Frequency inverters DF Vector frequency inverters DV

Contents 15/1 DF DV allow an infinitely variable speed control of three-phase motors through the continuous control of the voltage/frequency ratio (U/f inverter) or through sensorless flow control (vector inverter). DF51/DF6 Page Overview of frequency inverters 15/2 System overview DF51 15/4 DF6 15/16 Description DF51 15/5 DF6 15/17 Ordering DF51 15/6 DF6 15/18 Engineering Assigned switching and protective 15/7 elements DF51 Connection example DF51 15/8 Assigned switching and protective 15/19 elements DF6 Connection example DF6 15/20 Technical data DF51 15/39 DF6 15/46 Dimensions DF51 15/61 DV51/DV6 Page Overview of frequency inverters 15/3 System overview DV51 15/10 DV6 15/21 Description DV51 15/11 DV6 15/22 Ordering DV51 15/12 DV6 15/23 Engineering Assigned switching and protective 15/13 elements DV51 Connection example DV51 15/14 Assigned switching and protective 15/24 elements DV6 Connection example DV6 15/25 Technical data DV51 15/42 DV6 15/50 Dimensions DV51 15/61 Accessories DEV, DEX Description Page Keypads 15/26 Accessories 15/27 Interface modules 15/28 Reactors 15/30 Braking units, braking resistances 15/31 Engineering Connection examples 15/32 Ordering Accessories 15/33 Interface modules 15/34 Radio interference suppression filter 15/35 Mains chokes 15/36 Motor reactors, braking units, braking 15/37 resistances Technical data Radio interference suppression filter 15/57 Line reactors, motor reactors 15/59 Dimensions Accessories 15/62 Radio interference suppression filter 15/64 Line reactors, motor reactors 15/65 DF, DV DF6 15/62 DV6 15/62 DV51 - Sensorless vector inverter - System device with direct surface mounting possibility for optional operator control and communication modules (DE ) - Rating range 1.6 16 A, 0.25 7.5 kw (at 400 V) Page 15/12 DV6 - Flow-controlled vector inverter - Closed-loop/open-loop (sensorless) - Parameterizable and communication-capable - Rating range 2.5 260 A, 0.75 132 kw (at 400 V) Page 15/23 DF51 - U/f inverter - Compact device with built-in keypad - Rating range 1.4 16 A, 0.25 7.5 kw (at 400 V) Page 15/6 DF6 - U/f inverter - Parameterizable and communication-capable - Rating range 22 253 A, 11 132 kw (at 400 V) Page 15/18

15/2 Frequency Inverters Overview DF51, DF6 U/f inverters DF51-320 DF51-322 DF51-340 DF6-340 Rated voltage 230 V AC 230 V AC 400 V AC 400 V AC (50/60Hz g5%) 1 AC 180 264 V g 0% K 3 AC 180 264 V g 0% K K 3 AC 342 528 V g 0% K K Rated operational current 15.9 32 A 1.4 10 A 1.5 16 A 22 230 A Assigned motor rating at rated voltage 4 7.5 kw 0.25 7.5 kw 0.37 7.5 kw 11 132 kw PID controller K K K K Built-in braking chopper (external braking resistance) Only DF6-340-11K and DF6-340-15K Keypad K K K K Communication interface RS 485, Modbus RTU (optionally PROFIBUS-DP, CANopen) RS 422, RS 485, (optionally PROFIBUS-DP) Product standard EN 50178, IEC 61800-3 Approvals CE, UL, c-ul, ctick CE, UL, c-ul,csa, ctick Degree of protection IP20 Ambient temperature Operating temperature C -10 to +40 with rated current I e at a clock frequency of 5 khz; up to +50 C at a reduced clock frequency of 2 khz and reduced output current of 80 % I e. Storage C 25 +70 Mechanical shock resistance Vibration and impact, max. 5.9 m/s 2 (0.6 g) at 10 to 55 Hz Pollution degree VDE 0110 Part 2, pollution degree 2 Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Altitude m 0 to 1000 m a.s.l., above 1000 m with reduced current (2.5 %/100 m) Mounting position Vertically suspended Free surrounding areas 100 mm above and below device Emitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) Noise immunity IEC/EN 61800-3, industrial environment Insulation resistance Overvoltage category III according to VDE 0110 Leakage current to PE ma < 3.5 (to EN 50178) Contact protection Finger and back-of-hand proof Protective isolation from switching Safe isolation from the mains. Double basic isolation (to EN 50178) circuitry Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic overload protection: I 2 t monitoring and PTC input (thermistor or thermostat) Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature Ta is taken to be the temperature inside this enclosure or control panel. All rating data of the power section is based on a switching frequency of 5 khz (default setting) and an ambient temperature of +40 C, for operation of a four-pole three-phase asynchronous motor.

Frequency Inverters Overview 15/3 DV51 Vector inverters DV51-320 DV51-322 DV51-340 DV6-340 Rated voltage 230 V AC 230 V AC 400 V AC 400 V AC (50/60Hz g5%) 1 AC 180 264 V g 0 % K 3 AC 180 264 V g 0 % K K 3 AC 342 528 V g 0 % K K Rated operational current 17.5 32 A 1.6 11 A 1.5 16 A 2.8 286 A Assigned motor rating at rated voltage 4 7.5 kw 0.25 7.5 kw 0,37 7.5 kw 0.75 132 kw PID controller K K K K Built-in braking chopper (external braking resistance) K K K DV6-340-075 DV6-340-11K Keypad Option DEX-KEY-6, DEX-KEY-10 K Communication interface RS 485, Modbus RTU (optionally PROFIBUS-DP, CANopen) RS 422, RS 485, (optionally PROFIBUS-DP) Product standard EN 50178, IEC 61800-3 Approvals CE, UL, c-ul, ctick CE, UL, c-ul,csa, ctick Degree of protection IP20 Ambient temperature Operating temperature C -10 to +40 with rated current I e at a clock frequency of 5 khz; up to +50 C at a reduced clock frequency of 2 khz and reduced output current of 80 % I e. Storage C 25 +70 Mechanical shock resistance Vibration and impact, max. 5.9 m/s 2 (0.6 g) at 10 to 55 Hz Pollution degree VDE 0110 Part 2, pollution degree 2 Climatic proofing Class 3K3 according to EN 50178 (non-condensing, average relative humidity 20 to 90 %) Altitude m 0 to 1000 m a.s.l., above 1000 m with reduced current (2.5 %/100 m) Mounting position Vertically suspended Free surrounding areas 100 mm above and below device Emitted interference IEC/EN 61800-3 (EN 55011 group 1 class B) Noise immunity IEC/EN 61800-3, industrial environment Insulation resistance Overvoltage category III according to VDE 0110 Leakage current to PE ma < 3.5 (to EN 50178) Contact protection Finger and back-of-hand proof Protective isolation from switching Safe isolation from the mains. Double basic isolation (to EN 50178) circuitry Protective measures Overcurrent, earth fault, overvoltage, undervoltage, overload, overtemperature, electronic overload protection: I 2 t monitoring and PTC input (thermistor or thermostat) Notes If the frequency inverter is to be installed in an enclosure, control panel or similar housing, the ambient temperature T a is taken to be the temperature inside this enclosure or control panel. All rating data of the power section is based on a switching frequency of 5 khz (default setting) and an ambient temperature of +40 C, for operation of a four-pole three-phase asynchronous motor.

