MX-52 5-Axis Vertical Machining Center URL : http://www.matsuura.co.jp/ E-MAIL : webmaster@matsuura.co.jp MATSUURA MACHINERY CORPORATION - Urushihara-cho Fukui City 9-853, Japan TEL : +8-776-56-86 FAX : +8-776-56-85 MATSUURA EUROPE GmbH Berta-Cramer-Ring 2 D-6525 Wiesbaden-Delkenheim, Germany TEL : +49-622-783-8 FAX : +49-622-783-33 URL : http://www.matsuura.de/ E-MAIL : info@matsuura.de MATSUURA MACHINERY Ltd. Gee Road, Whitwick Business Park, Coalville Leicestershire, LE67 4NH, England TEL : +44-53-5-4 FAX : +44-53-5-44 URL : http://www.matsuura.co.uk/ E-MAIL : sales@matsuura.co.uk MATSUURA MACHINERY GmbH Berta-Cramer-Ring 2 D-6525 Wiesbaden-Delkenheim, Germany TEL : +49-622-783- FAX : +49-622-783-33 URL : http://www.matsuura.de/ E-MAIL : info@matsuura.de ELLIOTT MATSUURA CANADA INC. 22 Buckingham Road Oakville Ontario L6H 5X2, Canada TEL : +-95-829-22 FAX : +-95-829-56 URL : http://www.elliottmachinery.com/ E-MAIL : sales@elliottmachinery.com MATSUURA MACHINERY USA INC. 325 Randolph Ave., St.Paul, MN 552, U.S.A. TEL : +-65-289-97 URL : http://www.matsuurausa.com/ E-MAIL : info@matsuurausa.com Product specifications and dimensions are subject to change without prior notice. The photos may show optional accessories. This product is subject to all applicable export control laws and regulations FI-E3. 278 3 EE
Our best-selling single table 5 axis machine has just got even better; enhanced performance, optimized production and introducing our own automation package Introduced to offer aspirational companies the chance to invest in a hand-built Matsuura 5 axis machine, the single table MX-52 has been nothing short of a phenomenal success for Matsuura and our customers Operator door opening width 8mm (3.49in.) Easy tool setup Floor to table top surface 85mm (33.46in.) (Pallet specification 87mm (34.25in.)) Crane access Easy operator access to the spindle X-axis stroke 63mm (24.8in.) H 35mm (H3.77in.) 7mm (27.95in.) 52mm (2.47in.) MAX. 2kg H 2mm (H8.3in.) H 33mm (H2.99in.) 7mm (27.95in.) 52mm (2.47in.) MAX. 75kg H 9mm (H7.5in.) H 33mm (H2.99in.) 52mm (2.47in.) MAX. 75kg Y-axis stroke Z-axis stroke A-axis rotation angle C-axis rotation angle 56mm (22.4in.) 5mm (2.7in.) -25+deg 36deg Table specification PC Highly rigid RAM type structure, Matsuura hand-built quality 2 3
By customer demand, we present our OEM automation package; designed and built by Matsuura Automation & Unmanned Package 9-tool magazine Ready for IoT Matsuura IoT is an open source platform, enabling the sharing of information from numerous machines to your production monitoring systems. Remote status at a glance visualization of current machine status maximizes and optimizes process efficiency and unmanned production whilst countering unscheduled maintenance and downtime. Multi-tasking 5AX IoT Internet of Things 3D Printer Lathe 4-mm pallet specification VMC / HMC 4 5
MX-52 5-Axis Vertical Machining Center Automation Work station Spiral conveyor Large opening ensures good access to the workpiece. 3% higher transfer capacity than conventional models 9-tool magazine Three-port pressure supply system to fixtures Affordable, Reliable Unmanned 5 Axis Production Unmanned Automation Package Matsuura designed and built compact OEM 4 pallet system, with 9 tools as standard for maximum production and optimized spindle utilisation. Excellence is affordable; The MX-52 delivers our legendary 5 axis automated production to within the investment reach of all machining companies. Equipped with pressure supply ports for through-palletsystem fixtures. Supports pressures of up to 9.6 MPa. Work station (rotary) Automation Package Assisting set-up by rotating the workstation by 9 degree increments. Compact-design automated system Lift-up conveyor 4959 (95.23) 226 (88.97) 9-tool magazine 384 (25.35) 924 (36.37) 85 (33.46) 698 (66.85) 3 (22.44) 29 (86.25) 34 (4.7) 6 3925 (54.52) Unit : mm (in.) Pallet storage: Memory random system 7
