CARBON FIBER AND GLASS FIBER REINFORCED PLASTICS

Similar documents
Solid Carbide Tools. Composite Tools. Performance by Design. ISO 9001 Certified Company

CoroMill Plura. Routers optimized for composites

SGS Carbide Tool set to launch Series 33 high performance end mills at EMO

Industries with Composite Material COMPOSITE SOLUTION

Diamond-coated Router

Listed below are some of our most common drill designs used in many various aerospace applications:

Creating Innovative Solutions

Advanced Composite Tooling fullertontool.com

DIAMOND TOOLING FOR COMPOSITE MATERIALS P.B.S. DIAMOND TOOLING PCD TOOLING FLEXIBLE DIAMOND TOOLING

In hall 4, stand A42, you can experience Intelligence in Production. The following trade show highlights can be seen at EMO:

WIRTSCHAFTLICHES BOHREN UND FRÄSEN VON COMPOSITE VERBUNDWERKSTOFFEN

Presse- Information. First of its kind: nibbler for fiber composite materials

DIAMOND TOOLING FOR COMPOSITE MATERIALS P.B.S. DIAMOND TOOLING PCD TOOLING FLEXIBLE DIAMOND TOOLING

Router Section 2018 Master Catalog

RF 100 A. The specialist for aluminium and Al-wrought alloys

Insert Inch Overview. Insert Overview

A guide to. effective composite machining for aerospace components

Solid Round Tools. Solid Carbide Drills Reamers End Mills Thread Mills HSS Taps. Versatile Optimized Customized

AUTOMOTIVE TOOL SOLUTIONS FOR INDUSTRIES

TUBE AND SHEET DRILLS

SHAPING PRODUCTIVITY IN AEROSPACE

SHAPING PRODUCTIVITY IN AEROSPACE

KYOCERA UNIMERCO. PCD tools. UM DANDIA TM tooling solutions for the automotive industry

Composite Tool Selection Guide

Metal Cutting - 5. Content. Milling Characteristics. Parts made by milling Example of Part Produced on a CNC Milling Machine 7.

SHAPING PRODUCTIVITY IN AEROSPACE

NA-6002 A-21 NA-6002 A-15

2L inc. Superior Quality Engraving & Workholding Products. Manufactured In House. 2L inc. 4 Kane Industrial Drive Hudson, MA 01749

WOODWORKING PCD CUTTING TOOLS

Diamond Cutting Tools for Composites

2. Special tools. swiss made

Effect of Tool Geometry Special Features on Cutting Forces of Multilayered CFRP Laminates

HONEYCOMB HOGGER CUTTING BLADE OPTIONS SPARE PARTS. Solid OAL Blade Diameter HSS. Diamond HSS Adapter Depth DIA

Seco NewS Summary

MICRO-SWISS Dicing Blades for 4 -Spindles. minitron. electronik gmbh

DATRON HIGH-SPEED MILLING TOOLS

Your Specials Are Our Standards

New. Products2013.

Allied Maxcut Engineering Co. Limited. Making a difference. Reamers.

Carbon fiber reinforced polymer (CFRP) composite

FUNDAMENTAL MANUFACTURING PROCESSES Plastics Machining & Assembly NARRATION (VO): NARRATION (VO): NARRATION (VO): INCLUDING: METALS,

11-00 Single & Double Flute - High Speed Steel O Flute Straight

HSS Endmills Cost effective machining - Solutions for slotting, finishing, roughing & profiling - 8% Co & PM grades of HSS - Various shank styles to

Thanks to the aerospace industries and large qualityintensive

Chapter 25. Other Machining Processes. Materials Processing. MET Manufacturing Processes. Shaping Planing Broaching Sawing Filing

Drill for Wheel Hubs. Solid Carbide Drill MHE

/4 7/8 1/4 2 1/ /16 7/8 3/ /8 1 1/4 3/ /2 1 1/4 1/2 3

Interproximal Reduction

Company Profile. Jongen. Werkzeugtechnik

comprehensive training on-site trouble shooting custom tool design factory technical support

SYMBOL INDEX HSS V3. Special heat treatment. HSS-Co 8% CARBIDE. Powder Steel High performance ASP 23 BI/CV. GOLD Gold finish HARD LUBE

Thread Mills. Solid Carbide Thread Milling Cutters

DIE & MOLD MACHINING TOOL SOLUTIONS FOR INDUSTRIES DM18 HEAD OFFICE

Rotary ultrasonic machining of carbon fiber-reinforced polymer: feasibility study

Solid Carbide Thread Milling Cutters

Router Bits for Plastics

Deburring and chamfering

CHAPTER 23 Machining Processes Used to Produce Various Shapes Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 23-1

MASTER CATALOGUE. Beyond EADE Solid Ceramic End Mills.