READ COPY 15/4 System overview DF51 9 8 Hz A RUN PRG PRG ENTER POWER ALARM 1 2 POWER 7 ALARM PRG POWER RUN Hz A RUN PRG Hz A RUN ALARM PRG ENTER RMT COPY MNT PRG ENTER FWD REV 6 3 5 4 Base units System accessories Accessories 1 Communication modules 6 Radio interference suppression filter 2 DF51-322-... CANopen interface a page 15/35 Mains: 230 V single-phase/3-phase PROFIBUS-DP interface Mains reactors 3 Motor rating from 0.25 to 2.2 kw (230 V) a page 15/34 a page 15/36 a page 15/6 Mounting frame 5 Motor reactor 3 for commumication modules a page 15/37 DF51-320-... 1 a page 15/34 Connection cable 4 Mains: 230 V 3-phase Connection cable for external LCD keypad Motor ratings a page 15/33 from 4 to 7.5 kw (230 V) a page 15/6 Keypads 7, 8 External LCD keypad with/without memory function DF51-340-... 1 a page 15/33 Mains: 400 V 3-phase Mounting frame 9 Motor rating from 0.37 to 7.5 kw (400 V) Mounting frame for external LCD keypad a page 15/6 a page 15/33

Description Frequency Inverters DF51 15/5 DF51 vector frequency inverters DV51 Application The frequency inverters of the DF51 series provide infinitely variable speed control of three-phase motors. They are especially suitable for applications where simple operation and economic efficiency are important. The assigned performance range for four-pole three-phase asynchronous motors ranges from: 0.25 to 2.2 kw with single-phase power supply (230 V) 0.25 to 7.5 kw with three-phase power supply (230 V) 0.37 to 7.5 kw with three-phase power supply (400 V) The frequency inverter DF51 can be used as a stand-alone drive or incorporated in automation systems. With its / (voltage/frequency) characteristic control, it can be used in wide range of applications, from simple pump and fan drives through standard transportation and conveying applications to flexible use the machine tool and packaging machine industry. Features Compact construction due to highly-integrated module technology Integrated keypad with four-character seven-segment display, LEDs, six function keys and a setpoint value potentiometer Serial interface (RS 485, Modbus RTU) Five digital inputs (24 V DC) Two digital outputs (24 V DC) Two analog inputs (0 to +10 V, 4 to 20 ma) One analog output (0 to +10 V) A relay (changeover contact: 24 V DC/230 V AC) Thermistor input User-friendly direct operation without prior configuration. Conformance to global standards CE, UL, c-ul and ctick Functions Comprehensive protective functions guarantee safe operation and protect frequency inverters and motors: Overcurrent, earth fault Overload, electronic motor protection Overtemperature Overvoltage, undervoltage Restart inhibit Additional operational functions: > 100 % starting torque from about 6 Hz PID controller Automatic voltage control (boost) Min./max. frequency limitation Electronic motor potentiometer function Frequency hopping (frequency masking) DC braking to motor standstill Up to 16 fixed speeds PLC functionality: Linkage of digital in- and outputs Documentation Each DF51 vector frequency inverter is supplied with installation instructions and a CD. The AWA contains a short description with illustrations and information about correct handling, installation and electrical connection of the device. The information supplied is printed in seven languages (English, Chinese, French, German, Italian, Russian, and Spanish). The CD contains a detailed manual (at least English, German) and configuration software with help text. Documentation and parameterization software are also available for download from the Internet:www.moeller.net/support Note: The software on the CD can be run on PCs with the current Windows operating systems (from 98 to XP). For connecting a PC (RS 232) to a DF51 frequency inverter, you will need the connection cable DEX-CBL-2M0-PC.

15/6 Ordering DF51 Rated voltage Max. rated operational current Rated power for motors Part no. Article no. Price see price list Std. pack U e V A P kw Frequency Inverters DF51 0.25 kw to 2.2 kw at 230 V, one- and three-phase connection 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % I e 1.4 0.25 DF51-322-025 289102 2.6 0.37 DF51-322-037 289103 3 0.55 DF51-322-055 289104 4 0.75 DF51-322-075 289105 5 1.1 DF51-322-1K1 289106 7.1 1.5 DF51-322-1K5 289107 10 2.2 DF51-322-2K2 289108 1 off 4 kw to 7 kw at 230 V, three-phase connection 1) 3 AC 180 264 V g 0 % 15.9 4 DF51-320-4K0 289109 1 off 3 AC 180 264 V g 0 % 24 5.5 DF51-320-5K5 289120 3 AC 180 264 V g 0 % 32 7.5 DF51-320-7K5 289121 0.37 kw to 7.5 kw at 400 V, three-phase connection 3 AC 342 528 V g 0 % 1.5 DF51-340-037 289122 3 AC 342 528 V g 0 % 2.5 DF51-340-075 289123 3 AC 342 528 V g 0 % 3.8 DF51-340-1K5 289124 3 AC 342 528 V g 0 % 5.5 DF51-340-2K2 289125 3 AC 342 528 V g 0 % 7.8 DF51-340-3K0 289126 3 AC 342 528 V g 0 % 8.6 DF51-340-4K0 289127 3 AC 342 528 V g 0 % 13 DF51-340-5K5 289128 3 AC 342 528 V g 0 % 16 DF51-340-7K5 289129 1 off Notes 1) All rating data of the power section is based on a switching frequency of 5 khz (default setting) and an ambient temperature of +40 C, for operation of a four-pole three-phase asynchronous motor.

Engineering 15/7 DF51 Motor Power supply Motor connection Assigned motor rating Rated operational current Mains current Without mains reactor/ filter P I e I N kw A A DF51 Single-phase power supply (230 V AC) Short-circuit and line protection (fuse) Mains contactor Mains reactor 1) Radio interference suppression filter Motor reactor DF51-322-025 0.25 1.4 3.1 FAZ-B10/1N 3) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005 DF51-322-037 0.37 2.6 5.8 FAZ-B10/1N 3) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005 DF51-322-055 0.55 3 6.7 FAZ-B10/1N 3) DILM7 DEX-LN1-009 DE51-LZ1-007-V2 DEX-LM3-005 DF51-322-075 0.75 4 9 FAZ-B16/1N 3) DILM7 DEX-LN1-009 DE51-LZ1-012-V2 DEX-LM3-005 DF51-322-1K1 1.1 5 11.2 FAZ-B16/1N 3) DILM7 DEX-LN1-013 DE51-LZ1-012-V2 DEX-LM3-005 DF51-322-1K5 1.5 7.1 16 FAZ-B20/1N 3) DILM7 DEX-LN1-018 DE51-LZ1-024-V2 DEX-LM3-008 DF51-322-2K2 2.2 10 22.5 FAZ-B32/1N 3) DILM7+DILM12-XP1 DEX-LN1-024 DE51-LZ1-024-V2 DEX-LM3-011 DF51 Three-phase power supply (230 V AC) DF51-322-025 0.25 1.4 1.8 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DF51-322-037 0.37 2.6 3.4 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DF51-322-055 0.55 3 3.9 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DF51-322-075 0.75 4 5.2 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005 DF51-322-1K1 1.1 5 6.5 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005 DF51-322-1K5 1.5 7.1 9.3 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008 DF51-322-2K2 2.2 10 13 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-011 DF51-320-4K0 4 15.9 20 PKM0-32 DILM17 DEX-LN3-025 2) DEX-LM3-016 DF51-320-5K5 5.5 24 30 PKZM-40 DILM17 DEX-LN3-040 2) DEX-LM3-035 DF51-320-7K5 7.5 32 40 PKZM-50 DILM25 DEX-LN3-040 2) DEX-LM3-035 DV51 Three-phase power supply (400 V AC) DF51-340-037 0.37 1.5 2 PKM0-4 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DF51-340-075 0.75 2.5 3.3 PKM0-6,3 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DF51-340-1K5 1.5 3.8 5 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DF51-340-2K2 2.2 5.5 7 PKM0-10 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-008 DF51-340-3K0 3 7.8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008 DF51-340-4K0 4 8.6 11 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-011 DF51-340-5K5 5.5 13 16.5 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-016 DF51-340-7K5 7.5 16 20 PKM0-25 DILM17 DEX-LN3-025 DE51-LZ3-020-V4 DEX-LM3-016 Notes: 1) Mains chokes reduce the line currents by up to 30 % and extend the frequency inverters lifespan. 2) No device assigned yet. 3) Where single-phase frequency inverters are used on mains without line reactor (for example with reactive-power compensation equipment or UPS), current peaks can occur when the mains contactor is switched on, and these can cause the FAZ-B... to trip prematurely. Remedy: fit a mains reactor upstream or use a FAZ-C Line protection with FAZ, PKM or PKZM (PKZM0 can be used instead of PKM0) a section 12, 8 Mains contactors DIL a section 5 Main chokes DEX-LN a page15/36 Motor chokes DEX-LM3- a page 15/37 SFB400/... sine-wave filters please enquire

