Servce Manual Vacuum-Belt Applcator 5414/5416 Made n Germany
2 Servce Manual 2 for the followng products Famly Vacuum-Belt Applcator Type 5414L 5414R 5416L 5416R Edton: 04/2018 - Part No. 9003095 Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose demand the prevous wrtten authorzaton by cab. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check www.cab.de for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Karlsruhe Phone +49 721 6626 0 www.cab.de USA cab Technology, Inc. Chelmsford, MA Phone +1 978 250 8321 www.cab.de/us Tawan cab Technology Co., Ltd. Tape Phone +886 (02) 8227 3966 www.cab.de/tw Chna cab (Shangha) Tradng Co., Ltd. Guangzhou Phone +86 (020) 2831 7358 www.cab.de/cn France cab Technologes S.à.r.l. Nedermodern Phone +33 388 722501 www.cab.de/fr Mexco cab Technology, Inc. Juárez Phone +52 656 682 4301 www.cab.de/es Chna cab (Shangha) Tradng Co., Ltd. Shangha Phone +86 (021) 6236 3161 www.cab.de/cn South Afrca cab Technology (Pty) Ltd. Randburg Phone +27 11 886 3580 www.cab.de/za
Table of Contents 1 Introducton... 4 1.1 Instructons... 4 1.2 Intended Use... 4 1.3 Safety Instructon... 4 1.4 Safety Markngs... 5 1.5 Envronment... 5 3 2 Product Descrpton... 6 2.1 Important Features... 6 2.2 Techncal Data... 6 2.3 Devce Overvew... 7 2.4 Contents of Delvery... 8 3 Operaton... 9 3.1 Standard Operaton... 9 3.2 Cleanng... 9 3.3 Power Supply of the Devce... 10 3.4 Pvotng the Applcator...11 4 Installaton... 12 4.1 Factory Default Settngs... 12 4.2 Tools... 12 4.3 Mountng and Dsmountng the Applcator... 13 4.4 External Start-Sensor... 14 5 Adjustments... 15 5.1 Adjustng the Angle to the Prnter... 15 5.2 Settngs n the Confguraton of the Prnter... 16 5.3 Sgnals... 16 6 Confguraton... 17 6.1 Quck Mode for Settng the Delay Tmes... 17 6.2 Confguraton Parameters of the Applcator... 17 6.3 Settng the Peel Poston... 18 6.4 Actvatng of Peel-off Mode... 18 7 Test Operaton... 19 7.1 Test Mode wthout a Prnt Job... 19 7.2 Test Mode wth Prnt Job... 19 8 Replacng the Pnch Roller... 20 9 Spare Parts... 21 9.1 Control Unt... 21 9.2 Vacuum-Belt 5414 Secton 1... 22 9.3 Vacuum-Belt 5414 Secton 2... 23 9.4 Vacuum-Belt 5416 Secton 1... 24 9.5 Vacuum-Belt 5416 Secton 2... 25 10 Block Dagram... 26 11 Index... 27
4 1 Introducton 4 1.1 Instructons Important nformaton and nstructons n ths documentaton are desgnated as follows: Danger Draws attenton to an exceptonally great, mmnent danger to your health or lfe due to hazardous voltages. Danger Draws attenton to a danger wth hgh rsk whch, f not avoded, may result n death or serous njury. Warnng Draws attenton to a danger wth medum rsk whch, f not avoded, may result n death or serous njury. Cauton Draws attenton to a danger wth low rsk whch, f not avoded, may result n mnor or moderate njury. Attenton Draws attenton to potental rsks of property damage or loss of qualty. Advce to make the work routne easer or on mportant steps to be carred out. Envronment Gves you tps on protectng the envronment. Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). Tme Informaton n the dsplay. 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce applcator mounted on a cab prnter of the Hermes+ seres s ntended exclusvely for applyng sutable materals that have been approved by the manufacturer. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. The complete documentaton can currently be found n the Internet. 1.3 Safety Instructon Before mountng the delvered components dsconnect the prnter from the power supply and close the shutoff valve at the applcator. Only connect the devce to other devces whch have a protectve low voltage. Swtch off all affected devces (computer, prnter, accessores) before connectng or dsconnectng. In operaton, movng parts are easly accessble. Ths apples especally for the zone of belts and fans. Durng operaton do not reach nto that zone and keep long har, loose clothes, and jewelry dstant. Durng operaton do not reach nto that zone and keep long har, loose clothes, and jewelry dstant. The devce may only be used n a dry envronment, do not expose t to mosture (sprays of water, msts, etc.). Do not use the devce n an explosve atmosphere.