MX-52 5-Axis Vertical Machining Center Operability Maximum functionality and optimised performance Easy Operation Collision prevention function This collision protection function is developed solely by Matsuura. It prevents machine collisions due to programming errors in automatic operation, and also prevents human error in advance during manual operation and workpiece setup. On-line link with PC Standard Our latest NC is our most powerful yet, delivering fast access touch screen usability with a refined ergonomic & logical layout PC Machining center Intelligent Protection System Orbit machining Patent No. 5883535 Matsuura G-Tech 3i Simple turning function combining orbit machining and C-axis rotation Matsuura Intelligent Meister System Turning processes can also be performed on this machining center by using a synchro chip. Since turning and machining can now be done in one process no additional setup time is required for the turning process. * Synchro Tip (Orbit machining + C-axis rotation) * Orbit function Secure Simple Accuracy Environment Reliability Meister Reduced machine downtime Preventive maintenance support function Machine recovery support function Electronic manual function E-mail transmission function Operability Meister Hassle-free, simple operation Tool setup support Workpiece setup support Thermal Meister Stable accuracy thermal displacement compensation Environmental thermal displacement compensation Eco Meister Eco mode Power savings Power cut-off function Energy-saving devices installed Eco-operation Advanced 5-axis error measurement and correction Geometric error correction is essential for multi-axis machine tools. ez-5 completes measurement, using a touch probe and calibration sphere, in a mere 3 minutes. The high accuracy of the machine is maintained through quick and simple operations. * ez-5 requires a separately available NC option to add macro variables Operation Panel FANUC 3i (ihmi, 5-inch touch panel type) Usability is drastically upgraded with context-sensitive screen icons and quick screen displays. Program management Tool offset Electronic manual display 8 9
MX-52 MX-52 Table / Tool / Swarf Management High-rigidity, high-precision BT4 spindle for a wide range of s from steel to aluminum runout less than at spindle end. Select According to Your Application Select your table from Ø3-mm, Ø5-mm, Ø3-mm + flat table type. A 6-port through-table circuit is also available. Table specification TorqueNm 5 BT4 2min - PowerkW 5 Ø3mm Ø5mm Ø3mm + Flat Table 2.Nm 7. 48.Nm TORQUE.kW 7.5kW POWER 9.Nm Standard TorqueNm 5 87.3Nm 2.3Nm.79kW.43kW 4.5.3.2 5% ED 3 6.Nm 4 88 5 4 2 min - BT4 2min - Power UP 3 5 PowerkW 5 8.5kW.kW 4.7Nm 8.8Nm. min - TorqueNm 5 8.4Nm.45kW.33kW 79.5Nm 4 BT4 2min - 5.kW. PowerkW 5 8.5kW 5kW.kW 29.4Nm 23.9Nm 8.8Nm 5% ED 32 45 6 2 7.2Nm. min - The headstock & trunnion configuration has been designed in such a way as to minimise the possibility of collision, whilst maximising tool access & reach. 