15/8 Block diagram DF51 Engineering Connection example DF51 In their default configuration, the DF51 frequency inverters can be used at their assigned supply voltage and motor rating (four-pole, three-phase asynchronous motor) without any parameter changes. Their acceleration and deceleration times are set to 15 seconds. The control signal inputs and outputs have the following assigned functions: Terminal 1: FWD = Clockwise rotating field enable (Forward) Terminal 2: REV = Anticlockwise rotating field enable (Reverse) Terminal 3: FF1 = Fixed frequency 1 Terminal 4: FF2 = Fixed frequency 2 Terminal 5: RST = Reset, can be configured as thermistor input with parameter C005. Terminal 11: FA1 = Frequency arrival, type 1 (output frequency actual value = reference input) Terminal 12: RUN = Running Terminals K11- Relay, fault signal (K11-K14 ready for operation) K12: Through the built-in keypad, all parameters and functions can be adapted to the application. 5 L * 0 V 0...10 V +10 V 0...10 V 4...20 ma 0 V U V M 3 ~ W PE K12 K14 e K11 AM H O OI L i CM2 12 11 FF2 FF1 REV FWD RUN FA1 + L+ DC+ DC L L1 L2 N L3 PE PE 1 3 +24 V 4 3 2 1 P24 + * PNU C005 = 19 (PTC) RJ 45 ModBus RST

Connection example for a 0.75 kw motor with the ratings plate illustrated below. Variant A: Motor connected in a delta circuit, DF51 with single-phase mains supply (230 V). Variant B: Engineering Connection example DF51 Motor connected in a star circuit, DF51 with three-phase mains supply (400 V). 15/9 Motor: P = 0.75 kw Mains: 3/N/PE 400 V, 50/60 Hz EMC-conformant connection examples: power section FAZ-1N-B16 L N PE F1 1 h 230 V, 50/60 Hz The 0.75 kw motor described below can be delta-connected to a single-phase 230 V mains (version A) or star-connected to a 400 V mains. Depending on the mains voltage, a DF5-322 frequency inverter is selected for 230 V single-phase AC, or a DF5-340 for 400 V 3-phase AC, together with the corresponding accessories. PKM0-6,3 L1 L2 L3 PE Q1 3 h 400 V, 50/60 Hz I I I DILM7 +DILM12-XP1 Q1 a 1 DILM7 Q11 U1 V1 W1 DEX-LN1-009 R1 2 PE DEX-LN3-004 R1 U2 V2 W2 PE L N L1 L2 L3 K1 PE K1 PE DE51-LZ1-012-V2 L N PE DE51-LZ3-007-V4 L1 L2 L3 PE DF51-322-075 DF51-340-075 T1 L+ DC+ DC U V W PE PES T1 L+ DC+ DC U V W PE PES PES PES X1 X1 PES PES PES PES M1 M 3 ~ e M1 M 3 ~ e U1 V1 W1 U1 V1 W1 W2 U2 V2 W2 U2 V2 230 V 3.5 A 0.75 kw 400 V 2 A 0.75 kw a Connection option for single-phase connection of a 2.2 kw drive (DF51-322-2K2) required! 230 / 400 V 4.0 / 2.3 A S1 0,75 kw cos ϕ 0.67 1410 rpm 50 Hz

READ COPY 15/10 System overview DV51 11 Hz A RUN PRG 7 1 PRG ENTER POWER ALARM 10 2 9 ALARM PRG POWER RUN POWER ALARM RUN RMT COPY MNT PRG ENTER 3 FWD REV 7 8 5 4 OPE POWER ALARM RUN RBUS 1 2 OFF 6 Basic devices 1 DV51-322-... Mains: 230 V single-phase/3-phase Motor rating v from 0.25 to 2.2 kw (230 V) a page 15/12 DV51-320-... 1 Mains: 230 V 3-phase Motor rating from 4 to 7.5 kw (230 V) a page 15/12 DV51-340-... 1 Mains: 400 V 3-phase Motor rating from 0.37 to 7.5 kw (400 V) a page 15/12 System accessories Communication modules 6 RS 485 T adapter module a page 15/33 Communication modules 7 CANopen interface PROFIBUS DP interface a page 15/34 Mounting frames 8 Adapter for LCD keypad DEX-KEY-6 in combination with the communication modules a page 15/34 Mounting frames 11 For external LCD keypad a page 15/33 Accessories Radio interference suppression filter 2 a page 15/35 Line reactors 3 a page 15/36 Motor reactors 3 a page 15/37 Braking resistor 4 Enclosed (IP 20) high-capacity resistors with temperature switch, for connecting to the DV51 s braking transistor a page 15/37 Connection cables 5 Connection cable for external display and control units a page 15/33 Keypad 9, 10 External keypad with/without memory function a page 15/33

Description DV51 15/11 vector frequency inverters Application With their sensorless vector control, the DV51 frequency inverters offer excellent torque levels for three-phase motors with cage rotors. They are especially suitable for demanding applications in which maximum torque and smooth running are required at the lower speed range. The assigned performance range for four-pole three-phase asynchronous motors ranges from: 0.25 to 2.2 kw with single-phase power supply (230 V) 0.25 to 7.5 kw with three-phase power supply (230 V) 0.37 to 7.5 kw with three-phase power supply (400 V) The vector frequency inverters DV51 can be used as a stand-alone drive or incorporated in automation systems. The adaptable modules allow flexible communication. With the sensorless vector control, applications in the plastics and metal processing, textile, paper and printing industries and in crane and lift installations are possible. Features Compact construction due to highly-integrated module technology Internal braking transistor Optional keypads DEX-KEY-6 Optional fieldbus module (CAN, PROFIBUS DP) Serial interface (RS 485, Modbus RTU) Six digital inputs (24 V DC) Two digital outputs (24 V DC) Two analog inputs (0 to +10 V, 4 to 20 ma) One analog output (0 to +10 V) A relay (changeover contact: 24 V DC/230 V AC) Thermistor input User-friendly direct operation without prior configuration. Conformance to global standards CE, UL, c-ul and ctick Functions Comprehensive protective functions guarantee safe operation and protect frequency inverters and motors: Overcurrent, earth fault Overload, electronic motor protection Overtemperature Overvoltage, undervoltage Restart inhibit Additional operational functions: Sensorless Vector Control 200 % starting torque from approx 1 Hz Dynamic braking (external braking resistor) Electronic motor potentiometer function PID controller Automatic voltage control (boost) Min./max. frequency limitation Frequency hopping (frequency masking) DC braking to motor standstill Up to 16 fixed speeds PLC functionality: Linkage of digital in- and outputs Documentation Each vector frequency inverter DV51 is supplied with an installation instruction (AWA) and a CD. The installation instruction contains a short description with illustrations and information about correct handling, installation and electrical connection of the device. The information supplied is printed in seven languages (English, Chinese, French, German, Italian, Russian, and Spanish). The CD contains a detailed manual (at least English, German) and configuration software with help text. Documentation and parameterization software are also available for download from the Internet:www.moeller.net/support Note: The software on the CD can be run on PCs with the current Windows operating systems (from 98 to XP). For connecting a PC (RS 232) to a vector frequency inverter DV51, you will need the connection cable DEX-CBL-2M0-PC (with integrated interface converter).