1 Introducton Do not use the devce close to hgh-voltage power lnes. Perform only those actons descrbed n ths operatng manual. Work gong beyond ths may only be performed by traned personnel or servce techncans. Unauthorzed nterference wth electronc modules or ther software can cause malfunctons. Other unauthorzed work on or modfcatons to the devce can also endanger operatonal safety. Always have servce work done n a qualfed workshop, where the personnel have the techncal knowledge and tools requred to do the necessary work. There are varous warnng stckers on the devce. They draw your attenton to dangers. Warnng stckers must therefore not be removed, as then you and other people cannot be aware of dangers and may be njured. 5 1.4 Safety Markngs 1: Warnng danger of electrocuton. 1 2: Warnng of contusons and/or crushng of hands and fngers when mountng or dsmountng the applcator 3: Beware of rotatng parts. Potental bodly harm partcularly to hands and fngers. 2 3 2 Fg. 1 Safety Markngs Attenton Never remove or cover safety markngs Replace t n case of damage 1.5 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. Send to sutable collecton ponts, separately from resdual waste. The modular constructon of the prnt module enables t to be easly dsassembled nto ts component parts. Send the parts for recyclng.
6 2 Product Descrpton 6 2.1 Important Features For operaton n a system the I/O nterface of the prnter can be used. 2.2 Techncal Data Techncal data Labelng Dspensng to Vacuum belt applcator 5414-3 5416-3 On the surface, a cylnder and corner-wrap left and rght Label wdth Hermes+ 4 mm 20-114 - Hermes+ 6 mm - 46-174 Label heght mm 80-356 80-356 Product durng labelng n moton Labelng on the product from top from below - from the sde Product heght steady varable Product speed up to m/s 0.3 Gap from the product to the next mn. m 0.5 Stablty at applcaton level F = 30 N Corner-wrap labelng up to mm Parameter X = 160 Vacuum belt speed 1) mm/s 50-500 Cycle tme 2) up to labels/mn 15 Label dstance to conveyor belt when labelng from the sde mm Parameter Y = 20 1) The product speed has to be hgher than the vacuum belt speed. 2) Calculated wth label heght 100 mm, prnt speed 250 mm/s. Table 1 Techncal Data
2 Product Descrpton 2.3 Devce Overvew 7 1 2 3 4 5 9 6 10 7 11 8 12 13 4 1 Power supply cable of the prnter 2 3-pole connector for sensor start 3 Power swtch applcator 4 SUB-D 9 connector to the prnter 5 Crcut board applcator control 6 Belt drven motor 7 Vacuum belt unt and ventlators 8 Sensor 9 Power supply wth cover 10 Belt wth motor shaft belt 11 Lockng bold 12 Pnch roller 13 Gas pressure sprng for the vacuum unt 14 Shock-absorber 11 14 Fg. 2 Overvew
8 2 Product Descrpton 8 2.4 Contents of Delvery 2 1 2 Fg. 3 Contents of delvery -- Mounted applcator -- Screws for mountng the applcator to the prnter -- Documentaton Please keep the orgnal packagng n case the applcator needs to be transported or returned. Attenton The devce and prntng materals wll be damaged by mosture and wetness. Only set up the label prnter wth applcator n dry locatons protected from mosture and/or water.
