40684 Talbot Line, St. Thomas, Ont., N5P 3T Phone: (519) 637-7899 Toll Free: (800) 65-5701 Fax: (519) 637-3403 Web Site: www.northstarwindows.com NORTH STR 4-PNEL PTIO DOOR SSEMLY INSTRUCTIONS (JN/P-Dr04/4Panssy 06/8/05)
FOUR PNEL PTIO DOOR HRDWRE LIST QTY. DESCRIPTION QTY. DESCRIPTION 4 645.090 ROLLER SSEMLY QTY. DESCRIPTION 4 580.615 #10 x 1-1/ P. H. CMTP ZINC 8 645.3010 ROLLER SHIMS 645.3030 HED GSKET (LH & RH) 645.500 INTERIOR HNDLE, SCREWS & LEVER 16 580.1386 #8 x -1/" R. H. W. ZINC 580.6115 #10 x 3/4" F. H. ZINC 645.300 SILL GSKET (LH & RH) 645.50 EXTERIOR HNDLE 10 580.1090 #6 x 3/4" F. H. WHITE 1 645.3000 OPERTING PNEL SEL 580.1310 #8 x 1/" P. H CMTP ZINC 1 1 645.5435 INTERLOCK END CP L 645.5430 INTERLOCK END CP R 1 645.560 SINGLE POINT LOCK & KEEPER 580.0930 #5 x 1/" F. H. ZINC 7 950.1090 HOLE PLUG 3/8" 1 575.1035 MULLION DUST PLUG (TOP) 1-1/4" x 1-1/4" 645. 5640 SILL INTERLOCK DUST PLUG 1" x 3" 545.5460 SSH UMPER (HED) 575.1036 HED INTERLOCK DUST PLUG 1/" x 1-1/" 645.085 HED DUST PLUG 645. 5550 SSH UMPER (SILL) 1/1/04
STEP 1 SLIDE FIXED SSH SUPPORTS INTO SILL S INDICTED 4-PNEL PTIO DOOR SSEMLY INSTRUCTIONS STEP REMOVE PROTECTIVE FILM FROM HED GSKETS ND PPLY TO OTH SIDE JMS. PPLY SILICONE TO THE LEG LOCTION SHOWN ON ECH SIDE JM ND FSTEN USING #8 x -1/ R. S. W. SCREWS. SILICONE STEP 3 REMOVE PROTECTIVE FILM FROM SILL GSKETS ND PPLY TO OTH SIDE JMS ND FSTEN TO SILL USING #8 x -1/ R. S. W. SCREWS. FIXED SSH SUPPORTS DETIL 11/01/04 P. 1
IF SSEMLED T JO SITE, TEMPORRILY PIN FRME IN OPENING. STEP 4 FOR PNEL ORIENTTION RED LEL ON EDGE OF PNEL, ENSURING GLSS STOPS RE TO UNIT INTERIOR. INSERT FIXED PNELS S INDICTED ND PLCE ON FIXED PNEL SUPPORTS ND SLIDE INTO SIDE JM POCKETS. STEP 5 PPLY SILICONE ON OTTOM ND SIDES OF 1" x 3" SILL INTERLOCK DUST PLUG ND PLCE ON SILL, FLUSH WITH FIXED PNEL SUPPORT S INDICTED IN. FSTEN WITH #6 x 3/4" F. H. SCREW. REPET STEP FOR OPPOSITE PNEL. USING RUER MLLET INSTLL INTERLOCKS EFORE SECURING FIXED PNELS WITH 4 - #6 x 3/4" F. H. SCREWS PER PNEL THRU FRME WETHER STRIP GROOVE S INDICTED. MKE SURE HED JM IS TIGHT GINST THE TOP OF THE INTERLOCK, THT THE FIXED PNELS ND FRME RE SQURE EFORE FSTENING. COMPLETE NCHORING OF UNIT FRME ENSURING UNIT IS SQURE, PLUM ND LEVEL. INTERIOR VIEW EXTERIOR VIEW DETIL PNEL ORIENTTION LEL P. 11/01/04
STEP 6 PPLY 1/ x 1-1/" INTERLOCK SEL ON UNDERSIDE OF HED JM S INDICTED. REPET THIS STEP ON OPPOSITE FIXED PNEL. STEP 8 PEEL ND STICK ROLLER SUPPORT FOM PDS INSIDE OF OTTOM RIL ND INSERT ROLLER SSEMLIES (NO SCREWS REQUIRED). PPLY ED OF SILICONE FULL LENGTH TO UNDERSIDE EXTERIOR EDGE WHERE WETHER STRIP DPTOR SNP IN LEG CONTCTS SSH. SILICONE OTTOM RIL CROSS ENDS TO COMPLETELY SEL OFF ECH END ETWEEN SSH ND WETHER STRIP DPTER. NEXT SNP SSH WETHER STRIP DPTOR INTO PLCE TO SECURE ROLLER SSEMLIES ND FSTEN WITH #5 x 1/" F. H. SCREW T MIDPOINT OUTSIDE EDGE ON 45 DEGREE NGLE, S SHOWN. (NOT IN ROLLER TRCK PTH) THE WETHER STRIP DPTOR FOR THE LEFT OPERTING PNEL (VIEWED FROM EXTERIOR) IS 1/4" LONGER THEN THE PNEL WIDTH TO CCOMMODTE MULLION. #5 x 1/" F. H. SCREW SILICONE DETIL 1/1/04 STEP 7 PPLY SILICONE ON OTTOM ND SIDES OF 1" x 3" DUST PLUG ND PLCE ON SILL FLUSH WITH FIXED PNEL SUPPORT S INDICTED IN. FSTEN WITH # 6 x 3/4" F. H. SCREW THRU CENTER OF PLUG. REPET STEPS FOR OPPOSITE FIXED PNEL. STEP 9 INSTLL OPERTING PNEL WITH THE LONGER WETHER STRIP DPTOR ON THE RIGHT SIDE (VIEWED FROM INTERIOR) THEN INSTLL OTHER PNEL ON THE LEFT. P. 3