15/12 Ordering DV51 Rated voltage Max. rated operational current Rated power for motors Part no. Article no. Price see price list Std. pack U e I e at 230 V 3-phase AC V A P kw DV51 The DV51 vector frequency inverters are supplied without LCD keypad. Order keypad DEX-KEY-6 separately. 0.25 kw to 2.2 kw at 230 V, single- and three-phase connection 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 1.6 0.25 DV51-322-025 285016 1 off 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 2.6 0.37 DV51-322-037 285017 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 3 0.55 DV51-322-055 285018 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 4 0.75 DV51-322-075 285019 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 5 1.1 DV51-322-1K1 285030 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 8 1.5 DV51-322-1K5 285031 1 AC 180 264 V g 0 % 3 AC 180 264 V g 0 % 11 2.2 DV51-322-2K2 285032 4 kw to 7.5 kw at 230 V, three-phase connection 1) 3 AC 180 264 V g 0 % 17.5 4 DV51-320-4K0 285033 1 off 3 AC 180 264 V g 0 % 24 5.5 DV51-320-5K5 285034 3 AC 180 264 V g 0 % 32 7.5 DV51-320-7K5 285035 0.37 kw to 7.5 kw at 400 V, three-phase connection 3 AC 342 528 V g 0 % 1.5 DV51-340-037 285036 1 off 3 AC 342 528 V g 0 % 2.5 DV51-340-075 285037 3 AC 342 528 V g 0 % 3.8 DV51-340-1K5 285038 3 AC 342 528 V g 0 % 5.5 DV51-340-2K2 285039 3 AC 342 528 V g 0 % 7.8 DV51-340-3K0 285040 3 AC 342 528 V g 0 % 8.6 DV51-340-4K0 285041 3 AC 342 528 V g 0 % 13 DV51-340-5K5 285042 3 AC 342 528 V g 0 % 16 DV51-340-7K5 285043 Notes All rating data of the power section is based on a switching frequency of 5 khz (default setting) and an ambient temperature of +40 C, for operation of a four-pole three-phase asynchronous motor.

Engineering Assigned switching and protective elements 15/13 DV51 Motor Mains contactor Motor connection Assigned motor rating Rated operational current Mains current Without mains reactor/filter Mains fuse Mains contactor Mains choke 1) Radio interference suppression filter Motor reactor P I e I N kw A A Frequency inverter DV51, single-phase mains connection(230 V AC) DV51-322-025 0.25 1.6 3.5 FAZ-B10/1N 1) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005 DV51-322-037 0.37 2.6 5.8 FAZ-B10/1N 1) DILM7 DEX-LN1-006 DE51-LZ1-007-V2 DEX-LM3-005 DV51-322-055 0.55 3 6.7 FAZ-B10/1N 1) DILM7 DEX-LN1-009 DE51-LZ1-007-V2 DEX-LM3-005 DV51-322-075 0.75 4 9 FAZ-B16/1N 1) DILM7 DEX-LN1-009 DE51-LZ1-012-V2 DEX-LM3-005 DV51-322-1K1 1.1 5 11.2 FAZ-B16/1N 1) DILM7 DEX-LN1-013 DE51-LZ1-012-V2 DEX-LM3-005 DV51-322-1K5 1.5 8 17.5 FAZ-B20/1N 1) DILM7 DEX-LN1-018 DE51-LZ1-024-V2 DEX-LM3-008 DV51-322-2K2 2.2 11 24 FAZ-B32/1N 1) DILM7+DILM12-XP1 DEX-LN1-024 DE51-LZ1-024-V2 DEX-LM3-011 Frequency inverter DV51 Three-phase power supply (230 V AC) DV51-322-025 0.25 1.6 2 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DV51-322-037 0.37 2.6 3.4 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DV51-322-055 0.55 3 3.9 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DV51-322-075 0.75 4 5.2 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005 DV51-322-1K1 1.1 5 6.5 PKM0-16 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-005 DV51-322-1K5 1.5 8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008 DV51-322-2K2 2.2 11 14 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-011 DV51-320-4K0 4 17.5 22 PKZM0-32 DILM17 DEX-LN3-025 2) DEX-LM3-035 DV51-320-5K5 5.5 24 30 PKZM0-40 DILM17 DEX-LN3-040 2) DEX-LM3-035 DV51-320-7K5 7.5 32 40 PKZM0-50 DILM25 DEX-LN3-040 2) DEX-LM3-035 Frequency inverter DV51 Three-phase power supply (400 V AC) DV51-340-037 0.37 1.5 2 PKM0-4 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DV51-340-075 0.75 2.5 3.3 PKM0-6,3 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DV51-340-1K5 1.5 3.8 5 PKM0-10 DILM7 DEX-LN3-004 DE51-LZ3-007-V4 DEX-LM3-005 DV51-340-2K2 2.2 5.5 7 PKM0-10 DILM7 DEX-LN3-006 DE51-LZ3-007-V4 DEX-LM3-008 DV51-340-3K0 3 7.8 10 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-008 DV51-340-4K0 4 8.6 11 PKM0-16 DILM7 DEX-LN3-010 DE51-LZ3-011-V4 DEX-LM3-011 DV51-340-5K5 5.5 13 16.5 PKM0-20 DILM7 DEX-LN3-016 DE51-LZ3-020-V4 DEX-LM3-016 DV51-340-7K5 7.5 16 20 PKM0-25 DILM17 DEX-LN3-025 DE51-LZ3-020-V4 DEX-LM3-016 Notes: 1) Mains chokes reduce the line currents by up to 30 % and extend the frequency inverters lifespan. 2) No device assigned yet. 3) Where single-phase frequency inverters are used on mains without mains choke (for example with reactive-power compensation equipment or UPS), current peaks can occur when the mains contactor is switched on, and these can cause the FAZ-B to trip prematurely. Remedy: fit a mains reactor upstream or use a FAZ-C Line protection with FAZ, PKM or PKZM (PKZM0 can be used instead of PKM0) a section 8 or 16 DIL mains contactors a section 5 Main chokes DEX-LN a page 15/36 Motor chokes DEX-LM3- a page 15/37 SFB400/ sine-wave filters please enquire

15/14 Block diagram DV51 Engineering Connection example DV51 In their default configuration, the DV51 vector frequency inverters can be used at their assigned supply voltage and motor rating (four-pole, three-phase asynchronous motor) without any parameter changes. Their acceleration and deceleration times are set to 15 seconds. The control signal inputs and outputs have the following assigned functions: Terminal 1: FWD = Clockwise rotating field enable (Forward) Terminal 2: REV = Anticlockwise rotating field enable (Reverse) Terminal 3: FF1 = Fixed frequency 1 Terminal 4: FF2 = Fixed frequency 2 L N 1 PE Terminal 5: Terminal 6: Terminal 11: Terminal 12: Terminals K11- K12: RST = Reset, can be configured as thermistor input with parameter C005. 2CH = Second parameter set FA1 = Frequency arrival, type 1 (output frequency actual value = reference input) RUN = Running Relay, fault signal (K11-K14 ready for operation) Through optional keypad DEX-KEY-..., all parameters and functions can be adapted to the application. +24 V 3 2CH FF2 FF1 REV FWD L1 L2 L3 PE L+ + R Br DC+ DC BR + U V W PE K12 K14 K11 5 L AM H O OI L 12 11 * 0 V 0...10 V +10 V 0...10 V 4...20 ma 0 V RUN FA1 6 4 3 2 1 P24 CM2 RJ 45 ModBus M 3 ~ e RST i * PNU C005 = 19 (PTC)

1 2 DV51 with DEV51 NET TC module (RS 485 T adapter) Actuation Engineering Connection example DV51 15/15 Q1 S1 SP R BUS SN Host computer POWER ALARM RUN 1 2 OFF OPE RBUS OPE RBUS 1 2 OPE RBUS POWER ALARM RUN 1 2 OFF OPE RBUS 1 2 OFF OFF POWER ALARM RUN OFF OPE RBUS 1 2 OFF OPE RBUS 6 5 R BUS S2 Q11 6 5 6 5 6 5 6 5 6 5 6 5 Host computer 1 2 32 Q11 M1 M2 Mn Wiring L1 L2 L3 PE Q1 3 h 400 V, 50/60 Hz I I I PE Q11 L1 L2 L3 K1 PE L1 L2 L3 PE FWD T1 L+ DC+ DC U V W PE BR 1 P24 X1 PES PES PES PES PE Enable Host computer M1 M 3 ~ e

