Shimaden, Temperature and Humidity Control Specialists C %RH Series FP2 PROGRAMMABLE CONTROLLER approved UL applied BASIC FEATURES 2-channel controller (Basic type: 1-channel controller) Independent 2-loop / 2-input operation control High accuracy ± (.1% FS 1 digit) High Sampling Cycle.1 sec. High resolution 1/ C display achieved *Only for R.T.D. input (scale: C) Programmable Max. steps ( steps x 1 pattern to 2 steps x 2 patterns) Auto-Tuning PID / Expert PID Max. Zone PID control available Independent Universal-Input User Friendly Operation (Menu Driven: Lines LCD Display) Easy Setting & Maintenance via Infrared COM port on the front panel Interface RS-22C/RS-5 (MODBUS / Shimaden) The front dust/splash-proof IP Universal Power Supply (2V AC ±%) Sensor power supply
COPING WITH ADVANCED PROCESS CONTROL Temperature C, Pressure MPa, Flowrate m /s, etc. Two types of programs can be executed at the same time. High-performance programmable controller FP2 Series Number of program patterns: Max. 2 Number of program steps: Max. High accuracy: ± (.1% FS1 digit) High sampling cycle: msec. ( msec. even at 2-loop specification) Universal-Input Easy setup through infra-red communication Thermocouple R.T.D. DC voltage DC current All of them are acceptable. * Individual setting is allowed for each channel at 2-loop specification. * Current input is executed through externally attached shunt resistor with 2Ω. USB connection Easy setting thanks to dedicated setup program Reading and writing of various parameters are possible. Saving and reading to files are possible. -segment linear approximation and square root extraction operation functions Linearising nonlinear signal input Number of approximation point: Max. display % input % % Square root extraction operation result Linearisation of signals with square characteristic such as flow rate Input % PID No. Zone value PID No. 2 Zone value PID No. 1 Zone value Multiple PID Selectable from PID Nos. for each step Control by zone PID is also available (Max. zones). PID No. PID No. 2 PID No. 1
EASY READABILITY AND USABILITY ARE RADICALLY PURSUED. Excellent visibility thanks to the large LED with 5 digits x 2 lines and LCD with 12 x 2 dots n Display Panel Measured value () display CH2 is indicated when CH2 lamp is illuminated. Error message display n Display Panel Target value () display CH2 is indicated when CH2 lamp is illuminated. CH2 is indicated when 2 lamp is illuminated. Error message display nlcd Display Panel Pattern / Step No. display Output display (numerical value and bar graph) Channel display Various setting parameters display EASY PARAMETER SETTING THANKS TO THE INTERACTIVE MODE THROUGH LINE LCD DISPLAY nstatus Lamp Display Panel RUN: Program on standby: Flashing Program in execution: ON HLD: Program suspended: ON MAN: Manual operation (MAN) in execution: Flashing FIX: During FIX mode: ON EV1: Event output being on: ON DO: External control output being on: ON EXT: When start pattern No. by DI is selected: ON COM: In communication mode: ON AT: Auto tuning in execution: Flashing OUT 1, 2: Control output monitor lamp ninfra-red Communication Display Panel Infra-red communication through dedicated adaptor Receptacle/illuminator nkey Switch Display Panel DISP GRP SCRN ENT STEP PTN : Return to the basic screen : Switching to display mode : Go to screen group : Go to any screen within the group : Selection of editing and setting parameters : Increase/decrease of numeric value and scaling factor : Registration of numeric value and/or data : Switching of step No. : Switching of pattern No. DISPLAY MODE CORRESPONDING TO EACH SPECIFICATION Independent 2-loop control CH1... CH2... CH1...PTN No. STEP No. CH2...PTN No. STEP No. 2-input operation control Operation result Input 1 Input 2 Positioning proportional control (servo output) Opening
COPING WITH MULTIFARIOUS 1 Loop / 2 Loop Control 1-input control 2-input operation control Independent 2-loop control (max. value, min. value, deviation value, average value) Input 1 Input 1 Input 2 Input 1 Input 2 1 Program Operation 1 Program 1 2 Program 1 Program 2 PID PID PID PID OUT1 OUT2 * 1 output (for heating/cooling control) may also be provided. OUT1 OUT2 * 2 outputs (for heating/cooling control) may also be provided. OUT1 OUT2 Servo Output Specification (Control motor/motor valve control) With feedback potentiometer Without feedback potentiometer MV OPEN/CLOSE signal OPEN/CLOSE signal MV Feedback potentiometer Ω2kΩ * Proportional control may be executed both with and without feedback potentiometer. Easily Connectable with External Equipment such as PLC thanks to Abundant Number of Input/Output Points External Control Input (DI): Max. Execution/stop of program control Stop of program control Suspension of program control Postponement of program step FIX mode Manual control operation Logical operation input Selection of start pattern No. Event Output: External Control Output: Max. 1 27 alarm actions, various status output and logical operation output Sensor power supply 2V DC Analog Output: Max. 2 Externally output,, deviation value, output value, limit value for each channel by means of analog signal Communication function Both Shimaden standard protocol and MODBUS (RTU/ASCII) communication protocol are equipped.
