions in building spaces at same levels planned for occupancy. PRT 2 PRODUCTS 2.01 CBINETS Quality Grade: Unless otherwise indicated provide products of quality specified by WI//WMCIWI rchitectural Woodwork Standards for Premium Grade. 2.02 LUMBER MTERILS Softwood Lumber: NIST PS 20; Graded in accordance with Wl rchitectural Woodwork Quality Standards Illustrated, Custom; average moisture content of 6 percent. B. Hardwood Lumber: NHL graded in accordance with Wl rchitectural Woodwork Quality Standards Illustrated, Custom; average moisture content of 6 percent. 2.03 PNEL MTERILS Particleboard: NSI 208.1; medium density industrial type as specified in WI/WMC rchitectural Woodwork Quality Standards Illustrated, composed of wood chips bonded with moisture resistant adhesive under heat and pressure; sanded faces; thickness as required; use for components indicated on drawings. CPS Lee & Ridgeway Elementary Schools Renovations PW 201136.09 06 41 00 I 1
B. Hardboard: H 135.4; Pressed wood fiber with resin binder, Class 1 -Tempered, 1/4 inch thick, smooth two sides (S2S); use for drawer bottoms, dust panels, and other components indicated on drawings. 2.04 LMINTE MTERILS. Manufacturers: 1. Formica Corporation: www.formica.com. 2. Wilsonart International, Inc: www.wilsonart.com. 3. Substitutions: See Section 01 60 00 - Product Requirements. B. Plastic Laminate: 1. General Purpose: High pressure decorative laminate, fire-rated, Wl P-200, NEM Test LD-3. a. Color: s determined on the Finish Schedule and Key. b. Horizontal Surfaces: Grade 50/HGF (0.050 inches). c. Vertical Surfaces: Grade 32NGF (0.032 inches). C. Cabinet Liner: cid-resistant melamine, thermosetlthermofused plastic overlay, permanently bonded to substrate, NEM Test LD-3. 2.05 CCESSORIES. dhesive: Type recommended by fabricator to suit application. B. Fasteners: Size type and finish to suit application. ll fasteners to be concealed. C. Bolts, Nuts, Washers, Lags, Pins, and Screws: Of size, type, and finish to suit application. D. Grommets: Standard plastic grommets for cut-outs, in color to match adjacent surface. 2.06 CBINET HRDWRE. Countertop Wall Supports: Lyman ssociates, Inc. at www.lymanassociates.com/topsupport. Size appropriately for countertop size and usage. Color: to be chosen from manufacturer's available finishes. B. Drawer and Door Pulls: "U" shaped wire pull, steel with chrome finish, 4 inch centers. C. Cabinet Locks: Keyed cylinder, two keys per lock, master keyed, steel with chrome finish. D. Catches: Magnetic. E. Drawer Slides: 1. Type: Standard extension. 2. Static Load Capacity: Commercial grade. 3. Mounting: Side mounted. 4. Stops: Integral type. F. Cabinet-mounted adjustable shelf supports: Recess-mounted, nickel plated steel standards with horizontal slots, full height of cabinet, with adjustable shelf support clips for each shelf indicated. G. Hinges: 170 degree concealed European. H. Hardware Quantities: 1. Hinges: Two per door up to 36" high. Three per door over 36" high. 2. Catches: One per door. 3. Drawer slides: Two per drawer. 4. Locks: provide locks for all doors and drawers. 2.07 FBRICTION. ssembly: Shop assemble cabinets for delivery to site in units easily handled and to permit passage through building openings. B. Edging: Fit shelves, doors, and exposed edges with specified edging. Do not use more than one piece for any single length. C. Door and Drawer Fronts: 3/4 inch thick; reveal overlay style. Hickman High School PW 201136.09 thletics Building ddition and Sitework 06 41 00 I 2
D. Fitting: When necessary to cut and fit on site, provide materials with ample allowance for cutting. Provide matching trim for scribing and site cutting. E. Plastic Laminate: pply plastic laminate finish in full uninterrupted sheets consistent with manufactured sizes. Fit corners and joints hairline; secure with concealed fasteners. Slightly bevel arises. Locate counter butt joints minimum 2 feet from sink cut-outs. F. pply laminate backing sheet to reverse side of plastic laminate finished surfaces. G. Mechanically fasten back splash to countertops with steel brackets at 16 inches on center. H. Provide cutouts for plumbing fixtures. Verify locations of cutouts from on-site dimensions. Prime paint cut edges. I. Identification of Cabinet Surfaces by Visibility: 1. Exposed Surfaces: a. Surfaces visible when drawers and opaque doors are closed. b. Bottoms of cabinets that are 42" or more above finished floor. c. Surfaces visible behind clear glass doors. d. Top of cabinets below 78" above finished floor. 2. Semi-Exposed Surfaces: a. Surfaces visible when opaque doors are opened or drawers are extended. b. Surfaces visible when bottoms of cabinets are more than 30" and less than 42" above finished floor. 3. Concealed (Unexposed) Surfaces: a. Surfaces not visible after installation. b. Bottoms of cabinets less than 30" above finished floor. c. Tops of cabinets at least 78" above finish floor and not visible from an upper level. d. Stretchers, blocking, and components, concealed by drawers. J. Base Cabinet (without doors): with HPDL GP50 to match the door and drawer front color. Provide adequate excess laminate to scribe cabinet to wall if required. 2. Bottom of cabinet shall be 3/4" thick particleboard laminated on exposed surfaces with HPDL GL50 and semi-exposed surfaces with melamine. The front edge shall be banded with HPDL GL50 to match the door and drawer front color. 4. Stretchers and top rails for top support shall be 3/4" thick particleboard by full depth and width of cabinet. 5. djustable shelves shall be melamine over 3/4" thick particleboard up to 30" wide and 1" thick particleboard 30" to 48" wide. The front edge shall match shelf color. K. Base Cabinet (with doors): with HPDL GP50 to match the door and drawer front color. Provide adequate excess laminate to scribe cabinet to wall if required. 2. Bottom of cabinet shall be 3/4" thick particleboard laminated on exposed surfaces with HPDL GL50 and semi-exposed surfaces with melamine. The front edge shall be banded with HPDL GL50 to match the door and drawer front color. 4. Stretchers and top rails for top support shall be 3/4" thick particleboard by full depth and width of cabinet. Hickman High School thletics Building ddition and Sitework PW201136.09 06 41 00 I 3