STEP 10 INSERT LOCK WITH LTCH ENGGEMENT UPWRD ND FSTEN WITH #10 x 3/4" F. H. SCREWS. INSERT THUM LEVER S INDICTED, ND INSTLL HNDLES ENSURING SCREWS RE ON THE INTERIOR OF DOOR PNEL. (STNDRD SINGLE POINT HRDWRE SHOWN) STEP 1 PLCE SMLL ED OF SILICONE IN OTTOM INTERLOCK OPENING. INSERT END CP S SHOWN. INSTLL INTERLOCK ON OPERTING PNEL S INDICTED, ENSURE INTERLOCK IS FLUSH WITH OTTOM OF WETHER-STRIP DPTOR. REPET STEPS FOR OPPOSITE OPERTING PNEL (1 RIGHT ND 1 LEFT END CP IS PROVIDED) LTCH DJUSTMENT SCREW DETIL C STEP 11 INSTLL INTERIOR ND EXTERIOR HNDLE S SHOWN (NO LOCK REQUIRED ON THIS PNEL). 11/01/04 DETIL C P. 4
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STEP 19 SLIDE OPERTING PNELS TO THE CLOSED POSITION. INSERT DUST PLUG INTO HED JM POCKET WITH SCREW HOLE TOWRDS INTERIOR ND SLIDE INTO POSITION SO WOOL PILE IS FLUSH WITH EDGE. OF DOOR PNEL. FSTEN WITH (1) #8 x 1/" P. H. SCREW. DUST PLUG ( REQUIRED, 1 FOR ECH SLIDING PNEL) STEP 0 INSERT SCREEN PNEL INTO HED TRCK, ND OTTOM ONTO SCREEN SILL TRCK. (LEFT HND SCREEN PNEL HS THE VERTICL SCREEN CHNNEL DPTOR) 11/01/04 P. 6
STEP 1 INSERT RIGHT ND LEFT OPERTING PNEL STOPS IN HED JM POCKET ND THEN RIGHT ND LEFT SIDE JM POCKET COVERS S INDICTED. INSERT EXTERIOR HED JM POCKET COVER ETWEEN FIXED PNELS. C DETIL C STEP INSTLL SCREEN LTCH KEEPER USING #5 x 3/4" P. H. SCREWS ON MRKED LOCTIONS. DETIL 11/01/04 STEP 3 SECURE SCREEN Y DJUSTING TOP ND OTTOM ROLLERS WITH DJUSTMENT SCREWS FOR SMOOTH OPERTION. STEP 4 INSERT SSH UMPER (SILL) S SHOWN FOR OTH OPERTING PNELS P. 7
NILING FIN INSTLLTION INSTRUCTIONS PRIOR TO INSTLLING NILING FIN PPLY 1/8"ED OF SILICONE T THIS LOCTION. FULL LENGTH OF HED & SIDE JMS PPLY SILICONE TO END JOINT ON ECH NILING FIN. DETIL PPLY SILICONE ON JOINT 11/11/04
PTIO DOOR INSTLLTION INSTRUCTIONS STEP 1 LEVEL SE ND SQURE OPENING IS CRITICL FOR THE PERFORMNCE OF THE DOOR. PPLY TW O EDS OF SILICONE ON SE,1"IN FROM INTERIOR ND EXTERIOR EDGE OF SILL EFORE INSTLLING DOOR. STEP PLCE DOOR FRME INTO OPENING S SHOW N, ENSURING SILICONE FORMS GOOD SEL ETW EEN FLOOR ND DOOR SILL. (DOOR MY LSO E INSTLLED FULLY SSEMLED) 11/11/04 P. 1
STEP 3 SHIM SIDE JMS IN THREE PLCES S SHOW N ND FSTEN TOP ND OTTOM W ITH #10 x -1/"P. H. SCREW S IN V GROOVE S SHOW N IN DETIL "". PLCE MIDDLE SHIM IN LINE W ITH MRKED LOCTIONS FOR LOCK KEEPER. FSTEN SIDE JM ND KEEPER USING #10 x -1/"P. H. SCREW S S SHOW N IN DETIL "". FSTEN HED JM FTER FIXED PNEL ND INTERLOCK RE INSTLLED. (REFER TO DOOR SSEMLY INSTRUCTIONS FOR DETILS) STEP 4 TRIM EXCESS W OOD SHIMS ND LOOSELY FILL CVITY ETW EEN JMS ND OPENING W ITH FIER INSULTION. PPLY QULITY EXTERIOR GRDE CULKING TO THE EXTERIOR FRME CVITY ETW EEN DOOR FRME ND OPENING SINGLE POINT LOCK KEEPER 11/11/04 DETIL P.