APPLICATIONS Heating Control 1-input Specification Temperature -Zone Program Temperature Control of Electric Furnace 1-input Specification (Master-slave control) FP2 Analog output (Remote ) SR2 Heating Heater Electric furnace Heating/Cooling Control 1-input Specification Temperature Constant-temperature/constant-humidity control 2-input Specification (Independent 2-loop control) Temperature Humidity Cooling Heating Temperature/ humidity sensor 2V power supply Cold water Humidifier Heater * Cooling (dehumidifying) may be achievable by using event output as well. Differential Pressure Control 2-input Specification (2-input operation control) Differential pressure valve Outgoing pressure Return pressure Pressure sensor Pressure sensor Widely Coping with Various Usages Semiconductor manufacturing equipment Electrical/electronic parts/components manufacturing-related equipment Various industrial furnaces Vacuum heating furnaces Environmental test equipment Food processing machines Plastic processing/molding machines Sterilization/pasteurization equipment for pharmaceuticals
1-input Specification Series FP2 1-output control Ordering Information ITEM CODE Specifications SERIES FP2-9 9 DIN size, high-performance programmable controller BASIC FUNCTIONS SS Universal-input, 1-input/1-output control, event outputs Y Contact 1c, contact rating: 2V AC 2.5A/resistive load, 1A/inductive load CONTROL I Current 2mA DC, Load resistance: max. Ω OUTPUT 1 P SSR drive voltage output 12V±1.5V DC, Load current: max. ma V Voltage V DC, Load current: max. 2mA CONTROL OUTPUT 2 N- None HEATER BREAK ALARM (FOR SINGLE-PHASE) ANALOG OUTPUT 1 ANALOG OUTPUT 2/ SENSOR POWER SUPPLY 1 2 Heater break alarm* (heater current A with CT) Heater break alarm* (heater current A with CT) mv DC, Output resistance: Ω 2mA DC, Load resistance: max. Ω V DC, Load current: max. 2mA mv DC, Output resistance: Ω 2mA DC, Load resistance: max. Ω V DC, Load current: max. 2mA Sensor power supply 2V DC 25mA * Selectable only when Control Output 1 is Y or P EXTERNAL INPUT/ standard DI points, DO 5 points (start pattern No. switching not available) OUTPUT CONTROL SIGNAL 1 DI points, DO 9 points (start pattern No. switching available) (DI/DO) *1 2 DI points, DO 1 points (start pattern No. switching available) COMMUNICATION FUNCTION 5 RS-5 Shimaden standard protocol / MODBUS 7 RS-22C (RTU/ASCII) communication protocol REMARKS A Without 9 With *1 When switching the start pattern No. by DI, points of DI (CODE 1 or 2) are required. Optional Accessories Name Model Description Infra-red Communication Adapter S USB connector cable (2m), Setup Software (CD-ROM) Shunt Resistor Relay Unit QCS2 AP2MC 2Ω ±.1%, external input resistance at current input Converts open collector output to contact output. 2 circuits built-in
Terminal arrangement Series FP2 Analog output 1 1 2 Analog output 2 CT 5 Control output 2 Relay contact output Sensor power supply Current output Voltage output SSR drive voltage output Communication RS-22C RS-5 12 SG 12 SG 1 SD 1 1 RD 1 1 2 5 7 9 12 1 1 1 19 2 21 22 2 2 25 2 27 2 29 1 2 External Control Output (DO) DO DO9 2 2 25 2 27 2 5 7 9 1 2 COM DO1 DO2 DO DO DO5 Open collector output Rating DO1: 2V DC ma DO5: 2V DC ma 5 7 51 52 5 5 55 2 5 7 COM DO DO7 DO DO9 Open collector output Rating: 2V DC ma 5 7 Power supply L -2V AC N /Hz 12VA For grounding For grounding Control output 1 Relay contact output 51 Current output Voltage output SSR drive voltage output 52 COM 5 EV 1 5 EV 2 55 EV Event contact output Contact rating: 2V AC 1.A Thermocouple R.T.D. A Input Voltage (V) B B Current input is achieved through externally attached shunt resistor with 2Ω. Voltage (V), Current (ma) 7 External Control Output (DO) DO1 1 DO 19 DO 2 DO12 21 DO1 22 COM Open collector output Rating: 2V DC ma External Control Input (DI) DI1 DI5 29 DI1 DI2 1 DI 2 DI COM DI5 9 DI DI7 1 DI 2 DI9 DI COM External Dimensions & Panel Cutout 9 1 (12) * 92. STBY RMP MAN REM EV1 EV2 EV DO1 DO2 DO DO DO5 EXT COM CH2 1. AT OUT1 OUT2 9 92. MAN D I S P GRP SCRN ENT Heater (load) wiring To CT input terminal (without polarity) * With terminal cover installed Panel Cutout Unit: mm Accessories Required for Heater Break Alarm Function Optional Accessories Relay Unit Model AP2MC (Converts open collector output to contact output. 