3 Operaton 3.1 Standard Operaton Check all external connectons. Load the materal. "Operator's Manual" X X Swtch on the prnter. Press the feed key of the prnter. A synchronzaton feed s ntated. The processed labels need to be removed manually. After a few seconds the prnter carres out a short backfeed to poston the front edge of the next label at the prntng lne. 9 Ths synchronzaton also has to be carred out when the prnt job s nterrupted wth the cancel key. Synchronzng s not necessary f the prnt head was not lfted between prnt jobs. Ths also apples f the prnter was powered off n between prnt jobs. Start a prnt job. Start the labelng process va PLC nterface. Error messages that occur durng the labelng process are shown n the dsplay of the prnter. 3.2 Cleanng Attenton Never use solvent and abrasve. 1 Dsmount the applcator n order to reach all areas. 5.3 Mountng and Dsmountng the Applcator For cleanng the outer surfaces (1) and transport belts a multpurpose cleaner s suffcent. Clean the fan area (2) wth a soft brush or a vacuum cleaner. Use glass cleaner to clean the reflex sensor (3). Clean the pnch roller (4) wth a specal pnch roller cleaner or a mult purpose cleaner. Remount the applcator 2 3 4 Fg. 4 Cleanng
10 3 Operaton 10 3.3 Power Supply of the Devce 1 2 3 4 5 Fg. 5 Power supply of the prnter and the applcator Attenton When the power cable s connected the entre current flows through the power supply of the prnter. The power swtch of the applcator only affects the powers supply of the applcator. 1. Plug the power cable (4), as part of the contents of delvery, nto the plug pont of the applcator. 2. Dsconnect the plug (2) of cable (3) of the applcator and plug t nto the plug pont of the prnter. 3. Swtch on the applcator va the swtch (5). 4. Power up the prnter. If only the prnter s powered and not the applcator, the error message: Compressed ar error wll be dsplayed. 5. To better organze the cables use the self adherng cable clamps (1). These clamps may be freely placed to best sut the needed support for the cables.
3 Operaton 3.4 Pvotng the Applcator 11 1 2 3 4 5 Fg. 6 Pvotng the applcator Attenton Danger of njury to hands and fngers by the applcator When releasng the snap lock keepng the applcator n place, t wll drop due to ts own weght. 1. To dsmount the applcator (1), for cleanng or nsertng materal, pull the lockng bolts (4) outward. 2. Wth pulled out lockng bots (4) lft the applcator (1) untl the bolts can snap nto the provded holes (5) of the mountng plate (3). 3. To remount the applcator pull the lockng bolts (4) outward agan and push the applcator toward the prnter untl the bolts (4) can securely lock nto the provded holes (2) on the mountng plate (3).
12 4 Installaton 12 4.1 Factory Default Settngs The applcators are set to default confguratons by factory standards. These values guarantee a seamless operaton wthn the parameters. If the customer requres a custom setup the parameters wll be pre nstalled. These values may devate from the factory default parameters. The values are lsted n the setup protocol and delvered wth the prnter applcator system. The default factory values are: -- Connected to a cab Hermes+ prnter, vertcal -- Default materal used for the setup: cab part No.: 5556472 54x35.5 4.2 Tools Crosstp screwdrver (Phllps) 2 to adjust the sensor Hexagon key L-wrench 2.5 for matched norm parts (n delvery state of the applcator) 3 5 to set the angle of the applcator to adjust the pressure roller Flat-round nose straght angled Table 2 Tools
4 Installaton 4.3 Mountng and Dsmountng the Applcator 1 2 5 6 7 8 9 10 13 3 4 11 12 13 Fg. 7 Mountng and dsmountng the applcator To clean the applcator and prnter t s sometmes necessary to pvot away or even dsmount the applcator entrely from the prnter. Do not adjust the settng screws, throttle valves or other algnment elements as ths wll enable use of the applcator drectly after cleanng. 1 Pull the lockng pns (3) outward and gude the mountng plate (2) nto the openng (1) of the applcator. 2 Let the lockng pns (3) snap nto holes (4). 3 If the prnter s not mounted n such a way that the undercover of the prnter s accessble turn the prnter onto ts back wth the prntng unt and materal gudes facng upwards. 4 Connect pn (7) to the hnge hole (9). 5 Connect the Sub-D 9 plug (8) of the applcator to the Sub-D 9 socket (6) of the prnter. 6 Pvot the applcator to the prnter and fasten them va screw (10). 7 The holes of the mountng plate (13) need to be congruent to the holes of the prnter floor (11). 8 Place and fasten screws (12). 9 Fasten screw (10). Attenton Intaton, adjustments and changng of parts s to be performed by qualfed servce personnel only. Servce Manual Applcator. Attenton Dsconnect the prnter from the power supply before mountng the applcator Ensure the prnter s standng securely n a stable poston
14 4 Installaton 14 4.4 External Start-Sensor The start sgnal to apply the label can orgnate from an external sensor connected to the 3 pole connector (1) connected drectly to the applcator. 1 Fg. 8 Start sgnal connector on the applcator Fg. 9 Examples of connectons of start sensors The start of the prntng job - prnt frst label s stll ntated over the I/O nterface of the prnter. Crcutry and programmng of the connectons s to be set as llustrated. 5.3 Sgnals