APOLLO. Variable Helix Corner Radius End Mills. Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel

A Comparison of Special Helical Cutter Geometries Based on Cutting Forces for the Trimming of CFRP Laminates

ArCut X for brilliant surfaces in next to no time

RATIO. 60 % longer tool life. Ratio high-performance roughing cutter with flat knuckle-type teeth

Special Tools And Modified Standards. Some examples of specials and their uses

OPTIMIZATION OF CUTTING TOOL GEOMETRIC PARAMETERS IN MILLING OF CFRP LAMINATES

passion for precision Sphero-XP with radius tolerance +/ Superfinishing in hardened steels with the new super-precision ball nose end mill

STUB ACME - INTERNAL AND EXTERNAL

Your Specials Are Our Standards TM

CHX 840 and CHX 1300 CIRCULAR SAW. Versatile sharpening machine for TCT circular saw blades up to 840 or 1300 mm in diameter

TOOLS FOR PROCESSING SOLID CORE- AND SOLID SURFACE MATERIALS

Introduction to Waterjet

COMPOSITE MILLING Slotting Side cutting Full cutting

The Leitz power package for window and door production on CNC controlled machines. RipTec ripple technology. HSC technology

Automotive. Tooling Solutions. Providing Optimal Tooling Solutions for Automotive Machining

SAWING MADE IN GERMANY

New generation of the PCD face milling cutters. EcoMill-Blue and RapidMill-Blue

EHWA has become an international benchmark for success. because of our ability to adapt quickly to changing markets

Power Tool Accessories

Cutting Tools DIGEST Catalog

Lowest clamping depth without pre-marking

Cutting Tools. Round Tooling TMX-TOOL Fax

Study of Surface Roughness Characteristics of Drilled Hole in Glass Fiber Reinforced Plastic (GFRP) by CNC Milling

Chapter 24 Machining Processes Used to Produce Various Shapes.

ANALYSIS OF MACHINING QUALITY IN EDGE TRIMMING OF CARBON FIBER REINFORCED COMPOSITE. A Thesis by. Neebu Alex Urban

CARBIDE END MILLS SPECIFICATIONS

Basic function of head = reading information on the hard disc. Magnetic head mounted to a SS suspension arm. Hard Disc Air gap (

SOLUTIONS FOR INDUSTRIES VOL.2. Aerospace Industry. High performance cutting tool solutions. Industry

HIGH-PERFORMANCE, HIGH-PRECISION HOLEMAKING TOOLS SECO FEEDMAX -P & PERFOMAX

Diamond Wire Guidance.

Machining Strenx and Hardox. Drilling, countersinking, tapping, turning and milling

Lowest clamping depth without pre-marking

SOFT-CUT High-speed milling with minimal power consumption

0226/18-V1-02 IMTEC HR. High mechanical Resistance fastener for composite materials

Abrasive Machining Processes. N. Sinha, Mechanical Engineering Department, IIT Kanpur

GENERAL MACHINING PRACTICE FOR CMI ELECTROMAGNETIC IRON

COMPOSITES LAB MANUAL

NEW. MILLLINE High Speed Milling Cutter. Exceptional productivity for aluminum and non-ferrous machining. Keeping the Customer First

CONTENTS WELCOME TO THE WORLD OF HIGH-SPEED INNOVATION

ROENTGEN Over 100 years experience in quality improvement you can t beat it!

Cost reduction Cost reduction Cost reduction

Transcription:

PRICIPLES OF QUALITY THE -TEAM Our aim: Pleased customers who value us as reliable We have collected more than 2 years of experience in partners. Every member of our team contributes to the development and manufacturing of milling tools for achievement of this aim in the corresponding area of non-irony materials. Thus we optimize the milling responsibility and realizes this as most important target. processing together with our customers, reduce the Our customers set the scale for our quality and service. This aim obliges us to guarantee the best quality and the highest standards of service. COTET OVERVIEW OF OUR TOOLS FOR FIBER REIIFORCED PLASTICS CFRP & GFRP milling production costs and boost the productivity at the manufacturing of our customers. We reached a top position with this focus in synthetic milling. sheets & stacks milling EIE SCHITT VORAUS. OE CUT AHEAD. PCD tools SC DK P201 9SC DK P0RG 07HO 1 P0G 07HO 1BA P1 077HO 07HOR PK CFRP & GFRP drilling PKD91 SUCCESS THROUGH PROXIMITY TO CUSTOMERS 0HOPC FB2 Honeycomb Milling 0CG F 9CG HC0BD Proximity to customers is the condition for an op- 0PW CFRP - Aluminium drilling FB AC/CA HC70BD timized collaboration. We accompany your whole 0AHO 07PW 17PW production process, from submitting an offer, the first trial, the first patternto the series production. SMC milling CFRP - Titanium drilling FD TC/CT 0SMC For more details please contact us: Tel. +9 2 9-0 PW 11PW Aramid milling 11 Other lengths and diameters are also available. 179PW Hand drilling CAHA 11F 11HA You find it in our general catalogue Plastics machining 11R You can download the catalogue online at: FBHA FBHA ZERSPAUGSSYSTEME GMBH Edisonstraße 11 d D-99 Bobingen Tel.: +9 2 9-0 Fax: +9 2 9 99 0PW -GR 0PWR 0AHO CARBO FIBER AD GLASS FIBER REIFORCED PLASTICS

T-REX tools were developed for chipping CFRP structure components and special requirements of the automotive and Aerospace industry. With its variable cutting geometry T-REX combines the advantages of router geometry with the delamination-free triing quality of a compression tool. This results in high abrasion resistance for long tool life. This new development is filed for patent by. Other teeth geometries (arrow, medium or coarse-toothed) are possible. Milling of edge triing pockets and cutouts for CFRP with thermoset resins. For thermoplastic matrix systems another T-REX geometry. Roughing and finishing very high tool life clean surfaces prevents fiber pull out s delamination-free machining high dimension variety FIBER-LIE-tools with specially designed geometry and substrate are specifically tailored for processing glass and carbonfiber materials or other fiber reinforced materials The carbon milling tools are available in different tooth types: narrow-toothed most coon, easy to handle WD medium-toothed GR coarse-toothed and- the WDV a combination of and WD In combination with wear-resistant carbide metals and coatings even highly abrasive materials can be processed. Through close cooperation with end users in the CFRP industries, we were able to develop a new cutter geometry based on the tried-and-tested HEXACUT CFRP cutter geometry. Particularly with large components, the vibrational response of components was greatly reduced, so that the requirements for component tension could be reduced in turn. Furthermore, this geometry, in combination with copper mesh and other composite materials achieves significantly improved edge-holding Moreover, the new DIPp diamond coating permits the highest level of service life, even when faced with challenging materials like CFRP high temperature thermoset and thermoplastic matrix systems with an aerospace-grade fiber. Milling of edge triing, pockets and cutouts low cutting pressure Aerospace prooved DIPp coated chipbreakers Inner coolant on demand easy to handle multiple teeth choices different head- possibilities T-REX End mill 2F right cutting λs = xx γs = 1 ORDER UMBER / inch,0 A00 h / inch TYP GR WD 1 0,0 A0 0,0 K00 H00 XL00 9 0 0,0 HS00 1,0 L0 2 0 FB ORDER UMBER teeth / inch Milling of edge triing, pockets and cutouts h / inch right helix - right cutting L BESTELL-UMMER ORDER UMBER < Ø,0 h 0,0,0 0ECOA00-DIPp 0,0 ECO00 L0000 0,0 0ECO00-DIPp 0,0,0 ECO00 L0000 A0000 1 0 0ECO00-DIPp 0ECOL00-DIPp 2,0 0ECO0-DIPp 0ECOL0-DIPp 22 2 ECO00 XL0000 0 0,0 0ECO0-DIPp 2 ECO00 2 Ballnose 7 R 9 Multiflute Head 7 Typ type Typ WD type WD Typ GR type GR Typ WDV type WDV Other teeth geometries are avilable, also special made on demand downcut 07ECO diamter range:,0 to,0 2,0 A02000,0 HEXACUT -End mill 0ECO 2,0 Inner coolant System end mill style Carbon-End mill 2F straight 0ECO