6-port through-table (Max. supply pressure 9.6MPa) Tool specifi cation kg 3mm Ø8mm Ø5mm Type of tool shank JIS B 6339 4T Max. tool diameter Ø8 mm (Ø3.4 in) (Ø5 mm (Ø5.9 in.) without adjacent tools) Max. tool length 3 mm (.8 in.) Max. tool mass kg (22 lb.) 2 6-tool magazine Standard 9-tool magazine Stroke Diagram (Table specification) Smooth Chip Removal 6324.8 X-axis stroke 355 3.97 275.82 5622.4 Y-axis stroke 29.4 27.62 5622.4 Y-axis stroke 29.427.62 295.6 26.23 3.93 7 2.75 Ø52Ø2.47 stroke range 52.7Z-axis stroke H35.8 72.75 stroke range H35.8 Ø52Ø2.47 72.75 52.7Z-axis 5Z stroke stroke range 52.7Z-axis stroke Ø52Ø2.47 28.2 55 2.6 75 6.88 H35.8 * Table size: Ø3 mmø.8 in., X-axis to 56 mm-22.4 in. Chip flush Chip flow Chip flush Spiral conveyor Spiral conveyor Lift-up conveyor
MX-52 Manufacturing samples Multiple-part machining with Valve Block (Aircraft ) An example of lot production of multiple-part machining. A wide machining area is provided in a compact machine frame. Simple automation enable scheduled operation during nighttime for running 24 hours without stopping. Material Dimensions 5 (mm) (5.9 3.93 3.93 in.) Simultaneous 5-axis machining Wheel (Prototype ) High- machining of aluminum with a high- spindle of 2, min -. Simultaneous 5-axis machining is available on the MX-52 model by standard. The program is created from 3D data through CAM. Machining in the depth of the workpiece is possible with a wide tilting range and good accessibility between the spindle and the table. Material Dimensions Ø5 8 (mm) (Ø9.68 3.4 in.) Machining with a flat table Bracket (General Industrial ) 3-axis + -axis machining on flat side tables with 5-axis machining on the rotary table in the center. Perform the st and 2nd processes on the flat tables equipped with vices and then 5-axis finishing as the 3rd process to increase efficiency. Material Dimensions 5 8 8 (mm) (5.9 3.4 3.4 in.) 5-face indexing with single setup Valve (Automobile ) One-hit machining achieved the complex shaped prototype. Simplified machining process by combination of Tilted Working Plane Command & Tool Center Point Control. Using the simple jig enables 46 faces index machining and reduce the jig cost significantly. Material A556 Dimensions Ø 74 (mm) (Ø3.93 2.9 in.) Machining test results BT#4 2min - (2Nm) Standard NEW BT#4 2min - (87.3Nm) BT#4 2min - (8.4Nm) Face mill End mill Ø8mm 3 blades Ø8mm 5 blades Ø25mm (.98) 2 blades Ø2mm (.78) 4 blades Cutting width Cutting depth W=7mm D=4mm (.5) W=7mm D=3mm (.) W=22mm (.86) D=6mm (.23) W=3mm (.) D=3mm (.8) 5 min - Cutting Cutting feed rate capacity 4 55 min - (57.48) 9 8 min - (7.86) 7 2 min - (275.59) 3 (8.) 2 378 924 27 U Drill Tap Ø33mm (.29) Ø33mm (.29) M3 P3.5 M24 P3. Cutting Cutting feed rate capacity 5 2 min - (9.68) 22 2 min - (8.66) 42 2 min - (6.53) 3 min - (.8) 427 88 Face mill End mill Ø8mm 3 blades Ø8mm 5 blades Ø25mm (.98) 2 blades Ø2mm (.78) 4 blades Cutting width Cutting depth W=7mm D=5mm (.9) W=7mm D=3mm (.) W=22mm (.86) D=8mm (.3) W=3mm (.) D=35mm (.37) 7 55 min - (275.59) 28 2 min - (.23) min - Cutting Cutting feed rate capacity (393.7) 55 5 min - (26.53) 245 588 76 578 U Drill Tap Ø35mm (.37) Ø35mm (.37) M36 P4. M3 P3.5 Cutting Cutting feed rate capacity 8 5 min - (3.49) 32 2 min - (2.59) 48 2 min - (8.89) 35 min - (3.77) 769 38 Face mill End mill Ø8mm 3 blades Ø8mm 5 blades Ø25mm (.98) 2 blades Ø2mm (.78) 4 blades Cutting width Cutting depth W=7mm D=4mm (.5) W=7mm D=2mm (.7) W=22mm (.86) D=6mm (.23) W=3mm (.) D=3mm (.8) 7 55 min - (275.59) 26 32 min - (2.36) 2 min - (433.7) 5 min - Cutting feed rate 5 (96.85) Cutting capacity 96 364 452 45 U Drill Tap Ø3mm (.8) Ø27mm (.6) M36 P4. M24 P3. Cutting feed rate 7 8 min - (27.55) 32 5 min - (2.59) 48 2 min - (8.89) 3 min - (.8) Cutting capacity 495 83 2 3