5 Adjustments 15 The poston of the applcator to the prnter s predetermned by the factory and should not be altered to guarantee a relable label take-over. Only change the angle of the applcator and the pressure of the pnch roller. 5.1 Adjustng the Angle to the Prnter 1 max 20 Fg. 10 Angle of the applcator to the prnter Warnng If you loosen screw (1) the devce wll drop onto ts own weght Potental rsk of njury Loosen screw (1) to set the angle, and depth, of the applcator to the prnter. Set the angle to the product (4) and fasten the screw (1). 5.2 Settngs n the Confguraton of the Prnter
16 5 Adjustments 16 5.2 Settngs n the Confguraton of the Prnter 1 2 3 4 Fg. 11 Label transport/reflex sensor Watng poston of the label The operaton mode "Blow" must be selected n the setup. Only once ths s selected s t possble to change the parameter "Blow tme". After detecton of the label (1) by the reflex sensor (2) t wll be transported further for a set tme to reach the pnch roller (4). To change ths value use the parameter: > Blow tme A hgher value causes a longer transport dstance. 200 ms equates to approxmately 10 mm. 6.2 Confguraton Parameters of the Applcator Overrun of the label If the label (1) has left the sensor area (3) t wll be transported for a defned tme to apply the label va the roller. To change ths overrun tme use the parameter: 5.3 Sgnals > Support delay on The sgnal DREE causes the label to be prnted whch s then transported to the watng poston. The sgnal START wll transport and apply the label to the product. In the applcaton mode "Apply - Prnt" the prntng of the next label starts drectly after applcaton of the prevous label. In the applcaton mode "Prnt - Apply" the sgnal DREE must be sent for the prnt of each label. Pn Sgnal Name Descrpton Actvaton/actve status wthout applcator wth applcator 1 DREE - prnt frst label n mode "Apply-Prnt" Swtch on +24V between Pn 1 and Pn 25 13 START Prnt start sgnal Precondton: The superor control has confrmed wth the ETE sgnal that the prevous label has been taken from the peel-off poston. Start of prntng and labelng +24V between Pn 13 and Pn 25 Interface descrpton Hermes+ Table 3 A secton of the nterface descrpton of the label prnter Hermes+
6 Confguraton 6.1 Quck Mode for Settng the Delay Tmes It s possble to set the transport speed of the label n four steps. By swtchng the parameter to Support del. off. Besde the standard method for the prnter confguraton there s a quck mode to adjust the delay tmes avalable. The quck mode settngs can be made durng operaton. The changes drectly affect the current prnt job. 17 1. Press the menu key for at least 2 seconds. The frst delay tme appears on the dsplay. 2. Adjust the delay tme by pressng the ~ key and key. 3. To swtch between the dfferent delay tmes press the } key. 4. To leave the quck setup mode press the key. The selected delay tmes are stored by the prnter. 6.2 Confguraton Parameters of the Applcator The confguraton parameters of the applcator can be found n the menu Setup > Machne param. The speed of the belt and the label transport s set by the parameter Support del. off. The value s dsplayed n ms and not the actual value used mm/s. It s necessary to set the values of the table precsely. Devaton from the lsted values wll cause the default value of 100 to be used. Parameter Meanng Default > Support del. off Parameter to set the speed of the belts. Four steps are avalable. 100 ms 100 ms: 100 mm/s speed of the transport belt 150 ms: 150 mm/s speed of the transport belt 220 ms: 220 mm/s speed of the transport belt 300 ms: 300 mm/s speed of the transport belt 500 ms: 300 mm/s speed of the transport belt Table 4 Applcator parameters
18 6 Confguraton 18 6.3 Settng the Peel Poston To optmze the transfer of the labels from the prnter to the applcator there are two dfferent parameters avalable for adjustng the peel poston. Attenton Frst adjust the parameter "Peel Poston" n the prnter confguraton. Then adjust the addtonal peel-off offset n the software. It s very mportant to follow ths procedure for a seamless start after loadng materal and dealng wth the treatment of error. Parameter "Peel Poston" n the prnter confguraton Check the basc settng n the prnter setup. Perform labelng cycles by alternatng between the feed key and the enter /pre-dspense key 7.1 Test Mode wthout a Prnt Job Adjust the "Peel Poston" n such a way, that the blank labels are peeled-off the lner completely. 6.2 Confguraton Parameters of the Applcator Peel-off offset n the software Check the settng n the software. Perform labelng cycles by repeatedly pressng the the pre-dspense key 6.3 Settng the Peel Poston Adjust the peel-off offset n such a way, that the prnted labels are peeled off the lner completely. Programmng manual or software documentaton. 6.4 Actvatng of Peel-off Mode For labelng operatons actvate the peel-off mode n the software. For drect programmng use the P command Programmng manual.