T-REX tools were developed for chipping CFRP structure components and special requirements of the automotive and Aerospace industry. With its variable cutting geometry T-REX combines the advantages of router geometry with the delamination-free triing quality of a compression tool. This results in high abrasion resistance for long tool life. This new development is filed for patent by. Other teeth geometries (arrow, medium or coarse-toothed) are possible. Milling of edge triing pockets and cutouts for CFRP with thermoset resins. For thermoplastic matrix systems another T-REX geometry. Roughing and finishing very high tool life clean surfaces prevents fiber pull out s delamination-free machining high dimension variety FIBER-LIE-tools with specially designed geometry and substrate are specifically tailored for processing glass and carbonfiber materials or other fiber reinforced materials The carbon milling tools are available in different tooth types: narrow-toothed most coon, easy to handle WD medium-toothed GR coarse-toothed and- the WDV a combination of and WD In combination with wear-resistant carbide metals and coatings even highly abrasive materials can be processed. Through close cooperation with end users in the CFRP industries, we were able to develop a new cutter geometry based on the tried-and-tested HEXACUT CFRP cutter geometry. Particularly with large components, the vibrational response of components was greatly reduced, so that the requirements for component tension could be reduced in turn. Furthermore, this geometry, in combination with copper mesh and other composite materials achieves significantly improved edge-holding Moreover, the new DIPp diamond coating permits the highest level of service life, even when faced with challenging materials like CFRP high temperature thermoset and thermoplastic matrix systems with an aerospace-grade fiber. Milling of edge triing, pockets and cutouts low cutting pressure Aerospace prooved DIPp coated chipbreakers Inner coolant on demand easy to handle multiple teeth choices different head- possibilities T-REX End mill 2F right cutting λs = xx γs = 1 ORDER UMBER / inch,0 A00 h / inch TYP GR WD 1 0,0 A0 0,0 K00 H00 XL00 9 0 0,0 HS00 1,0 L0 2 0 FB ORDER UMBER teeth / inch Milling of edge triing, pockets and cutouts h / inch right helix - right cutting L BESTELL-UMMER ORDER UMBER < Ø,0 h 0,0,0 0ECOA00-DIPp 0,0 ECO00 L0000 0,0 0ECO00-DIPp 0,0,0 ECO00 L0000 A0000 1 0 0ECO00-DIPp 0ECOL00-DIPp 2,0 0ECO0-DIPp 0ECOL0-DIPp 22 2 ECO00 XL0000 0 0,0 0ECO0-DIPp 2 ECO00 2 Ballnose 7 R 9 Multiflute Head 7 Typ type Typ WD type WD Typ GR type GR Typ WDV type WDV Other teeth geometries are avilable, also special made on demand downcut 07ECO diamter range:,0 to,0 2,0 A02000,0 HEXACUT -End mill 0ECO 2,0 Inner coolant System end mill style Carbon-End mill 2F straight 0ECO

T-REX tools were developed for chipping CFRP structure components and special requirements of the automotive and Aerospace industry. With its variable cutting geometry T-REX combines the advantages of router geometry with the delamination-free triing quality of a compression tool. This results in high abrasion resistance for long tool life. This new development is filed for patent by. Other teeth geometries (arrow, medium or coarse-toothed) are possible. Milling of edge triing pockets and cutouts for CFRP with thermoset resins. For thermoplastic matrix systems another T-REX geometry. Roughing and finishing very high tool life clean surfaces prevents fiber pull out s delamination-free machining high dimension variety FIBER-LIE-tools with specially designed geometry and substrate are specifically tailored for processing glass and carbonfiber materials or other fiber reinforced materials The carbon milling tools are available in different tooth types: narrow-toothed most coon, easy to handle WD medium-toothed GR coarse-toothed and- the WDV a combination of and WD In combination with wear-resistant carbide metals and coatings even highly abrasive materials can be processed. Through close cooperation with end users in the CFRP industries, we were able to develop a new cutter geometry based on the tried-and-tested HEXACUT CFRP cutter geometry. Particularly with large components, the vibrational response of components was greatly reduced, so that the requirements for component tension could be reduced in turn. Furthermore, this geometry, in combination with copper mesh and other composite materials achieves significantly improved edge-holding Moreover, the new DIPp diamond coating permits the highest level of service life, even when faced with challenging materials like CFRP high temperature thermoset and thermoplastic matrix systems with an aerospace-grade fiber. Milling of edge triing, pockets and cutouts low cutting pressure Aerospace prooved DIPp coated chipbreakers Inner coolant on demand easy to handle multiple teeth choices different head- possibilities T-REX End mill 2F right cutting λs = xx γs = 1 ORDER UMBER / inch,0 A00 h / inch TYP GR WD 1 0,0 A0 0,0 K00 H00 XL00 9 0 0,0 HS00 1,0 L0 2 0 FB ORDER UMBER teeth / inch Milling of edge triing, pockets and cutouts h / inch right helix - right cutting L BESTELL-UMMER ORDER UMBER < Ø,0 h 0,0,0 0ECOA00-DIPp 0,0 ECO00 L0000 0,0 0ECO00-DIPp 0,0,0 ECO00 L0000 A0000 1 0 0ECO00-DIPp 0ECOL00-DIPp 2,0 0ECO0-DIPp 0ECOL0-DIPp 22 2 ECO00 XL0000 0 0,0 0ECO0-DIPp 2 ECO00 2 Ballnose 7 R 9 Multiflute Head 7 Typ type Typ WD type WD Typ GR type GR Typ WDV type WDV Other teeth geometries are avilable, also special made on demand downcut 07ECO diamter range:,0 to,0 2,0 A02000,0 HEXACUT -End mill 0ECO 2,0 Inner coolant System end mill style Carbon-End mill 2F straight 0ECO