2 circuits built-in) ø5..5 A (CTL--S) 21 25 7.5 2-ø.5 2. A (CTL-12-S-) ø2. 9 5 5 2-M Infra-red Communication Adapter Model S with USB connector cable ø12 Unit: mm
1-input Specification Series FP2 2-output control (Heating/cooling control) Ordering Information ITEM CODE Specifications SERIES FP2-9 9 DIN size, high-performance programmable controller BASIC FUNCTIONS SD Universal-input, 1-input/2-output control, event outputs Y Contact 1c, contact rating: 2V AC 2.5A/resistive load, 1A/inductive load CONTROL I Current 2mA DC, Load resistance: max. Ω OUTPUT 1 P SSR drive voltage output 12V±1.5V DC, Load current: max. ma V Voltage V DC, Load current: max. 2mA Y- Contact 1c, contact rating: 2V AC 2.5A/resistive load, 1A/inductive load CONTROL OUTPUT 2 I- Current 2mA DC, Load resistance: max. Ω P- SSR drive voltage output 12V±1.5V DC, Load current: max. ma V- Voltage V DC, Load current: max. 2mA HEATER BREAK ALARM (FOR SINGLE-PHASE) *1 1 2 Heater break alarm* (heater current A with CT) Heater break alarm* (heater current A with CT) * Selectable only when Control Output 1 or 2 is Y or P mv DC, Output resistance: Ω ANALOG OUTPUT 1 2mA DC, Load resistance: max. Ω V DC, Load current: max. 2mA mv DC, Output resistance: Ω ANALOG OUTPUT 2/ 2mA DC, Load resistance: max. Ω SENSOR POWER SUPPLY V DC, Load current: max. 2mA Sensor power supply 2V DC 25mA EXTERNAL INPUT standard DI points, DO 5 points (start pattern No. switching not available) /OUTPUT CONTROL SIGNAL 1 DI points, DO 9 points (start pattern No. switching available) (DI/DO) *2 2 DI points, DO 1 points (start pattern No. switching available) COMMUNICATION FUNCTION 5 RS-5 Shimaden standard protocol / MODBUS 7 RS-22C (RTU/ASCII) communication protocol REMARKS A Without 9 With *1 In a 2-output specification, the heater break alarm is used by either of Control Output 1 or 2. *2 When switching the No. by DI, points of DI (CODE 1 or 2) are required. Optional Accessories Name Model Description Infra-red Communication Adapter S USB connector cable (2m), Setup Software (CD-ROM) Shunt Resistor Relay Unit QCS2 AP2MC 2Ω ±.1%, external input resistance at current input Converts open collector output to contact output. 2 circuits built-in
Terminal arrangement Series FP2 Analog output 1 1 2 Analog output 2 CT 5 Control output 2 Relay contact output Sensor power supply Current output Voltage output SSR drive voltage output Communication RS-22C RS-5 12 SG 12 SG 1 SD 1 1 RD 1 1 2 5 7 9 12 1 1 1 19 2 21 22 2 2 25 2 27 2 29 1 2 External Control Output (DO) DO DO9 2 2 25 2 27 2 5 7 9 1 2 COM DO1 DO2 DO DO DO5 Open collector output Rating DO1: 2V DC ma DO5: 2V DC ma 5 7 51 52 5 5 55 2 5 7 COM DO DO7 DO DO9 Open collector output Rating: 2V DC ma 5 7 Power supply L -2V AC N /Hz 12VA For grounding For grounding Control output 1 Relay contact output 51 Current output Voltage output SSR drive voltage output 52 COM 5 EV 1 5 EV 2 55 EV Event contact output Contact rating: 2V AC 1.A Thermocouple R.T.D. A Input Voltage (V) B B Current input is achieved through externally attached shunt resistor with 2Ω. Voltage (V), Current (ma) 7 External Control Output (DO) DO1 1 DO 19 DO 2 DO12 21 DO1 22 COM Open collector output Rating: 2V DC ma External Control Input (DI) DI1 DI5 29 DI1 DI2 1 DI 2 DI COM DI5 9 DI DI7 1 DI 2 DI9 DI COM External Dimensions & Panel Cutout 9 1 (12) * 92. STBY RMP MAN REM EV1 EV2 EV DO1 DO2 DO DO DO5 EXT COM CH2 1. AT OUT1 OUT2 9 92. MAN D I S P GRP SCRN ENT Heater (load) wiring To CT input terminal (without polarity) * With terminal cover installed Panel Cutout Unit: mm Accessories Required for Heater Break Alarm Function Optional Accessories Relay Unit Model AP2MC (Converts open collector output to contact output. 