the Art of turning

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the Art of turning 709 No.35 Keji 1st Road Tainan City,Taiwan, R.O.C Tel-No +886-6-3841155 Fax-No +886-6-3841177 http://www.quicktech.com.tw e-mail:inquiry@quicktech.com.tw 2017.11

Feature Power turret and flexible gantry type tooling system Synchronous spindles Up to 24 live tools with powerful motor Double programs for cycle time saving 25 bar coolant pressure Free angle B axis 360 for all the angular tapping and drilling Y axis is offered alternatively Cycle time can be saved up to 45% Flexible duo system simultaneous The system allows running 2 programs simultaneously Mitsubish AC Servo 11 kw Gantry Tooling 01 Hybrid-Y A2-6 main spindle wih 66 mm bore With available heavy duty power turret, flexible gantry tools for sub spindle and C-axis capabilities, milling and turning applications is completed in one single machine. They are ideal for producing complicated and single parts in high production demand. more flexible more functions The unique gantry tooling system is extremely flexible. The standard tooling system allows for 5 external tools, 9 internal tools and 12 live tools. The ER20 spindles are gear driven, with rigid tapping as standard. Up to 26 tools load for machining BMT-55 Power Turret Turret with 12 stations can be additionally equipped with driven tools on six stations. In connection with the driven tools, the main spindle is C-axis and Yaxis functional for accurate positioning. Mitsubish AC Servo3.7kw A2-5 sub spindle with 32 mm bore The cartridge type spindle runs on P4 high precision bearings giving high radial and axial stability, allowing for heavy duty cutting. The spindle is assembled and tested in a temperature controlled clean room, sealed, and requires no maintenance. The spindle housing is large, and symmetrically ribbed to allow heat dissipation and thermal stability. 02

Hybrid 1 Machining applications Twin Spindle superimposed machining 2 Simultaneously Double Process Running Gantry Tooling interference 35 57mm 138.5mm Y-axis The turret is mounted on a secondary 75 degrees wedge saddle on top of the X1-axis slide from one - piece casting. Both X1and Y1 axes have extra wide hardened and linear ways to assure the rigidity and accuracy. The series will help you be more competitive by achieving faster cycle times with heavier cuts, faster machine movements, and allow cutting tough material efficiently in a limited space. 3 5 Long work-piece machining Y axis milling on main spindle 4 Live tool milling on main spindle 6 Off-center milling function Turret interference 37mm 35 35 30 105 545mm 70mm 30 60mm X1 03 Y1 Z1 Y-axis control further enhances multi-tasking live tooling capabilities and improves various machining precision. With Y-axis travel 80 mm(=±40mm), a wide variety of parts can be efficiently machined. 7 Tapping or drilling by free Angle B axis on sub spindle 8 Polygon Generating Cutting 320mm 230mm 200mm 04

Feature Twin-Y Twin Classical Power turret for rigid heavy cutting 11KW spindle power Synchronous Spindles 25 bar coolant pressure Y axis is offered alternatively Programming tail stock is also available for the long work piece The series offers ditterent combinations for varieties of mass production to give better access to the turret and 8 or 10 chuck and also efficient chip removal. Twin This series packed with sub spindle and BMT turret with 12 stations which can be additionally equipped with driven tools on six stations. In connection with the driven tools, the main spindle is C-axis functional for accurate positioning. Y-axis The turret is mounted on a secondary 75 degrees wedge saddle on top of the X1-axis slide from one - piece casting. Both X1 & Y1 axes have extra wide hardened and linear ways to assure the rigidity and accuracy. Classical The standard slant-bed machine packed with servo turret with 12 stations and programming tailstock. It offers the great cost-performance for efficient turning operations for chuck parts. Y-axis control further enhances multi-tasking live tooling capabilities and improves various machining precision. With Y-axis travel 80 mm(=±40mm), a wide variety of parts can be efficiently machined. Roller Guideways The guide ways are rectangular box section to maintain rigidity in prolonged operation. This high rigidity structure ensures high machine dynamics and superior machining accuracy. Furthermore, all the axes equipped with C3 class high precision ball screw, mounted with double ballscrew support bearing ( P4 class), assures high positioning accuracy and backlash free transmission. 05 06