15/16 4 C READ COPY System overview DF6 TM1 2 A SEQ CMB CMB B 6 5 123 7 8 0 9 F A B D E C D TM2 6 1 2 ALARM PRG POWER RUN 5 RMT COPY MNT PRG ENTER FWD REV 4 3 Base units 1 DF6-340-... Mains: 400 V 3-phase Motor rating from 11 to 132 kw (400 V) a page 15/18 System accessories Keypads 5 External LCD keypad with/without memory function a page 15/33 Mounting frames For external LCD keypad a page 15/33 Accessories Radio interference suppression filter 2 a page 15/23 Line reactors 3 a page 15/36 Motor chokes 2 a page 15/37 Braking resistor 4 Enclosed (IP 20) high-capacity resistors with temperature switch, for connecting to the braking transistor a page 15/37 Connection cable for external display and control units a page 15/33 Communication modules 6 PROFIBUS DP interface Encoder interfacing assembly a page 15/34

Description Frequency inverter DF6 15/17 Application The DF6 frequency inverters provide economic speed control of three-phase motors in standard applications with square-law load characteristics (pumps, fans). The assigned performance range for four-pole three-phase asynchronous motors ranges from 11 kw to 132 kw at 400 V. The DF6 units can be used as stand-alone drives or incorporated in automation systems. Their U/f(voltage/frequency) characteristic control allows their use in a broad range of applications in pump, fan, heating and air conditioning systems as well as all areas of process engineering with flow control. Features Compact construction Plug-in keypad (external installation possible) with four-character sevensegment display, six function keys and a setpoint value potentiometer RS 485 and RS 422 serial interface Six digital inputs (24 V DC) 3 analog inputs (0 to +10 V, g10 V, 4 to 20 ma) Three relays (a changeover contact, two make contacts: 24 V DC/230 V AC) Thermistor input Bus interface (PROFIBUS DP) can be integrated. Global standards conforming to CE, UL, cul, CSA and ctick Note: The DF6-340-11K and DF6-340-15K frequency inverters have an integrated braking chopper and allow direct connection to the braking resistors DE4-BR1-. For more than 15 kw the braking device DE4-BU4-1 is necessary for actuating the braking resistors. Function Comprehensive protective functions guarantee safe operation and protect frequency inverters and motors: Overcurrent, earth fault Overload, electronic motor protection Overtemperature Overvoltage, undervoltage Phase failure Two parameter sets with a wide range of functions: PID controller Automatic energy saving mode Motor synchronization and flying restart circuit User macro storage Automatic restart after a power failure Electronic motor potentiometer function 16 fixed frequencies Min./max. frequency limitation Documentation Each DF6 vector frequency inverter is supplied with installation instructions and a CD. The AWA contains a short description with illustrations and information about correct handling, installation and electrical connection of the device. The information supplied is printed in seven languages (English, Chinese, French, German, Italian, Russian, and Spanish). The CD contains a detailed manual (at least English, German) and configuration software with help text. Documentation and parameterization software are also available for download from the Internet:www.moeller.net/support Note: The software on the CD can be run on PCs with the current Windows operating systems (from 98 to XP). For connecting a PC (RS 232) to a DF6 frequency inverter (RS 422), you will need the DEX-CBL-2M0-PC connection cable.

15/18 Ordering DF6 frequency inverter DF6 Rated voltage Max. rated operational current Rated power for motors Part no. Article no. Price see price list Std. pack 11 132 kw at 400 V 342 528 V g 0 % 3- phase AC U e I e at 400 V 3-phase AC V A P kw 22 11 DF6-340-11K 231384 29 15 DF6-340-15K 231385 1 off 37 18.5 DF6-340-18K5 231386 43 22 DF6-340-22K 231387 57 30 DF6-340-30K 231388 70 37 DF6-340-37K 231389 85 45 DF6-340-45K 231390 105 55 DF6-340-55K 231391 135 75 DF6-340-75K 231392 160 90 DF6-340-90K 231393 195 110 DF6-340-110K 231394 230 132 DF6-340-132K 231395 Notes Rated operational current with a switching frequency of 5 khz and an ambient temperature of +40 C.

Engineering Assigned switching and protective elements 15/19 DF6 Motor Power supply Motor connection Assigned motor rating P kw Rated operational current I e A Mains current Without mains reactor or mains filter IN A Short-circuit and line protection fuse 4) Mains contactor Line reactor 1) Radio interference suppression filter Motor reactor Frequency inverter DF6 Three-phase power supply (400 V AC) DF6-340-11K 11 22 24 PKM0-25 2) DILM17 DEX-LN3-025 DE6-LZ3-032-V4 DEX-LM3-035 DF6-340-15K 15 29 32 PKZM4-40 DILM17 DEX-LN3-040 DE6-LZ3-032-V4 DEX-LM3-035 DF6-340-18K5 18.5 37 41 PKZM4-50 DILM17 DEX-LN3-040 DE6-LZ3-064-V4 DEX-LM3-050 DF6-340-22K 22 43 47 PKZM4-50 DILM25 DEX-LN3-050 DE6-LZ3-064-V4 DEX-LM3-050 DF6-340-30K 30 57 63 PKZM4-63 DILM40 DEX-LN3-060 DE6-LZ3-064-V4 DEX-LM3-063 DF6-340-37K 37 70 77 NZM...1-S80 2) DILM50 DEX-LN3-080 DE6-LZ3-080-V4 DEX-LM3-080 DF6-340-45K 45 85 94 NZM...1-S100 2) DILM65 DEX-LN3-100 DE6-LZ3-115-V4 DEX-LM3-100 DF6-340-55K 55 105 116 NZM...1-S125 2) DILM80 DEX-LN3-120 DE6-LZ3-115-V4 DEX-LM3-150 DF6-340-75K 75 135 149 NZM...1-S160 2) DILM115 DEX-LN3-160 DE6-LZ3-150-V4 DEX-LM3-150 DF6-340-90K 90 160 176 NZM...2-S200 2) DILM150 DEX-LN3-160 5) DE6-LZ3-220-V4 DEX-LM3-180 DF6-340-110K 110 195 215 NZM...3-ME220 3) DILM185 DEX-LN3-200 DE6-LZ3-220-V4 DEX-LM3-220 DF6-340-132K 132 230 253 NZM...3-ME350 3) DILM185 DEX-LN3-250 DE6-LZ3-260-V4 DEX-LM3-260 Notes 1) Mains chokes reduce the harmonic currents by up to 30 % and extend the frequency inverters lifespan. 2) Short-circuit protection for mounting in control panel (no overload release required). 3) Applications without electronic overload release: set I r = infinite. 4) Switching capacity (ka) according to power supply rating. 5) At continuous, 100 percent motor load, the DEX-LN3-200 must be used here. Line protection through NZM a section 10 Line protection through PKZ a section 8 Mains contactors DIL a section 5 Line reactors DEX-LN- a page 15/36

15/20 Engineering Connection example DF6 Block diagram DF6 In their default configuration, the DF6 frequency inverters can be used at their assigned supply voltage and motor rating (four-pole, three-phase asynchronous motor) without any parameter changes. Their acceleration and deceleration times are set to 30 seconds. The control signal inputs and outputs have the following assigned functions: +24 V FWD REV FF1 FF2 AT RST + Terminal 1: RST = Reset Terminal 2: AT = change over to analog input OI Terminal 3: FF2 = Fixed frequency 2 Terminal 4: FF1 = Fixed frequency 1 Terminal 5: REV = Anticlockwise rotating field enable (Reverse) Terminal FW: FWD = Clockwise rotating field enable (Forward) Terminal FM: Output frequency (PWM signal) Terminal AMI: Output frequency (analog signal 4...20 ma) Terminal AM: Output frequency (analog signal 0...10 V) Terminal 11: FA1 = frequency reaches set point Terminals K11-K12: Relay, fault signal (K11-K14 ready for operation) Terminal K23-K24: Rela, FA1, reference frequency reached Terminal K33-K34: Relay, RUN, in operation Note: Terminal BR*: Brake resistor, for DF6-320-11K, DF6-340-11K and DF6-340-15K only Through the built-in keypad, all parameters and functions can be adapted to the application. R Br U V W PE M 3 ~ 1 2 3 4 5 FW P24 RJ 45 RS 422 SN RS 485 RP PLC CM1 TH FM AMI AM H O OI L O2 K23 K24 K33 K34 K11 K12 K14 e L+ SN DC+ K2 K3 DC K1 BR* 3 AC 400 V, 50/60 Hz L1 L2 L3 PE SP + 10 V...+10 V 0 V 4...20 ma 0...10 V +10 V 0...+10 V 4...20 ma 10 V (PWM) PTC i