2 circuits built-in) ø5..5 A (CTL--S) 21 25 7.5 2-ø.5 2. A (CTL-12-S-) ø2. 9 5 5 2-M Infra-red Communication Adapter Model S with USB connector cable ø12 Unit: mm
2-input Specification Series FP2 2-input/2-output control (independent 2-loop control) 2-input operation/1-output control (1-loop control by max. value, min. value, average value, deviation value operation) 2-input operation/2-output control (1-loop heating/cooling control by max. value, min. value, average value, deviation value operation) Ordering Information ITEM CODE Specifications SERIES FP2-9 9 DIN size, high-performance digital controller DL Universal-input, independent 2-loop control, event outputs BASIC DS Universal-input, 2-input operation/1-output control, event outputs FUNCTIONS *1 DD Universal-input, 2-input operation/2-output control, event outputs *2 Y Contact 1c, contact rating: 2V AC 2.5A/resistive load, 1A/inductive load CONTROL I Current 2mA DC, Load resistance: max. Ω OUTPUT 1 *2 P SSR drive voltage output 12V±1.5V DC, Load current: max. ma V Voltage V DC, Load current: max. 2mA Y- Contact 1c, contact rating: 2V AC 2.5A/resistive load, 1A/inductive load CONTROL OUTPUT 2 I- Current 2mA DC, Load resistance: max. Ω P- SSR drive voltage 12V±1.5V DC, Load current: max. ma V- Voltage V DC, Load current: max. 2mA HEATER BREAK ALARM (FOR SINGLE-PHASE) * ANALOG OUTPUT 1 ANALOG OUTPUT 2/ SENSOR POWER SUPPLY EXTERNAL INPUT/OUTPUT CONTROL SIGNAL (DI/DO) * 1 2 Heater break alarm (heater current A with CT) Heater break alarm (heater current A with CT) mv DC, Output resistance: Ω 2mA DC, Load resistance: max. Ω V DC, Load current: max. 2mA mv DC, Output resistance: Ω 2mA DC, Load resistance: max. Ω V DC, Load current: max. 2mA Sensor power supply 2V DC 25mA Selectable only when Control Output 1 or 2 is Y or P standard DI points, DO 5 points (start pattern No. switching not available) 1 DI points, DO 9 points (start pattern No. switching available) COMMUNICATION FUNCTION 5 RS-5 Shimaden standard protocol/modbus 7 RS-22C (RTU/ASCII) communication protocol A Without REMARKS 9 With *1 Independent 2-loop control, 2-input operation/1-output control and 2-input operation/2-output control are all supported in the 2-output specification. This controller is shipped with the function selected at BASIC FUNCTION set. *2 In a 2-input operation/1-output control specification, output for control is output to Control Output 1. Select the same specification as Control Output 2 for Control Output 1. * In a 2-output specification, the heater break alarm is used by either of Control Output 1 or 2. * When switching the start pattern No. by DI, points of DI (CODE 1) are required. Optional Accessories Name Model Description Infra-red Communication Adapter S USB connector cable (2m), Setup Software (CD-ROM) Shunt Resistor Relay Unit QCS2 AP2MC 2Ω ±.1%, external input resistance at current input Converts open collector output to contact output. 2 circuits built-in