PRICIPLES OF QUALITY THE -TEAM Our aim: Pleased customers who value us as reliable We have collected more than 2 years of experience in partners. Every member of our team contributes to the development and manufacturing of milling tools for achievement of this aim in the corresponding area of non-irony materials. Thus we optimize the milling responsibility and realizes this as most important target. processing together with our customers, reduce the Our customers set the scale for our quality and service. This aim obliges us to guarantee the best quality and the highest standards of service. COTET OVERVIEW OF OUR TOOLS FOR FIBER REIIFORCED PLASTICS CFRP & GFRP milling production costs and boost the productivity at the manufacturing of our customers. We reached a top position with this focus in synthetic milling. sheets & stacks milling EIE SCHITT VORAUS. OE CUT AHEAD. PCD tools SC DK P201 9SC DK P0RG 07HO 1 P0G 07HO 1BA P1 077HO 07HOR PK CFRP & GFRP drilling PKD91 SUCCESS THROUGH PROXIMITY TO CUSTOMERS 0HOPC FB2 Honeycomb Milling 0CG F 9CG HC0BD Proximity to customers is the condition for an op- 0PW CFRP - Aluminium drilling FB AC/CA HC70BD timized collaboration. We accompany your whole 0AHO 07PW 17PW production process, from submitting an offer, the first trial, the first patternto the series production. SMC milling CFRP - Titanium drilling FD TC/CT 0SMC For more details please contact us: Tel. +9 2 9-0 PW 11PW Aramid milling 11 Other lengths and diameters are also available. 179PW Hand drilling CAHA 11F 11HA You find it in our general catalogue Plastics machining 11R You can download the catalogue online at: FBHA FBHA ZERSPAUGSSYSTEME GMBH Edisonstraße 11 d D-99 Bobingen Tel.: +9 2 9-0 Fax: +9 2 9 99 0PW -GR 0PWR 0AHO CARBO FIBER AD GLASS FIBER REIFORCED PLASTICS

PRICIPLES OF QUALITY THE -TEAM Our aim: Pleased customers who value us as reliable We have collected more than 2 years of experience in partners. Every member of our team contributes to the development and manufacturing of milling tools for achievement of this aim in the corresponding area of non-irony materials. Thus we optimize the milling responsibility and realizes this as most important target. processing together with our customers, reduce the Our customers set the scale for our quality and service. This aim obliges us to guarantee the best quality and the highest standards of service. COTET OVERVIEW OF OUR TOOLS FOR FIBER REIIFORCED PLASTICS CFRP & GFRP milling production costs and boost the productivity at the manufacturing of our customers. We reached a top position with this focus in synthetic milling. sheets & stacks milling EIE SCHITT VORAUS. OE CUT AHEAD. PCD tools SC DK P201 9SC DK P0RG 07HO 1 P0G 07HO 1BA P1 077HO 07HOR PK CFRP & GFRP drilling PKD91 SUCCESS THROUGH PROXIMITY TO CUSTOMERS 0HOPC FB2 Honeycomb Milling 0CG F 9CG HC0BD Proximity to customers is the condition for an op- 0PW CFRP - Aluminium drilling FB AC/CA HC70BD timized collaboration. We accompany your whole 0AHO 07PW 17PW production process, from submitting an offer, the first trial, the first patternto the series production. SMC milling CFRP - Titanium drilling FD TC/CT 0SMC For more details please contact us: Tel. +9 2 9-0 PW 11PW Aramid milling 11 Other lengths and diameters are also available. 179PW Hand drilling CAHA 11F 11HA You find it in our general catalogue Plastics machining 11R You can download the catalogue online at: FBHA FBHA ZERSPAUGSSYSTEME GMBH Edisonstraße 11 d D-99 Bobingen Tel.: +9 2 9-0 Fax: +9 2 9 99 0PW -GR 0PWR 0AHO CARBO FIBER AD GLASS FIBER REIFORCED PLASTICS