7 Test Operaton 7.1 Test Mode wthout a Prnt Job 19 Warnng Durng operaton movable parts are easly accessble. Partcularly the transportaton belts and fans pose a threat Do not reach nto these areas and keep thngs lke long har, loose clothes and jewelery away. 1 2 Fg. 12 Test mode va enter key Please use the test mode to adjust the parameter "Peel poston" n the prnter confguraton. The whole labelng process can be smulated wthout the need of a prnt job or a connecton to a computer by alternately pressng the feed (2) key and the Enter key (1): Press the feed key (2). A blank label s fed. The vacuum from the fans as well as the supportng ar (blow tube) are swtched on. After detecton of the label by the reflex sensor, the supportng ar s swtched off. Press the Enter key (1). The label wll be moved to the labelng poston. 7.2 Test Mode wth Prnt Job Please use that test mode to adjust the peel-off offset n the software. The followng method allows the testng of the labelng process wth the real prnt data usng the Enter key (1). Send a prnt job. The test mode s executed n two half cycles: Press the Enter key (1). Half cycle 1 A label s prnted. The vacuum from the fans as well as the supportng ar (blow tube) are swtched on. After the label has been pcked up by the applcator, the supportng ar s swtched off. Press the Enter key (1) agan. Half cycle 2 The label s moved to the labelng poston. If the label s manually removed after the frst half cycle, the half cycle 1 wll be repeated when the pre-dspense key s pressed agan.
20 8 Replacng the Pnch Roller 20 1 2 3 4 5 1 Fg. 13 Exchangng the pnch roller 1. Loosen screws (1). 2. Take out the pnch roller (2) wth tubes (3) and the axle (4) out of the frame (5). 3. Pull out the axle shaft (4). 4. Remove the tubes (3) from the pnch roller (2) and place them nto the new pnch roller. 5. Reassemble the pnch roller n the reverse order to dsassemblng t.
9 Spare Parts 9.1 Control Unt No Part No. Descrpton PU Note Seral No. from to 1 5902838.001 Screw DIN7984-M3x6 10 2 5948154.001 Cover 1 3 5900041.001 Dstance Bolt M3x30 10 4 5918631.001 Power Supply 1 5 5905349.001 Swtch 1 6 5918052.001 Power Plug 1 7.1 5972769.001 Mountng Plate 1 L 7.2 5972744.001 Mountng Plate 1 R 8 5902565.001 Screw DIN7984-M4x10 10 9 5903033.001 Washer DIN125-A4.3 10 10 5903011.001 Toothed Washer DIN6797-A4.3 10 11 5555002.001 Cable 1 12 5534732.001 Cable Groundng 1 13 5902571.001 Screw DIN7984-M4x6 10 14 5972738.001 Bracket 1 15 5905605.001 Belt 91 MXL 037 1 16 59074431.001 Pneumatc Sprng 1 11027 16 5907531.001 Pneumatc Sprng 1 11028 17 5972456.001 Gear 29 1 18 5972605.001 Lever 1 11027 18 5979252.001 Lever 1 11028 19 5970246.001 Sensor Adapter 1 No Part No. Descrpton PU Note Seral No. from to 20 5555004.001 Cable USB 1 21 5551244.001 PCB Applcator Control 1 22 5555001.001 Cable 1 23 5952587.001 Cable Motor 1 24 5946206.001 Stepper Motor 1 25.1 5972766.001 Hnges 1 L 25.2 5972734.001 Hnges 