T6 Feature SM Twin Compact 6 chuck ( Option 8 chuck) 4,000 rpm high speed spindle 7.5 kw spindle power 12 station servo turret ( Option power turret - BMT55) Hydraulic tailstock or sub spindle for long work piece Sub spindle tor back machining BMT Turret The standard 12-station BMT turret allows this compact machine able to achieve the turning application effectively for mass production. Furthermore, the power turret milling function is also provided for the customers who need more advanced application. T6 Twin T6 SM On top of having T6 Compact features, this model also packed with sub spindle for more back machining. Furthermore, with available live tooling and C-axis capabilities milling, turning application can be completed in one single machine. Sub Spindle Mitbish AC Servo 3.7 kw Equipped with sub spindle, all the back machining is easily achieved. T6 07 T6 compact This compact machine will easily accomplish the demanding turning applications for mass production. Main Spindle Mitsubish AC Servo 7.5 kw The spindle is assembled and tested in a temperature controlled clean room, sealed, and requires no maintenance. The spindle housing is large, and symmetrically ribbed to allow heat dissipation and thermal stability. Tailstock For the long length parts, the hydraulic tailstock is also provided. 08

Power Turret BMT-65(12) TMT10 Feature BMT-65 12 Station Power turret for rigid heavy cutting (Option: BMT-55 16 Station) Main spindle with 80mm collet chuck (Option: 10 chuck) 11KW spindle power for main and sub-spindle Y axis is offered alternatively Sub-spindle for back machining Leading precise Turning and milling technology TMT-10 has combined twin spindles high-efficient turret rigid machine structure as base to increase high-efficient and complex machining capability. Combining high-performance Mitsubishi controller and BMT-65 power turret, it completes the function of C axis, Y axis and sub-spindle on one machine to perform the milling and turning complex machining ability. 75 degree slant bed design on one-piece casting Turret with 12 stations can be additionally equipped with driven tools on six stations. In connection with the driven tools, the main spindle is C-axis and Yaxis functional for accurate positioning. Turret Option BMT-55(16) The machine base is hardened to over HRB 190 and tempered to relieve stress for strengthening the machine structure design. It s built to endure years for high-production turning. FC35 grade cast iron is capable of withstanding much greater stress without deforming and provides maximum vibration dampening, which result in a machine that will outlast and outperform the competition. TMT10 It provides extensive space for machining and also increases the easy-operation function to allow cutting tough material efficiently in a limited space. Mitsubishi Controller 09 10

Roller Guideways The machine is equipped with high precision, HIWIN roller guideways. The use of 45mm rails throughout the machine increases stability and accuracy, and allows heavier cuts to be achieved. All axes are equipped with digital drives that deliver feed velocities of 30m/min. Accessory: Chip conveyor locating Mitsubish AC Servo 11 kw A2-6 sub spindle with 66 mm bore The cartridge type spindle runs on P4 high precision bearings giving high radial and axial stability, allowing for heavy duty cutting. The spindle is assembled and tested in a temperature controlled clean room, sealed, and requires no maintenance. The spindle housing is large, and symmetrically ribbed to allow heat dissipation and thermal stability. Mitsubish AC Servo 111 kw A2-8 main spindle wih 83 mm bore With available heavy duty power turret, flexible gantry tools for sub spindle and C-axis capabilities, milling and turning applications is completed in one single machine. They are ideal for producing complicated and single parts in high production demand. Y axis Milling The turret is mounted on a secondary 75 degrees wedge saddle on top of the X 1 axis slide from one-piece casting. Both X1 and Y1 axes have extra wide hardened and linear ways to assure the rigidity and accuracy. Y axis control further enhances multi-tasking live tooling capabilities and improves various machining precision. Furthermore, it offers efficient chip removal during heavy cutting. With Y axis travel 120mm (=+-60mm), a wide variety of parts can be efficiently machined. TMT10 11 12