System overview 4 C READ COPY 15/21 DV6 TM1 2 A SEQ CMB CMB B 6 5 123 7 8 0 9 F A B D E C D TM2 6 1 2 ALARM PRG POWER RUN 5 RMT COPY MNT PRG ENTER FWD REV 4 3 Base units 1 Mains: 400 V 3-phase Motor ratings from 0.75 to 132 kw (400 V) a page 15/23 System accessories Keypads 5 External LCD keypad with memory function Connection cable for external display and control units a page 15/33 Mounting frames For external LCD keypad a page 15/33 Accessories Radio interference suppression filter 2 a page 15/35 Line reactors 3 a page 15/36 Motor chokes 3 a page 15/37 Braking resistor 4 Enclosed (IP 20) high-capacity resistors with temperature switch, for connecting to the braking transistor a page 15/37 Communication modules 6 PROFIBUS DP interface Encoder interfacing assembly a page 15/34

15/22 Description Application The DV6 is the most powerful vector control frequency inverter of its class, with more than 200 % starting torque and virtually full static torque without feedback (sensorless). It guarantees the highest levels of smooth operation and is particularly suited to highly-dynamic applications in the packaging, printing and textile industries, for machine tools, and in material handling with elevator systems and hoists. The DV6 can be used as a stand-alone drive or incorporated in complex automation systems. The assigned performance range for four-pole three-phase asynchronous motors ranges from 0.75 kw to 132 kw at 400 V. Features Sensorless Vector Control (closed/open loop) Motor autotuning (online/offline) Built-in braking transistor (DV6-340-075 to DV6-340-11K) 32-bit processor Plug-in keypad (external installation possible) with four-character sevensegment display, six function keys and a setpoint value potentiometer RS 485 and RS 422 serial interface Nine digital inputs (24 V DC) 3 analog inputs (0 to +10 V, g10 V, 4 to 20 ma) Thermistor input Five digital outputs (24 V DC) Two analog outputs (0/+10 V, 4 20 ma) Relay (changeover contact: 24 V DC/230 V AC) Bus interface (PROFIBUS DP) can be integrated. Global standards conforming to CE, UL, cul, CSA and ctick Note: The DV6-340-075 to DV6-340-15K frequency inverters have an integrated braking chopper and allow direct connection to the braking resistors DE4-BR1-. Over 15 KW the DE4-BU4-1 braking unit is necessary to actuate the braking resistors. Function Comprehensive protective functions guarantee safe operation and protect frequency inverters and motors: Overcurrent, earth fault Overload, electronic motor protection Overtemperature Overvoltage, undervoltage Phase failure Configurable delay with emergency-off and voltage failure Three parameter sets with a wide range of functions: P/PI controller and PID closed-loop controller Automatic voltage regulation Motor synchronization and flying restart circuit Rapid stop function User macro storage Electronic motor potentiometer function 16 fixed frequencies (bit/binary) Min./max. frequency limitation Documentation Each vector frequency inverter DV6 is supplied with an installation instruction (AWA) and a CD. The AWA contains a short description with illustrations and information about correct handling, installation and electrical connection of the device. The information supplied is printed in seven languages (English, Chinese, French, German, Italian, Russian, and Spanish). The CD contains a detailed manual and configuration software with help text. Documentation and parameterisation software is also available for download from the Internet:www.moeller.net/support Note: The software on the CD can be run on PCs with the current Windows operating systems (from 98 to XP). For connecting a PC (RS 232) to a DV6 frequency inverter (RS 422), you will need the DEX-CBL-2M0-PC connection cable.

Ordering Vector frequency inverter 15/23 DV6 Rated voltage Max. rated operational current Rated power for motors Part no. Article no. Price see price list Std. pack Vector frequency inverter 0.75 kw to 132 kw at 400 V U e I e at 400 V 3-phase AC V A P kw 342 528 V g 0 % 3- phase AC 2.5 0.75 DV6-340-075 231396 3.8 1.5 DV6-340-1K5 231397 5.3 2.2 DV6-340-2K2 231398 8.6 4 DV6-340-4K0 231399 12 5.5 DV6-340-5K5 231400 16 7.5 DV6-340-7K5 231401 23 11 DV6-340-11K 231402 1 off 32 15 DV6-340-15K 231403 38 18.5 DV6-340-18K5 231404 48 22 DV6-340-22K 231405 58 30 DV6-340-30K 231406 75 37 DV6-340-37K 231407 90 45 DV6-340-45K 231408 110 55 DV6-340-55K 231409 149 75 DV6-340-75K 231410 176 90 DV6-340-90K 231411 217 110 DV6-340-110K 231412 260 132 DV6-340-132K 231413 Notes 1) Rated operational current at an operating frequency of 5 khz and an ambient temperature of +40 C.

15/24 Engineering Assigned switching and protective elements DV6 Motor Power supply Mains contactor Assigned motor rating P kw Rated operational current I e A Mains current Without mains reactor or mains filter IN A Short-circuit and line protection 4) Mains reactor 1) Radio interference suppression filter Motor reactor DV6 Three-phase power supply (400 V AC) DV6-340-075 0.75 2.5 2.8 PKM0-6,3 2) DILM7 DEX-LN3-004 DE6-LZ3-013-V4 DEX-LM3-005 DV6-340-1K5 1.5 3.8 4.2 PKM0-6,3 2) DILM7 DEX-LN3-004 DE6-LZ3-013-V4 DEX-LM3-005 DV6-340-2K2 2.2 5.3 5.8 PKM0-10 2) DILM7 DEX-LN3-006 DE6-LZ3-013-V4 DEX-LM3-008 DV6-340-4K0 4 8.6 9.5 PKM0-10 2) DILM7 DEX-LN3-010 DE6-LZ3-013-V4 DEX-LM3-011 DV6-340-5K5 5.5 12 13 PKM0-16 2) DILM7 DEX-LN3-016 DE6-LZ3-013-V4 DEX-LM3-016 DV6-340-7K5 7.5 16 18 PKM0-20 2) DILM7 DEX-LN3-025 DE6-LZ3-032-V4 DEX-LM3-016 DV6-340-11K 11 23 25 PKZM4-40 DILM17 DEX-LN3-025 DE6-LZ3-032-V4 DEX-LM3-035 DV6-340-15K 15 32 35 PKZM4-40 DILM17 DEX-LN3-040 DE6-LZ3-064-V4 DEX-LM3-035 DV6-340-18K5 18.5 38 42 PKZM4-50 DILM25 DEX-LN3-040 DE6-LZ3-064-V4 DEX-LM3-035 DV6-340-22K 22 48 53 PKZM4-58 DILM40 DEX-LN3-050 DE6-LZ3-064-V4 DEX-LM3-050 DV6-340-30K 30 58 63 NZM...1-S80 2) DILM40 DEX-LN3-060 DE6-LZ3-080-V4 DEX-LM3-063 DV6-340-37K 37 75 83 NZM...1-S100 2) DILM50 DEX-LN3-080 DE6-LZ3-115-V4 DEX-LM3-080 DV6-340-45K 45 90 99 NZM...1-S100 2) DILM65 DEX-LN3-100 DE6-LZ3-115-V4 DEX-LM3-100 DV6-340-55K 55 110 121 NZM...1-S125 2) DILM95 DEX-LN3-120 DE6-LZ3-125-V4 DEX-LM3-150 DV6-340-75K 75 149 164 NZM...2-S200 2)5) DILM115 DEX-LN3-160 DE6-LZ3-220-V4 DEX-LM3-150 DV6-340-90K 90 176 194 NZM...2-S200 2) DILM150 DEX-LN3-200 DE6-LZ3-220-V4 DEX-LM3-180 DV6-340-110K 110 217 239 NZM...3-ME350 3) DILM185 DEX-LN3-250 DE6-LZ3-260-V4 DEX-LM3-220 DV6-340-132K 132 260 286 NZM...3-ME350 3) DILM185 DEX-LN3-300 DE6-LZ3-260-V4 DEX-LM3-260 Notes 1) Mains chokes reduce the harmonic currents by up to 30 % and extend the frequency inverters lifespan. 2) Short-circuit protection for mounting in control panel (no overload release required). 3) Applications without electronic overload release: set I r = infinite. 4) Switching capacity (ka) according to power supply rating. 5) When using with DEX-LN3-160 mains choke, you can use NZM...2-S160. Line protection through NZM a section 10 Line protection through PKZ a section 8 Mains contactors DIL a section 5 Line reactors DEX-LN- a page 15/36