Terminal arrangement Series FP2 Analog output 1 1 2 Analog output 2 Thermocouple CT 5 Control output 2 Relay contact output Sensor power supply Input 1 R.T.D. Voltage (V) A B B Current output Voltage output SSR drive voltage output Current input is achieved through externally attached shunt resistor with 2Ω. Voltage (V), Current (ma) 7 Communication RS-22C RS-5 12 SG 12 SG 1 SD 1 1 RD 1 1 2 5 7 9 Thermocouple 12 1 1 1 19 2 21 22 R.T.D. A 19 19 2 2 25 2 27 2 29 1 2 Input 2 External Control Output (DO) DO DO9 2 2 25 2 27 2 5 7 9 1 2 COM DO1 DO2 DO DO DO5 Open collector output Rating DO1: 2V DC ma DO5: 2V DC ma Voltage (V) 5 7 51 52 5 5 55 B 21 21 B 22 2 5 7 Current input is achieved through externally attached shunt resistor with 2Ω. Voltage (V), Current (ma) COM DO DO7 DO DO9 Open collector output Rating: 2V DC ma 1 19 19 21 21 29 DI1 DI2 1 DI 2 DI COM 5 7 Power supply L -2V AC N /Hz 12VA For grounding For grounding Control output 1 Relay contact output 51 External Control Input (DI) DI1 DI5 52 COM 5 EV 1 5 EV 2 55 EV Contact rating: 2V AC 1.A DI5 9 DI DI7 1 DI 2 DI9 DI COM Current output Voltage output SSR drive voltage output Event contact output External Dimensions & Panel Cutout 9 1 (12) * 92. STBY RMP MAN REM EV1 EV2 EV DO1 DO2 DO DO DO5 EXT COM CH2 1. AT OUT1 OUT2 9 92. MAN D I S P GRP SCRN ENT Heater (load) wiring To CT input terminal (without polarity) * With terminal cover installed Panel Cutout Unit: mm Accessories Required for Heater Break Alarm Function Optional Accessories Relay Unit Model AP2MC (Converts open collector output to contact output. 2 circuits built-in) ø5..5 A (CTL--S) 21 25 7.5 2-ø.5 2. A (CTL-12-S-) ø2. 9 5 5 2-M Infra-red Communication Adapter Model S with USB connector cable ø12 Unit: mm
MEASURING RANGE CODES Series FP2 Thermocouple R.T.D. Input type Code Measuring range Input type Code B R S K E J T N PL II PR-2 WRe5-2 U 1 2 5 7 9 12 1 1 * 1 * 2 * 2 * 2 2 2 C C C C C C C 2 C 7 C C 2 C 1 C 1 C C 2 C 2 C 1 1 mv mv 2mV mv mv mv mv 1V 1V 2V 5V 5V V V 2mA 2mA 71 72 7 7 75 7 77 1 2 5 7 5 L C Note: Minimal decimal is selectable. K Gold and Iron/Chromel 1 * * 5 1 5 K 5 K Pt JPt 19 Pt JPt 1 5 2 7 5 7 51 52 9 5 5 1 55 2 5 57 5 * * 7 * 2 2 C C C C C C C C C C 2 C C C C Voltage (mv) Voltage (V) Current (ma) Measuring range Initial value: Measuring range may be arbitrarily set within following range by scaling function. Scaling range: 19999 counts Span: counts Lower limit value < Higher limit value Decimal alignment: None, decimal positions: 1, 2, or *If you use this with current input, please attach external shunt resistor with 2Ω. Note: *1. Thermocouple B: Accuracy not guaranteed for temperatures below C *2. Thermocouple K, T: Accuracy = ± (.5% FS1 digit) for C or lower temperature *. Thermocouple PR-2: Accuracy = ± (.% FS 1 C) *. Thermocouple K: 1 K: Accuracy = ± (.75% FS 1 K) 7 K: Accuracy = ± (.% FS 1 K) 75 K: Accuracy = ± (.25% FS 1 K) *5. Thermocouple Gold and Iron/Chromel: Accuracy = ± (.25% FS 1 K) *. For JPt, set to 2 C. *7. When exceeding higher limit at C, indicated as scaleover. *. When exceeding higher limit at C, indicated as scaleover. Note: Unless otherwise specified, the measuring range will be set as listed below during the shipment from the factory. Input Standard/Rating Measuring range Thermocouple JIS K C Warning The SR2 series is designed for the control of temperature, humidity and other physical values of general industrial equipment. (It is not to be used for any control purpose when a serious potential effect may result on human life or safety.) Caution If the possibility of loss or damage to your system or property as a result of failure of any part of the process exists, proper safety measures must be made before the instrument is put into use so as to prevent the occurrence of trouble. Temperature and Humidity Control Specialists (The contents of this brochure are subject to change without notice.) ISO 91 ISO 11 Head Office: 2-- Kitamachi, Nerima-Ku, Tokyo 9-1 Japan Phone: 1--91-791 Fax: 1--91-9 E-MAIL: exp-dept@shimaden.co.jp URL: http://www.shimaden.co.jp 5SR2ILC