Specification Main Spindle Capacity Sub-Spindle Capacity Travel & Feed Axes Tooling system Motor Positioning Coolant System Lubrication System Machine size Machine Type Mitsubishi Controller Spindle bar capacity Swing over Bed Swing over cross slide Max. Turning length Main-Spindle Bore Spindle Speed Slant bed degree Hydraulic pressure-mix / max Main-Spindle Chuck Size Sub-Spindle Chuck Size Sub-Spindle Bore Sub-Spindle Speed Range X1 / Z1 Axis Travel X2 / Y2 / Z2 Axis Travel Y1 Axis X1 / Z1 / X2 / Y2 / Z2 axis ball screw X1 / Z1 / X2 / Z2 axis linear guide way X1 / Z1 / X2 / Y2 / Z2 axis rapid feed Channel 1 Channel 2 System No. of tools Tool holder System No. of tools B axis(option accessory) Tool holder Main Spindle Motor Sub Spindle Motor X1 / Z1 axis Servo motor X2/Y2 / Z2 axis Servo motor Chip conveyor motor Positioning Hydraulic pump motor Coolant Motor Type Hydraulic Motor Type Coolant Tank Capacity Tank capacity Pump pressure Length without / with chip conveyor Machine Width / Height Machine Weight Hybrid-Y TMT10 Twin-Y -Twin -Classical M830 500.0 mm 300.0 mm 350.0 mm 66.0 mm KK6-185E-60B Collet/A2-6 Chuck KK5-173E-42B Collet/A2-5 Chuck 32.0 mm 160.0mm / 375.0mm 470.0 mm / 375.0mm / 335.0 mm 80 mm=±40mm Φ32 x P10 35.0 mm Gantry OD x 5 ID x 9 Live x 12 tools 360 free angle 20mm 20mm Mitsubishi AC Servo 3.7kw Mitsubishi AC Servo 1.5kw(B) / 1.5kw Mitsubishi AC Servo 1.5kw / 1.5kw(B) / 1.5kw 1/4 HP 2HP max.pressure:25bar flow:30l / min 2 L 2818mm / 3438 mm 2032mm / 1952 mm 6100 kg 75mm 500.0 mm 300.0 mm 650.0 mm 83.0 mm KK8-193E-80B A2-8 Chuck KK6-185E-60B A2-6 Chuck 66.0 mm 200mm/550mm 125.0 mm / --/700.0 mm 120 mm=±60mm Φ32 x P10 45.0 mm BMT-65 Turret -- -- -- -- Mitsubishi AC Servo X1 3.0kw/Y1 1.5kw/Z1 2.2kw Mitsubishi AC Servo X2 1.5kw/---/Z2 2.2kw 1/4 HP 2HP max.pressure:25bar flow:30l / min 2 L 3500mm / 4500 mm 1800mm / 2200 mm 8300 kg 500.0mm 300.0mm 350.0 mm 66.0 mm KK6-185E-60B Collet/A2-6 Chuck KK5-173E-42B Collet/A2-5 Chuck 32.0 mm 230.0mm/400.0mm Z2 / 385.0mm 80 mm=±40mm Mitsubishi AC Servo 3.7kw Mitsubishi AC Servo 1.5kw(B) / 1.5kw Z2 axis / Mitsubishi AC Servo 1.5kw 1/4 HP 2 HP max.pressure:25bar flow:30l / min 2 L 2450mm / 3350 mm 1650mm / 1750 mm 5700 kg 500.0mm 300.0mm 350.0 mm 66.0 mm KK6-185E-60B Collet/A2-6 Chuck KK5-173E-42B Collet/A2-5 Chuck 32.0 mm 230.0mm/400.0mm Z2 / 385.0mm -- Mitsubishi AC Servo 3.7kw Mitsubishi AC Servo 1.5kw(B) / 1.5kw Z2 axis / Mitsubishi AC Servo 1.5kw 1/4 HP 2 HP max.pressure:25bar flow:30l / min 2 L 2450mm / 3350 mm 1650mm / 1750 mm 5700 kg 500.0mm 300.0mm 350.0 mm 66.0mm KK6-185E-60B Collet/A2-6 Chuck --- --- -- 230.0mm/400.0mm --- -- Servo Turret 12 tools X1 / Z1 Mitsubishi AC Servo 1.5kw(B) / 1.5kw 2 hp 2L 15 kgf / cm² 2350mm / 3250mm 1650mm / 1750mm 5700kg T6-Twin M70 42mm 400.0mm 230mm 300mm 44.0mm 45 KK5-173E-42B KK4-163E-30B 26mm 200.0mm/300mm Z2 / 300mm -- Servo Turret 12 tools 25mm 25mm Mitsubishi AC Servo 7.5KW Mitsubishi AC Servo 3.7KW X1 / Z1 Mitsubishi AC Servo 1.5kw Z2 = Mitsubishi AC Servo 1.0kw 1/4HP 1HP 125L 2L 15 kgf / cm² (100cc/min) 2600mm / 3200mm 1300 / 1860mm 3500 kg T6-SM M70 42mm 400.0mm 230mm 300mm 44.0mm 45 KK5-173E-42B KK4-163E-30B 26mm 200.0mm/300mm Z2 / 300mm -- 25mm 25mm Mitsubishi AC Servo 7.5KW Mitsubishi AC Servo 3.7KW X1 / Z1 Mitsubishi AC Servo 1.5kw Z2 = Mitsubishi AC Servo 1.0kw 1/4HP 2HP 125L 2L 2600mm / 3200mm 1300 / 1860mm 4500 kg T6-Compact M70 42mm 400.0mm 230mm 300mm 44.0mm 45 KK5-173E-42B -- -- -- 200.0mm/300mm -- -- Servo Turret 12 tools 25mm 25mm Mitsubishi AC Servo 7.5KW X1 / Z1 Mitsubishi AC Servo 1.5kw 1/4HP 2HP 125L 2L 2600mm / 3200mm 1300 / 1860mm 4500 kg Fanuc available (option) Specification 13 14