Welcome at RIM Plus and many more.. Manufacturing Network and Best Practice in Baden-Württemberg and Stuttgart Region Dipl.Ing. Gunther Rieger 14.11.2016
Today s Mission at RIM Plus in Bruxelles PRESENTATION and INFORMATION of Stuttgart Region, Baden-Württemberg, Germany: MANUFUTURE-BW the network of the leading manufacturing and production region Focus on SME s Dissemination, Networking and Technology Transfer in manufacturing technologies Topics and best practices in: 1. industrial equipment and machinery 2. industrial robotics 3. mechatronics and automation 4. sensor technology
The network structure Regional Network in a world wide topology Mission Bringing major challenges & visions down to earth = on the shopfloor
The Network We are Baden Württemberg / Stuttgart Region: the leading region of production G technology and e machinery rindustry of mgermany a n y S BW and many more.. the network of the leading region of production technology in Germany (Atlas of Future, Prognos AG)..an association (> 40 core members and 80 associated partners) supporting the industrial SME s without commercial interests very close with our industrial companies and strongly engaged for our mission production of the future experienced in practice and support with the necessary and essential industrial experience
The leading region hard facts No1 Europe: the Stuttgart Region >340 companies (35% of BW) machinery industry and >85.000 Employees (European Commission)
The Manufacturing Network Praktice partner What we Whatwant we want What we What arewe doing are doing market based R&D Networks Design Simulation Industry Science Politics Producer & User Project developer Machinery Plant construction Toolmaking Component manufacutrer Factory OEM IT Electric Electronics Sensors Mechatronics Microtechnics Process Control Optics Additive Manufacturing We are the leading network of the region of production technology Baden-Württemberg Main topic: the future of production, production of the future Support of cooperations in between industrial enterprises Support for industrial enterprises for subvention navigation We offer a moderated platform for the empowerement of the regional industrial culture and organise therfore: Events for well structured exchange of expertice Moderation at the interface between industry and science Contacts with other networks and well fitting partners of cooperation Real transfer of technology for the support of transfer new, innovative (key-) technologies Navigation for funding To bridge between R&D and industry or compact: Networking inside our countrily.
Practice Classification examples of events Network-Events Innovation fora Workshops Exange of experience Transfer of Knowledge
Practice Examples (selection of events) ShopFloor Management for SME s Discussion Forum Industry 4.0 for SME s Technology Forum Packaging Automation Technology Forum Simulation Technologies Technology Forum Digitalization & Automation Fair based events e.g. Guided Tours / Arena of Integration Business Dialogue Step by Step to 4.0 Energy efficiency in production
Practice examples 1 Arena of Integration Arena of Integration - a 12 companies showcase of a network of members of MANUFUTURE-BW and Mechatronic-BW at the MOTEK Automation Exhibition in Stuttgart 2016 Statements from the Chairman Volker Schiek "The Arena of Integration is historically the first and only arena from which only winners emerge". "Our task was to bring together companies in the Arena of integration and present a marketable solution. "Now we can prove: together we are stronger and our location is unbeatable. But that is only the beginning. Now it has to be an economic success model.
Practice examples 2 Dynamic sensors & CRT MANUFUTURE-BW industry dialogue@faro Europe CRT computer tomographie for production materials (plastics, fiber composites, light metal) and more CRT Dynamic vision sensor: automatic checking of the integrity of robot grippers: - reference - test-scan - (micro and nano) displacement of elements - reverse engineering - measurement - detection - defect analysis - assembly checks
Practice examples 3 Arena 2036 research campus MANUFUTURE-BW@industry dialogue with arena 2036 - deployment of product and production enablers - function integration - multifunctional hybride material systems in series - start up PnP highway - 70% subsidies PhD projects
Practice example 4 Best pactice safe motion MANUFUTURE-BW@Pilz best practice: productivity enhancement by safe motion, PMotionControl (EN 60 204 ) Current safety concepts are often contradictory concerning safety (standard rights, fast reaction times, tamper-proof) and availaybility (short downtimes, quick set-up, good diagnosis, quickly customizable). Presented at MANUFUTURE-BW@Motek panel of technology: digitalization@automation - STO safe torque of - safe stop 1 - safe stop 2 - safe limited speed - safe direction - safe brake and control test - safe limited position achievable: >+30% productivity, reaction time < 1ms
KapaflexCy Practical Application 2015 Any idea how to manage? Oh, new problem and NOW: you are the responsible MANAGER! It s 23:48 at night and other location.
Practice examples 5 The Project Project Lead By Fraunhofer IAO SELF-ORGANIZED CAPACITY IN CYBER-PHYSICAL-SYSTEMS Short Introduction of Collaborative Project KapaflexCy for intelligent networking Results Academic Findings Human Capacities as Resources in Smart Factories Methods of Analysis and Assessment Introduction Strategies Dimensioning Tools and Humans as Decision-Making Body in CPS Hybrid Coordination Algorithms Methods of Conditioning
Industrie 4.0 upgrade@horizon The evolution of production from the 70es until today New kinds of networking collaboration work organisation and education is a need
Industrie 4.0 upgrade@horizon Secure cloud solutions are needed: Virtual Fort Knox (FhG, IPA) Digital Production optimization in virtual environment Value generating along life-cycle Cyber-physical systems industrie 4.0
Thank you for your kind attention. Stuttgart Region Economic Development Corporation Dipl.-Ing. Gunther Rieger Project Manager Production Technology / Key Enabling Technologies Director Stuttgart Office MANUFUTURE-BW Friedrichstraße 10 D-70174 Stuttgart Phone +49 711 22835-64, Fax -55 info@manufuture-bw.de www.maschinenbau.region-stuttgart.de www.manufuture-bw.de
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Industrie 4.0 upgrade@horizon Trend gross total production systems investment and profit rates. Influenced by paradigma shift, global megatrends and I4.0: networking is major important for the factories of the future. And new trends like mass personalization for B2U. 90es 2009 Invest rate still low since 2009 financial crisis