1 R 26.1 5972911.001 Retaner 1 L 26.2 5972929.001 Support 1 R 27 5972603.001 Retaner 1 11027 27 5979253.001 Retaner 1 11028 28 5902910.001 Screw DIN7984 M5x10 10 29 5972699.001 Cover 1 30 5901575.001 Cable Clamp 10 31 5906778.001 Lockng Pn 1 32.1 5972953.001 Holder Shock Absorber 1 L 32.2 5972954.001 Holder Shock Absorber 1 R 33 5907036.001 Shock Absorber 1 34 5972747.001 Ratchet 1 35.1 5972913.001 Plate 1 L 35.2 5972914.001 Plate 1 R 36 5902159.001 Screw DIN912-M5x12 10 Note L Left R Rght C 5414 D 5416 21 Fg. 14 Control Unt - Spare parts
22 9 Spare Parts 22 9.2 Vacuum-Belt 5414 Secton 1 No Part No. Descrpton PU Note Seral No. from to 8 5902565.001 Screw DIN7984-M4x10 10 9 5903033.001 Washer DIN125-A4.3 10 13 5902571.001 Screw DIN7984-M4x6 10 28 5902910.001 Screw DIN7984 M5x10 10 30 5901575.001 Cable Clamp 10 37 5909072.001 Frcton Bearng d=22 10 38 5902290.001 Screw DIN912-M5x35 10 39 5972909.001 Bearng 1 40 5972460.001 Adapter 1 41 5907407.001 Crcular Belt 4,0x616-V 1 42 5972595.001 Motor Shaft 1 43 5904004.001 Pn DIN1481 3x16 10 44 5972921.001 Profle Axle 1 45 5972589.001 Bearng Journal 1 46 5903081.001 Washer DIN988-10x16x2,0 10 No Part No. Descrpton PU Note Seral No. from to 48 5902015.001 Screw DIN7991-M4x35 10 49 5905271.001 Grommet 8x3 10 50.1 5972919.001 Base Plate 1 L/C 50.2 5972933.001 Base Plate 1 R/C 51 5551232.001 Dstrbuton PCB Fan 1 52 5952696.001 Cable 1 53 5972924.001 Axle 1 C 54 5972922.001 Profle Axle 1 C 55 5971790.001 Fan 1 C 56 5907423.001 Fan Protecton Grd 92x92mm 1 C 57 5902570.001 Nut DIN982-M4 10 58 5972749.001 Brush Holder 1 C 59 5961639.001 Antstatc Brush 1 C 60 5972751.001 Cover 1 C 61 5902896.001 Screw DIN7984 M3x5 10 Note L Left R Rght C 5414 D 5416 Fg. 15 Vacuum-belt secton 1 - Spare parts
9 Spare Parts 9.3 Vacuum-Belt 5414 Secton 2 No Part No. Descrpton PU Note Seral No. from to 8 5902565.001 Screw DIN7984-M4x10 10 9 5903033.001 Washer DIN125-A4.3 10 28 5902910.001 Screw DIN7984 M5x10 10 48 5902015.001 Screw DIN7991-M4x35 10 49 5905271.001 Grommet 8x3 10 53 5972924.001 Axle 1 C 54 5972922.001 Profle Axle 1 C 55 5971790.001 Fan 1 C 56 5907423.001 Fan Protecton Grd 92x92mm 1 C 57 5902570.001 Nut DIN982-M4 10 61 5902896.001 Screw DIN7984 M3x5 10 62 5907406.001 Crcular Belt 4,0x401-V 1 63.1 5972918.001 Base Plate 1 L/C 63.2 5972936.001 Base Plate 1 R/C 64 5971518.001 Cable Sensor 1 65 5972733.001 Holder 1 66 5918793.001 Sensor 1 67 5902003.001 Screw DIN912 M3x15 10 68 5972414.001 Bushng 1 69 5972926.001 Axle 1 C 70 5972772.001 Foam Roll 1 C 71 5972923.001 Deflector 1 C 23 Note L Left R Rght C 5414 D 5416 Fg. 16 Vacuum-belt secton 2 - Spare parts