5. djustable shelves shall be melamine over 3/4" thick particleboard up to 30" wide and 1" thick particleboard 30" to 48" wide. The front edge shall match shelf color. L. Wall Unit (without doors): with HPDL GP50 to match the door and drawer front color. 2. Bottoms and tops of cabinet shall be 3/4" thick particleboard laminated on exposed surfaces with HPDL GP50 and semi-exposed surfaces with melamine. The front edge shall be banded with HPDL GL50 to match the door and drawer front color. 4. djustable shelves shall be melamine over 3/4" thick particleboard up to 30" wide and 1" thick particleboard 30" to 48" wide. The front edge shall match shelf color. M. Wall Cabinet (with doors): with HPDL GP50 to match the door and drawer front color. 2. Bottoms and tops of cabinet shall be 3/4" thick particleboard laminated on exposed surfaces with HPDL GL50 and semi-exposed surfaces with melamine. The front edge shall be banded with HPDL GL50 to match the door and drawer front color. 4. djustable shelves shall be melamine over 3/4" thick particleboard up to 30" wide and 1" thick particleboard 30" to 48". The front edge shall match shelf color. N. Drawers: 1. Sides, backs, and sub-front shall be 1/2" thick particleboard laminated with melamine. The back and sub-front shall be doweled and glued into sides. Dowels shall be fluted, with chamfered ends and a minimum diameter of eight (8) millimeters. Top edge is banded with melamine. Drawer sides, backs and sub-fronts shall be 1" shorter than drawer face dimension. 2. Drawer bottom is melamine over 1/4" thick hardboard set into sides, back, and front in grooves 1/4" deep with a minimum 3/8" standing shoulder. Spot glue and reinforce with glue blocks. Bottom may be glued and nailed to bottom edge of back. 3. Paper storage drawers are a heavy-duty 3/4" particleboard construction with plywood reinforcements at bottom and a retaining hood at the rear of each drawer. 4. Provide dust panels of 1/4" thick tempered hardboard above all drawers and compartments except where immediately below top of cabinet or counter top. 0. Bases: 1. Integral with cabinet with recessed toe kick. 2. Prepare base for installation of base specified elsewhere. PRT 3 EXECUTION 3.01 EXMINTION. Verify adequacy of backing and support framing. B. Examine the job site and the conditions under which the Work under this Section is to be performed. Notify the rchitect in writing of unsatisfactory conditions. Do not proceed with Work until unsatisfactory conditions have been corrected in acceptable manner. C. Condition millwork to average prevailing humidity conditions in installation areas prior to installing. D. Verify location and sizes of utility rough-in associated with work of this section. Hickman High School thletics Building ddition and Sitework PW201136.09 06 41 00 I 4
3.02 INSTLLTION Install casework with factory-trained supervision authorized by manufacturer/fabricator. Erect casework, plumb, level, true and straight with no distortions. Shim as required. Where laminate clad casework and paneling abuts other finished Work, scribe and cut to accurate fit. 1. Field Joinery: Comply with Wl requirements for shop joinery. 2. Make joints neatly, with uniform appearance. 3. Bolt adjacent lockers together for rigidity. B. djust casework and hardware so that doors and drawers operate smoothly without warp or bind. Lubricate operating hardware as recommended by manufacturer. C. Use purpose designated fixture attachments for all mounted components. D. Countersink semi-concealed anchorage devices used to wall mount components, and conceal and plugs of matching material. Place flush with surrounding surfaces. E. Coordinate mechanical and electrical items to be installed in the Work of this Section. F. Set and secure custom cabinets in place, assuring that they are rigid, plumb, and level. G. Use fixture attachments in concealed locations for wall mounted components. H. Use concealed joint fasteners to align and secure adjoining cabinet units and countertops. I. Carefully scribe millwork abutting other components, with maximum gaps of 1/32 inch. Do not use additional overlay trim for this purpose. J. Secure cabinets and counter bases to floor using appropriate angles and anchorages. K. Countersink anchorage devices at exposed locations. Conceal with solid wood plugs of species to match surrounding wood; finish flush with surrounding surfaces. L. Provide cutouts in back and sides of cabinets for junction boxes. Maintain tight to junction box as possible so that trim plates cover all gaps. 3.03 DJUSTING djust installed work. B. djust moving or operating parts to function smoothly and correctly. 3.04 CLENING ND PROTECTION Repair damaged and/or defective millwork to eliminate visual and functional defects. Where repair is not possible, replace millwork. B. Clean exposed and semi-exposed surfaces, repair minor damage per manufacturer"s recommendations. C. Protect millwork from damage and maintain design environmental conditions. END OF SECTION Hickman High School thletics Building ddition and Sitework PW 201136.09 06 41 00/5
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