MX-52 Specification / Equipment MX-52 Floor plan MX-52 [Front view] External view Standard Machine Specifications 948 (37.32) 285 (2.2) Movement and Ranges X-axis stroke mm (in.) 63 (24.8) Y-axis stroke mm (in.) 56 (22.4) Z-axis stroke mm (in.) 5 (2.7) A-axis rotation angle deg -25 + C-axis rotation angle deg 36 Table Working surface mm 3 Loading capacity kg (lb.) 2 (44) Max. workpiece size mm (in.) 52 H35 (2.47 H3.77) 7 H35 (27.95 H3.77) (with restrictions) min- 4-2 (auto grease lubrication) change command S5 digits direct command Type of spindle taper hole 7/24 taper #4 (BT double contact type) bearing inner diameter mm (in.) 8 Max. spindle torque Nm 2/88min - Feedrate Rapid traverse rate X / Y / Z mm/min (ipm) 4/4/4 (574.8) A / C min- 7 / 33 Feedrate X / Y / Z mm/min (ipm) - 4 / - 4 / - 4 (.3-574.8) A / C min- 7 / 33 Automatic Tool Changer Type of tool shank JIS B 6339 tool shank 4T Pullstud JIS B 6339 pullstud 4P Tool storage capacity tools 6 (Chain magazine) Max. tool diameter (With adjacent tools) mm (in.) 8 (Without adjacent tools) 5 (5.9) Max. tool length mm (in.) 3 (.8) List of Fittings 2min - (BT4 auto grease lubrication) 2min - (BT4 auto grease lubrication) motor output kw 5 / 22 Max. spindle torque Nm 87.3 2,min - (BT4 auto grease lubrication) motor output kw Low: / 5High: 5 / 8.5 Max. spindle torque Nm 8.4 Tool Storage Capacity 6 tool (Chain magazine) 9 tool (Chain magazine) Table 3mm 5mm 3mm + Flat Table Number of Pallets (Single pallet) * 4 (Floor pallet system) * 2 Automation Package Automation package (, 9tools, Spiral) High Accuracy Control Scale feedback X-/Y-/Z-axis X/Y/Z thermal displacement compensation Environmental thermal displacement compensation (2min - spindle) Environmental thermal displacement compensation (2min - spindle) Coolant Vacuum type coolant through A 7MPa Vacuum type coolant through A 4MPa Vacuum type coolant through B 7MPa Vacuum type coolant through B 4MPa Vacuum type coolant through C 2MPa Vacuum type coolant through C 7MPa Mist separator (without fire damper) Mist separator retrofitting (MC guard side) Coolant temperature controller with tank L Ø3mm Table top view B C 45 B 45 C 9 B Max. tool mass kg (lb.) (22.5) Method of tool selection Memory random system Power Sources Electrical power supply kva 44 (Depends on the options provided) AC 2/22±% (5/6Hz) Power supply voltage kva Transformer required for the voltage except adove Power supply frequency Hz 5/6± Tank Capacity Hydraulic oil tank capacity L Coolant tank capacity L 56 Oil cooler tank capacity L 4 (Total capacity:6) L 7 (Total capacity: 9) (2min - options) Machine Size Machine weight kg (lb.) 945 (2833) NC System Control system Matsuura G-Tech3i Standard Accessories Total splash guard ATC magazine guard ATC auto door oil cooler Auto grease supply unit for feed axes Scale feedback (A/C axis) Coolant unit Chip flush Chip flow Work light Synchronized tapping function AD-TAP function IPC function overload protection function M-code counter (9 kinds) thermal displacement compensation system Software tool for memory card program operation & editing MIMS (Matsuura Intelligent Meister System) Intelligent Protection System Integrating spindle run hour meter Integrating auto run hour meter Service tools and tool box Machine color paint Leveling bolts, leveling plates * 2 