Engineering Connection example 15/25 DV6 Block diagram DV6 In their default configuration, the DV6 vector frequency inverters can be used at their assigned supply voltage and motor rating (four-pole, three-phase asynchronous motor) without any parameter changes. Their acceleration and deceleration times are set to 30 seconds. The control signal inputs and outputs have the following assigned functions: +24 V FWD REV FF1 FF2 2CH FRS JOG AT RST P24 7 8 FW 1 2 3 4 5 6 RJ 45 RS 422 SN RS 485 + Terminal 1: Terminal 2: Terminal 3: Terminal 4: Terminal 5: RST = Reset AT = change over to analog input OI JOG = inching duty FRS = free run stop of motor (controller inhibit) 2CH = Second parameter set Terminal 6: FF2 = Fixed frequency 2 Terminal 7: FF1 = Fixed frequency 1 Terminal 8: REV = Anticlockwise rotating field enable (Reverse) Terminal FW: FWD = Clockwise rotating field enable (Forward) Terminal FM: Output frequency (PWM signal) Terminal AMI: Output frequency (analog signal 4...20 ma) Terminal AM: Output frequency (analog signal 0...10 V) Terminal 11: FA1 = frequency reaches set point Terminal 12: RUN = Running Terminal 13: OL = overload signal Terminal 14: QTQ = torque reached (exceeded) Terminal 15: IP = mains failure; immediate stop signal Terminals K11-K12: Relay, fault signal (K11-K14 ready for operation) Note: Terminal BR*: Brake resistor; for DV6-320-11K and DV6-340-075K to DV6-340- 15K only Through the built-in keypad, all parameters and functions can be adapted to the application. R Br L+ RP DC+ SN DC SP BR* + 3 L1 L2 L3 PE RO TO J51 K1 PLC CM1 TH FM AMI AM H O OI L O2 U V W PE K12 K14 K11 CM2 M 3 ~ 13 14 15 e 11 12 10 V...+10 V 0 V 4...20 ma 0...10 V +10 V 0...+10 V 4...20 ma 10 V (PWM) PTC IP QTQ OL RUN FA1 i P24 +24 V

15/26 Description Keypads DEX-KEY6..., DEX-KEY-10 Part no. overview DEX-KEY-6 DEX-KEY-61 Application Operating unit with set point potentiometer (valid for DEX-KEY 6 only) Remote keypad for the DF51, DF6, DV51 and DV6 frequency inverters. Instead of the LED display, these keypads can be slotted into the DV51 frequency inverters or, with adapter DEV51-MNT-K60, snapped onto interface modules DE51-NET-CAN and DE51-NET-DP. Note: For remote flush mounting in an enclosure (e.g. control panel door), mounting frame DEX-MNT-K6 and connection cable DEX-CBL-...-ICS or DNW-PC... are required. Features Four-digit digital display assembly 7 LED function messages (applies to DEX-KEY 6) 6 LED function messages (applies to DEX-KEY 61) START/STOP and 4 configuration keys Set point potentiometer (applies to DEX-KEY 6) Functions The LCD keypad allows all parameters of the DF51, DF6, DV51 and DV6 frequency inverters and to be set as well as their operation through the START/STOP buttons. The reference input can be made through the Up/Down buttons (motor potentiometer function) and through an analog setpoint potentiometer. Documentation Installation instructions are supplied with each keypad. For notes about parameterisation, see the frequency inverter s manual. They can be found on the CD supplied with every frequency inverter. The documentation is also available on the Internet at www.moeller.net/support. Part no. overview DEX-KEY-10 External keypad with configuration memory Application Optional keypad with non-volatile configuration memory for the DF51, DV51, DF6 and DV6 frequency inverters as well as the RA-SP speed control unit. DEX-KEY-10 can be mounted in a control panel enclosure or fitted instead of the standard keypad of the DF6 and DV6 frequency inverters. The frequency inverter is connected via the RJ 45 interface. Note: The connectors must be connected and disconnected only under no-voltage conditions. For external mounting, a connection cable with RJ 45 plugs (DEX-CBL-...-ICS or DNW-PC respectively) is required. Features Two-line, background-lit LCD display LED function messages Plain text display, in one of six languages (English, French, German, Italian, Portuguese, Spanish) with DF6 and DV6, and in English with DF51 and DV51. START/STOP buttons and function keys for parameterisation Degree of protection: operating side (front) IP 54, NEMA 12 Function With the DEX-KEY-10 keypad, all parameters can be edited. They can be saved and transferred to frequency inverters of the same type (copy function, non-volatile memory). Parameters, setpoint values and actual values are displayed in English on a single line with the DF51, DV51 and RA-SP frequency inverters. With the DF6 and DV6 devices, two display lines are used The languages can be selected. Documentation Installation instructions are supplied with each keypad. For notes about parameterisation, see manual AWB8240-1416 on the CD supplied with every frequency inverter of the series DF51, DF6 and DV51, DV6. The documentation is also available on the Internet: www.moeller.net/support.

Description Accessories DEV51, DEX 15/27 Part no. overview DEV51-NET-TC T adapter for RS 485/Modbus connection DEX-CBL- -ICS DWN-PC- Connecting cable with RS 45 plug DEX-CBL-2M0-PC Interface converter with connection cable Application Connection and extension of the system interface for frequency inverters DF51, DF6, DV51 and DV6, and speed control unit RA-SP. Features Prefabricated for immediate use. Functions The DEV51-NET-TC T-adapter doubles the RJ 45 connector of the DV51 (T piece). It is required to connect multiple DV51 frequency inverters as slaves to a system with the open RS 485 and Modbus RTU communication protocol. The connection cable allows the point-to-point connection of the RJ-45 slot. Interface converter DEX-CLB-2MO-PC allows a direct point-to-point connection of a PC with 9-pin RS232 (Sub-D) socket to the RJ-45 interface (RS 422/RS 485) of a DF51, DF6, DV51 or DV6 frequency inverter or on RA-SP. Part no. overview DEV51-MNT-K60 Adapter for the operating unit DEX-KEY 6 DEX-MNT-K6 Mounting frame for the operating unit DEX-KEY 6 Application Adapter DEV51-MNT-K60 allows the installation and connection of keypad DEX-KEY-6 in combination with a fieldbus module DE51-NET-CAN or DE51- NET-DP and DV51 frequency inverters. Mounting frame DEX-MNT-K6 allows the seperate mounting of DEX-KEY-6 and DEX-KEY61 keypads in an enclosure (e.g. control panel door) Features Adapter DV51-MNT-K60 and mounting frame DEX-MNT-K6 are supplied with all accessories required for application, such as self-adhesive rubber seals and connectors. Functions Mounting frame and cover are purely mechanical components without separate functionality. The mounting frame can be fitted as follows: A: in a control panel door or enclosure with standard punching tool (square 67 x 67 mm) B: Flush mounting in a water-resistant enclosure (IP 54, NEMA 4). Permissible only with DEX-KEY-61 keypad without potentiometer. Documentation Installation and mounting are described in the installation instructions of keypad DEX-KEY-6... They are described in the XSoft manual (AWB2700-1437GB). The documentation is contained on the CD supplied with each frequency inverter. The documentation is also available on the Internet: www.moeller.net/support