24 9 Spare Parts 24 9.4 Vacuum-Belt 5416 Secton 1 No Part No. Descrpton PU Note Seral No. from to 8 5902565.001 Screw DIN7984-M4x10 10 9 5903033.001 Washer DIN125-A4.3 10 13 5902571.001 Screw DIN7984-M4x6 10 28 5902910.001 Screw DIN7984 M5x10 10 30 5901575.001 Cable Clamp 10 37 5909072.001 Frcton Bearng d=22 10 38 5902290.001 Screw DIN912-M5x35 10 39 5972909.001 Bearng 1 40 5972460.001 Adapter 1 41 5907407.001 Crcular Belt 4,0x616-V 1 42 5972595.001 Motor Shaft 1 45 5972589.001 Bearng Journal 1 46 5903081.001 Washer DIN988-10x16x2,0 10 48 5902015.001 Screw DIN7991-M4x35 10 49 5905271.001 Grommet 8x3 10 51 5551232.001 Dstrbuton PCB Fan 1 No Part No. Descrpton PU Note Seral No. from to 52 5952696.001 Cable 1 57 5902570.001 Nut DIN982-M4 10 72 5902304.001 Screw DIN7991-M4x6 10 D 73 5972588.001 Axle 1 D 74 5972593.001 Profle Axle 1 D 75 5972590.001 Profle Axle 1 D 76.1 5972586.001 Base Plate 1 L/D 76.2 5972938.001 Base Plate 1 R/D 77 5972173.001 Fan 1 D 78 5906299.001 Fan Grd 80x80mm 1 D 80 5972899.001 Mountng Plate 1 D 81.1 5972685.001 Cover 1 L/D 81.2 5972947.001 Cover 1 R/D 85.1 5972962.001 Support 1 L 11028 85.2 5971726.001 Support 1 R 11028 Note L Left R Rght C 5414 D 5416 Fg. 17 Vacuum-belt 5416 Secton 1 - Spare parts
9 Spare Parts 9.5 Vacuum-Belt 5416 Secton 2 No Part No. Descrpton PU Note Seral No. from to 8 5902565.001 Screw DIN7984-M4x10 10 9 5903033.001 Washer DIN125-A4.3 10 13 5902571.001 Screw DIN7984-M4x6 10 48 5902015.001 Screw DIN7991-M4x35 10 49 5905271.001 Grommet 8x3 10 57 5902570.001 Nut DIN982-M4 10 61 5902896.001 Screw DIN7984 M3x5 10 62 5907406.001 Crcular Belt 4,0x401-V 1 64 5971518.001 Cable Sensor 1 65 5972733.001 Holder 1 66 5918793.001 Sensor 1 67 5902003.001 Screw DIN912 M3x15 10 73 5972588.001 Axle 1 D 74 5972593.001 Profle Axle 1 D 77 5972173.001 Fan 1 D 78 5906299.001 Fan Grd 80x80mm 1 D 82.1 5972584.001 Base Plate 1 L/D 82.2 5972941.001 Base Plate 1 R/D 83 5972891.001 Axle 1 D 84 5972415.001 Foam Roll 1 D 84 5972908.001 Deflector 1 D 85 5961638.001 Antstatc Brush 1 D 25 Note L Left R Rght C 5414 D 5416 Fg. 18 Vacruum-belt 5416 Secton 2 - Spare parts
26 10 Block Dagram 26 EEPROM 20 SUB-D 9 Connecton to the prnter 66 Label sensor CON 1 CON 2 21 PCB applcator control CON 7 CON 8 24 Motor belt drven CON 4 CON 9 CON 7 5114 5116 51 Dstrbuton PCB fan CON 1 55 Fan 77 Fan CON 2 55 Fan 77 Fan CON 3 55 Fan 77 Fan CON 4 77 Fan CON 5 77 Fan CON 6 77 Fan CON 8 Fg. 19 Block dagram
11 Index 27 B Block dagram...26 C Cleanng...9 Contents of delvery...8 Control unt...21 D Test mode wthout a prnt job...19 Tools...12 V Vacuum-belt 5414 secton 1...22 Vacuum-belt 5414 secton 2...23 Vacuum-belt 5416 secton 1...24 Vacuum-belt 5416 secton 2...25 Delay tmes...17 Devce overvew...7 E External start-sensor...14 F Factory default settngs...12 I Important nformaton...4 Instructons...4 M Mountng/dsmountng the applcator.13 O Operaton...9 Overrun of the label...16 P Parameter...17 Peel-off mode...18 Peel poston...18 Pvotng the applcator... 11 Power supply...10 Prnt job...19 Q Quck mode for settng the delay tmes.17 R Replacng the pnch roller...20 S Safety nstructon...4 Safety markngs...5 Settng the peel poston...18 Sgnals...16 Standard operaton...9 T Techncal data...6 Test mode...19