years spindle warranty Ø5mm Table top view Ø5(Ø2) +.25 CENTER HOLE 25 447 (75.98) MX-52 6 (23.62) (76 (29.92)) 697 (66.8) 62 (6.37) 25 (49.25) 6 (23.62) 2 (4.72) 859 (33.8) 369 (4.52) 29 (86.25) 858 (33.77) 6 (2.36) Floor plan 4765 (87.59) Ø3mm + Flat Table top view CHIP BUCKETOP LEVELING BOLTS OIL COOLER 9 TOOL MAGAZINE 73 (6.8) #4, CHAIN TYPE 86 (3.38) OP 9 (39.72) 845 (33.26) 348.5 (53.9) 72 (27.63) 78 (27.87) 22.5 (4.25) NC BOX COOLANT TANK SCRAPER TYPE LIFT UP CHIP CONVEYOROP AIR SUPPLY POWER SUPPLY 634 (64.33) 3394 (33.62) 53 (2.9) (39.37) ( (3.93)) 6659 (262.6) SPACE FOR PULLING OUT COOLANT TANK 38.5 (5.) 38.5 (5.) 6(6) 6(6) 3(5)±. 3(5)±. 8(3) 8(3) 577 (22.7) 6(6) 6(6) 8(3) 8(3) 436 (7.6) A A Ø4(Ø5.75) Pallet top view C C2 65 TAP HOLES A-A Section 6-M6 B B2 5/8-UNC 4 5 Ø3 74.5 8 C Ø9 Ø5(Ø2) +.25 CENTER HOLE 4(9/6) +.27 24 9 5 25 B4 SLOTS FIRST GRADE T4 groove details 4(9/6) +.8 24 5 9 C4 SLOTS SECOND GRADE T4 groove details B2 Ø5 45 45 C2 9 B2 8(/6) +.27 3 9 2 B24 SLOTS FIRST GRADE T8 groove details 8(/6) +.8 3 9 2 C24 SLOTS SECOND GRADE T8 groove details 346 (36.22) 6 (23.62) 226 (88.97) 6 (23.62) 9 (39.72) 527 (2.74) 6 (2.36) OPERATOR PANEL 9 (35.43) LEVELING BOLTS 6 TOOL MAGAZINE #4, CHAIN TYPE 254.5 (49.38) 72 (27.63) 78 (27.87) 22.5 (4.25) 33 (29.92) 64 (237.79) 38.5 (5.) 38.5 (5.) 436 (7.6) 35 (.37) 4 (5.74) NC BOX AIR SUPPLY POWER SUPPLY 25 (49.2) 69 (27.6) 53 (2.9) 29 (47.59) ( (3.93)) [Left side view] 2657 (4.6) 847 (72.7) 476 (58.) 435 (56.49) MX-52 [Front view] [Left side view] 2684 (5.66) 25 (98.42) 65 (64.96) 5 (4.33) X-AXIS TRAVEL 275 (.82) 355 (3.97) Table 6 TOOL MAGAZINE #4, CHAIN TYPE X-AXIS TRAVEL 275 (.82) 355 (3.97) Ø95(Ø3.74).25 Ø5(Ø2) CENTER HOLE 8 Ø2.6(Ø.85) External view Pallet 9 TOOL MAGAZINE SCRAPER TYPE LIFT UP #4, CHAIN TYPE CHIP CONVEYOROP OP Y-AXIS TRAVEL27 (.62) 29 (.4) Z-AXIS TRAVEL 23(.9) 29(.4) 4.5(.57).5(.2) 2269 (89.33)278 (9.44) 295 (6.4) Y-AXIS TRAVEL 27 (.62) 29 (.4) 5 (.96) 5 (2.7) Z-AXIS TRAVEL CHIP BUCKETOP B2 Ø9 C2 C2 Standard Automatic Measurement, Tool Breakage Detection Automatic measurement / automatic alignment (optical, RENISHOW) Tool breakage / full automatic tool length measurement (laser, RENISHOW) Automatic measurement (optical) & Tool breakage (laser, RENISHOW) External tool breakage (6 / 9tools, contact) Chip Removal Chip bucket Spiral conveyor Lift-up conveyor (scraper) Air blow for chip removal Workpiece cleaning gun (machine side) Operation/Maintenance Support Reliability Meister Plus Type A (with PC) Reliability Meister Plus Type B (without PC) Additional eight M functions load monitoring function Weekly timer 3-color signal light (red, yellow, green from top) VAC Socket (3A) al block skip addition 2 to 9 External manual pulse generator ez-5 (with calibration sphere) ez-5 (without calibration sphere) Pressure supply system for fixtures (6-port, 9.6MPa) Rotary wiper (Air) Rotary wiper (Electric) OP auto door Robot interface + auto door Robot + auto door al Package High-, high-precision package 5-axis package High-, high-precision 5-axis package 74.5 8 * Max. workpiece size : 7 x H33(mm) (with restrictions), 75kg *2 Max. workpiece size : 52 x H33(mm), 75kg *3 Depending on the tool diameter, maximum workshape is limited 25(5) 25(5) 2 46 8(/6) +.27 3 9 2 T8 groove details Ø9 Ø5(Ø2) +.25 25 CENTER HOLE HYDRAULIC UNIT SPACE FOR PULLING OUT COOLANT TANK 87 (34.25) 7 5 (2.7) 85 (33.46) 2269 (89.33)2779 (9.4) 295 (6.4) 25 25(.98) 2(.79) A-AXIS TRAVEL 25 A-AXIS TRAVEL 8 2 Ø5(Ø.59).8 2 Ø3(Ø.5)