RWTH, Peter Winandy Industry 4.0 Changing the Global HR Landscape Prof. Prof. Dr. Thomas Gries
It s all about People and Cooperation
Korea-Germany Guest-Workers Miners and Nurses
Korea-Germany Guest-Workers Miners in NRW
Thank You! 감사합니다!
Cooperation: RWTH - Korean Students Now
Cooperation: RWTH - Korea Donators MOGAM-Building Donated by Dr. Young-Sup Huh 2009
Cooperation: RWTH - Korean Alumni Dr. Seung-Mok Yoo, Director at KITECH
Know-how-Synergy JEC Innovation Award 2016 with KCTECH
Know-how-Synergy JEC World 2017 with Unitech President Lee & CEO-D Kim
Cooperation: Korean Martial Arts in Aachen Hapkido German National Coach Josef Römer
Institut für Textiltechnik Aachen 4 4Divisions 400 Employees
4 Fiber based solutions you ITA Academy Knowedge- Transfer Health aps GmbH Production AMIMB STC Materials Information & communication ITA Augsburg Mobility Building & living Energy & environment
RWTH Aachen Campus RWTH Campus: a new kind of cooperation between industry and university Biggest technology campus in Europe Establishment of high-tech companies in 15 different clusters Exchange of research results, staff, other resources approx. 4 bill. investments until 2020 approx. 10,000 jobs in research & development RWTH, Peter Winandy
Institut für Textiltechnik Aachen 4 Geleen/NL Istanbul/TR Ansan/Korea 4International Locations Augsburg/Ger
i4.0
i4.0@ita Data Products and Processes Workplaces/Knowledge Human Resources
Industry 4.0 Opportunities or Threads? Potentials Cost reduction Energy/material efficiency Ongoing growth rate New business models New generation of IT skilled workers Survey: Challenges of Textile Industry Fragmented value chain Global production network Skills shortage Diverse process- and work organization Intellectual Property and design ownership 25
i4.0@ita Data Products and Processes Workplaces/Knowledge Human Resources
The Vision Concept of Textile Production 4.0 Textile production chain Supplier Customer End Customer Spinnery Fabric Production Customer Request lot size 1 Business Process Level Inherent Machine Cognition Execution level Transport Media (e.g. RFID-Chips) Process Step 1 Process Step n Data on production and product Process Step 1 Process Step n Sources of pictures: nx.-id.com Freedigitalphotos.net (bluebay) Internet of Things / Communication Platform Material information flow through transport media Flow of information through intelligent machine network 27
Cognitive machinery Self-optimizing weaving loom Objective: Reduction of set-up times Reduction of changeover times Assistance for the operators to find optimal parameter setting Approach Weaving machine as cyber-physical production system Development of a model-based self-optimization of the weaving process (3 steps, Kalman 1956) 28
Cognitive Machinery Digital Image Processing (Video) 29
Smart Product(ion) Physical information carrier Winding machine Spinning Yarn Production Knitting machine Loom Knitted Goods Fabric production Fabric Production flexible RFID Transponder Winding machine Smart Spool Loom 30
Assistance Systems Human Factor People will be the central players within the smart factory Rising complexity: from operator to pilot Skills shortage and demographic change Assistance systems! 31
Assistance Systems Human Factor AR application (Video) 32
i4.0@ita Products and Processes
Smart Textronics - Definition Hybrid Products Products consitsing of Textile, Electronics and more Complex Production Technology Combining textile processes, electronic assembly, coating, injection moulding etc. Amazon.de, mica.edu Textileworld.com New Applications and Business Models How to use it and how to make money? Smart Textronics Center
The Key to success is Cooperation!
Smart Textronics Center History Since 2014 2014, KITECH in Germany Dream2Lab2Fab Grand Opening in Aachen, Germany, Nov 2016 2015, MOU in Korea Opening of Korea branch in Ansan Sep 2017
Smart Textronics Center A Korean-German Synergy: digitalized production of digital products Science Industry Research Center Korea Research Center Germany 2 interdisciplinary research Centres for electronics and production technologies Development of processes, value chains, smart services and skilled personnel Business Model (Smart Services)
Smart Textronics Center Digitalized production of digital products World s largest Lab. by Korean-German cooperation
Digital Products Safety clothing workers protection airbag Textile Producer Sensors Clothing University & Institute
i4.0 Production SpeedFactory Cooperation University & Industry
i4.0 @ ITA - Processes
i4.0 @ ITA - Processes StoreFactory
i4.0@ita Data Products and Processes Workplaces/Capabilities Human Resources
Textile Learning Factory 4.0 Digital Capability Center, D2L2F Product Smart, customizable wristband 3 4 5 2 Machines 1 Warping creel 2 Warping machine 3 Weaving machine 4 Light table 6 5 Coating & thermosetting device 6 Inkjet printer 7 Cutting machine 7 8 Sewing machine 44
Digital Products Safety Clothing RFID Textiles Producer Machine Producer Consulting company University & institute
i4.0@ita Data Products and Processes Workplaces/Capabilities Human Resources
We still need People to operate Machines!!
i4.0 Human Resource Development Training the next generation workforce Challenge: Need to better Infrastructure, Equipment and Facilities
i4.0 Digital Capability Center Training the next generation workforce Developing Competence Centers for Advanced Skill Training The largest networked learning factory
i4.0 Demographic Change Training the next generation workforce Challenge: Understanding diverse Human Resource needs and impacts Digital Natives experienced employees Grown up with smart electronics Lack of knowledge/ experience Often skeptical towards new technologies Valuable know-how and experience assistance needed! knowledge transfer needed! Source: Diginomica.com, work-in-germany.de
i4.0 SozioTex Training the next generation workforce Understanding Social Challenges and Providing Solutions SozioTex Scientific Team ELSI aspects = ethical, legal and social implications Technological change Design Human Interaction Social change Machine Interdisciplinary approach Development and implementation of new production technologies/ assistance systems with socio-technical perspective
i4.0 Information Sources and Education Training the next generation workforce Educating young engineers, scientists and workers
i4.0 Education and Training Training the next generation workforce Training young engineers, scientists and workers Building Relations, Nuturing Growth, Increasing Innovation Nurturing strong German South Korea relations Developing solutions for Smart Factories Engage SMEs in technology development Advanced skills training program EU International funding and German South Korea funding schemes to help promote research collaborations
i4.0 & Digitalization just works with Cooperation
Industry 4.0: National Strategy I-4.0 High-Tech Strategy State level NRW North-Rhine-Westfalia MWIDE NRW Minister Prof. Dr. Andreas Pinkwart Prof. Dr. Andreas Pinkwart since 30. Juni 2017 Minister for Economy, Innovation, Digitalisation and Energy of NRW - Promote education and training - Engage SMEs - Grow through regional and global co-operation 55
Industry 4.0: New Directions How do we meet growing HR needs? Develop competency centers for training of skilled workforce Through strategic alliances with key partners, focus on quality assurance, talent promotion and education in the digital transformation Digital reference and education to be provided though academic curriculum. 56
Industry 4.0: New Directions How do we meet growing HR needs? Third Mission Initiative: Transfer knowledge and digitzation based solutions to partners Promote and offer training for SMEs for adoption of digitalisation in next generation factories Develop industry specific European / International Standards for Internet Things, data and digital services. 57
Together We Are Strong! Univ.-Prof. Prof. h.c. (MSU) Dr.-Ing. Dipl.-Wirt. Ing. Thomas Gries thomas.gries@ita.rwth-aachen.de Institute Director