15/28 Description Interface cards DE51-NET-DP, DE51-NET-CAN POWER ALARM I O PRG ENTER Part no. overview DE51-NET-DP Interface for connecting to PROFIBUS DP DE51-NET-CAN Interface for connecting to CANopen DEX-MNT-NET Mounting frame for the external arrangement of interface modules Application DE51-NET- allows the connection of DF51 and DV51 series frequency inverters as slaves to systems with standardised field bus (CANopen, PROFIBUS-DP). On the DV51 the interface modules can be front-mounted; on the DF51, they are mounted separately in mounting frame DEX-MNT-NET. A prefabricated connecting cable (DEX-CBL... or DWN-PC...) is required to connect the DF51. Features DE51-NET-CAN Communications protocol: DS-301 V4.01 Device profile: DS-402 V2.0 Bus address: 1 to 127 Max. cable length: 5000 m Data transfer rate: 10 kbit/s to 1 Mbit/s, depending on cable length and amplifier Isolated interface address and baud rate adjustable through DIP switches Five status LEDs Clip-on to DV51, remote connection to DF51 (connection cable DEX-CBL- -ICS required). DE51-NET-DP Network topology: PROFIBUS DP line (DIN 19245 part 1 and 3) DRIVECOM profile drive control technology 20 Bus address: 1 to 127 max. cable length: 10 000 m Data transfer rate: 93.7 kbit/s to 12 Mbit/s, depending on cable length and amplifier Isolated interface address and baud rate adjustable through DIP switches Five status LEDs Clip-on to DV51, remote connection to DF51 (connection cable DEX-CBL- -ICS required). Documentation Installation instructions are supplied with each module. Further documentation for this module is also available on the Internet at: www.moeller.net/support.

Description Interface cards 15/29 DE6-NET-DP, DE6-IOM-ENC Part no. overview DE6-NET-DP Interface for PROFIBUS DP networks Part no. overview DE6-IOM-ENC Encoder card for DV6 frequency inverters Application Features Installation in slot 2 of DF6 or DV6 frequency inverter Intelligent modules with their own processor and with potential isolation RS 485 interface (9-pin, D-SUB socket) Device address set with two rotary switches Data transfer: 9.6 Kbit/s (at 1,200 m) to 12 Mbit/s (at 100 m) with automatic baud rate detection PROFIDrive profile, drive engineering version 2 Documentation Each PROFIBUS-DP module DE6-NET-DP comes with installation instructions (AWA 8240-1942). For notes about parameterizing these modules, see manual AWB8240-1418, which is contained on the CD supplied with each DF6 and DV6 series frequency inverter. The documentation is also available on the Internet: www.moeller.net/support Application The DE6-IOM-ENC card can be used in conjunction with the DV6 vector frequency inverters and enables speed control of three-phase motors with a directly connected encoder. Further application features are: Synchro control and ratio control Motor standstill recognition Torque regulation Features Simply plugs into a slot in the DV6 frequency inverter Note: The card must be fitted and pulled only under no-voltage conditions. Parameterization via the DV6 frequency inverter s menu. Encoder connection via screw terminals. Function Output voltage (power supply) for the encoder: 5 V DC, 150 ma. Max. number of input pulses: 65,000 Input: two TTL signals offset by 90 (5 V DC, RS 422 standard) with zero pulse and inverted signals. EAP EAN M EBP EBN EZP EZN 90 Documentation Installation instructions are supplied with each encoder module. The manual for the encoder card (AWB8240-1431) is contained on the CD supplied with every DV6 frequency inverter. The documentation is also available on the Internet: www.moeller.net/support

15/30 Description Motor chokes DEX-LN..., DEX-LM3... Part no. overview DEX-LN1... Mains chokes, single-phase DEX-LN3... Mains chokes, three-phase Application Mains chokes also called commutating chokes are connected in series on the mains input side of electronic equipment e.g. frequency inverters. Function Mains chokes limit the inrush current and dampen current harmonics and any additional current peaks. By dampening the harmonic currents, the r.m.s value of the input current can be reduced by up to 30 %. In addition, they allow the often mandatory short-circuit voltage (k value) of about 4 % to the mains. Mains chokes extend components lifespan (rectifier diodes, DC link capacitors) on equipment with input-side DC link (frequency inverters, UPS). Features The mains chokes are vacuum-impregnated for low-noise operation. They offer lowfatigue, magnetically and metallically neutral air-gap bypasses. Because of their flux distribution, the clearance to metal parts and neighbouring components must be at least 50 mm. Part no. overview DEX-LM3... Motor chokes, three-phase Application Motor chokes are used on the output of the frequency inverters in series with the motor. Function Motor chokes reduce the slew rate of the output voltage (/ < 500 V/ms) as well as motor noise and heating. The use of motor chokes enables the permissible motor cable lengths to be extended up to 200 m. With parallel operation of several motors from the output of a frequency inverter the use of motor chokes is recommended. They reduce the higher capacitive reactive currents. Features The motor chokes are vacuum-impregnated for low-noise operation. They offer lowfatigue, magnetically and metallically neutral air-gap bypasses. Because of their flux distribution, the clearance to metal parts and neighbouring components must be at least 50 mm. Documentation Installation instructions are supplied with each choke. The documentation is also available on the Internet: www.moeller.net/support

Description Brake units, brake resistances DE4-BU4-1, DE4-BR1... 15/31 Part no. overview Part no. overview DE4-BU... braking unit Braking unit for controlling external braking resistors Application Braking units with assigned braking resistors are used for rapid braking of frequency-controlled three-phase drives. With its integrated synchronization, the DE4-BU4-1 allows several braking units to be operated in parallel, for example for large loads (lifting gear). Features Braking transistor with automatic control (adjustable response value) Braking resistors (DE4-BR1...) are not supplied with the device. The lowest permissible resistance is: 18 Ω Synchronization for parallel operation of several DE4-BU... at high braking power. Continuous braking power up to 18 kw Maximum braking power 30 kw, with 15 s make time and 150 s pause time Function With short braking times, the frequency controlled motor operates in regenerative (oversynchronous) mode. In this mode, it feeds power into the frequency inverter s DC link, which results in an increased DC bus voltage. If the voltage exceeds the permitted limit value, the frequency inverter control logic disables the frequency inverter s power inverter and the motor coasts to a stop. If one or more braking units are connected in parallel to the internal DC link, the recovered energy can be diverted through the assigned braking resistors, where it is dissipated as heat. Documentation Installation instructions are supplied with each braking unit. The documentation is also available on the Internet: www.moeller.net/support DE4-BR1 Braking resistors Application An external braking resistor is required when braking large moments of inertia or when operating in extended regenerative mode. It converts the mechanical braking energy to heat. Function The integral braking transistor of the frequency inverter automatically diverts energy to the connected braking resistor when the threshold value of the DC bus voltage is exceeded. This prevents overvoltages in the DC link, which would otherwise cause an overvoltage fault message and activate the pulse inhibitor of the frequency inverter. The drive coasts to a stop. PE i Features T1 T2 2 1 R B The resistors are built into a perforated sheet-metal enclosure and are fitted with an overtemperature protection switch (230 V, 1A, AC-1). The enclosure is made from galvanized perforated sheet metal, The enclosures are open at the bottom and fullfil protection IP20 only when mounted. By combining several resistances in series and/or parallel higher braking capacities can be obtained. The braking resistors can be directly connected to the brake chopper of the frequency inverter DV51, DF6-340-11K, DF6-340-15K, DV6-340-075 11K and the braking unit DE4-BU4-1. Documentation Installation instructions are supplied with each braking unit. The documentation is also available on the Internet: www.moeller.net/support