23970734 98/9949 CS 98/9949 FOR DEVICES SOLD PRIOR TO 8-10-16 This instruction covers new instlltion of the 98/9949 conceled verticl device for hollow metl nd luminum doors. RF Instlltion Instructions Also covered is the CS 98/9949 retrofit cling system for converting 98/9947 Series to 98/9949 Series (comptile with models 98/9947, 98/9947-F, 98/9947-LBR, nd 98/9947-F-LBR). HM HM AL 1-Point (LBL) 2-Point includes these dditionl prts HM HM AL RF = for Hollow Metl Door pplictions = for Aluminum Door pplictions = for Hollow Metl Door Retrofit pplictions AL Customer Service 1-877-671-7011 www.llegion.com/us Allegion 2015 Printed in U.S.A. 23970734 Rev. 10/15-h
1 Identify Cles nd Loctions. NOTE: For retrofit instlltions, (if not preinstlled in door) egin t Step 5. For esy identifiction, ech cle is leled with prt numer nd loction. B A Door Opening Height 6' 8" 7' 0" CABLE IDENTIFICATION (STANDARD SIZES) HOLLOW METAL AND WIDE STILE ALUMINUM DOORS A B Top Cle (Red) Bottom Cle (White) 23925795 23926207 23925761 23926173 A Top Cle (Red) 23925803 23925761 NARROW STILE ALUMINUM DOORS B Bottom Cle (White) 23926215 23926173 8' 0" 23925647 23926058 23925647 23926058 9' 0" 23925522 23925936 23925522 23925936 10' 0" 23925407 23925811 23925407 23925811 2 Instll Cle(s).. Position red cle end to clip on center slide clip Red For 2-Point Only. Pull cle into clip to snp it into plce c. Push cle snp ginst center slide to secure cle IMPORTANT: Ensure cle end is fully seted in clip c cle snp d. In the sme wy, instll opposite end of red cle to top ltch in the position mrked red e. There is n djuster on one end of the white cle. Instll this end to the remining top ltch position (mrked s white) IMPORTANT: djuster White f. Instll opposite end of white cle to ottom ltch e f Ensure cle end is fully seted in clip d CABLE REMOVAL A cle removl tool hs een provided. Slot in tool fits over cle, holding ts down. Pull on cle snp to loosen cle for removl. slot cle snp 2
3 Determine if Bottom Retrction Adjustment is Necessry. For 2-Point Only 4 Adjust Bottom Retrction (if necessry). For 2-Point Only. Flex the cle into n L-shpe s shown to simulte the instlled condition of the ltches. NOTE: Adjustment must e mde while the top ltch is in the hold-open position, with cle flexed into n L-shpe to simulte the instlled condition of the ltches. These (2) hex components re used to mke the djustment. sleeve snp-fitting. Pull ck nd hold the spring-loded sleeve. top ltch. To determine whether n djustment is required, ctute the top ltch to the hold-open position y pressing down on the connecting rod. Bottom ltch should retrct to within ¹ ₁₆" of flush. If it does not, n djustment is necessry.. While holding the sleeve in plce, rotte the rrel of the snp-fitting clockwise y hnd until the ottom ltch is retrcted to within ¹ ₁₆" of flush. If no djustment is needed, proceed to Step 5. press ¹ ₁₆" flush snp-fitting top ltch (hold-open position) ottom ltch (retrcted) c. Slowly relese the sleeve, confirming it hs seted over the hex end of the snp-fitting. 3
5 If Retrofit Instlltion 8 If Necessry, Prepre Door Cutouts.. Remove device from existing door.. Remove existing door. c. Remove nd discrd existing strikes. 6 With Door Lying Flt, Drw Horizontl Device Center Line ( ). RHR LHR RHR shown (LHR uses sme cutout nd hole orienttion) C L ligns with center of hole ¹³ ₁₆" 1⁵ ₈" ⁷ ₈" 5⁷ ₈" 1³ ₄" Device NOTE: Centerline is predetermined y cutout. If no cutout exists, refer to Step 8 to determine centerline. 7 Align Plstic Templte nd Mrk Door. 2¹⁵ ₁₆" ¹ ₂" Di. (Omit for EO, DT, & TL) 3³ ₄" 39⁵ ₈" to finished floor NOTE: This hole is to e ¹ ₂" dimeter (disregrd lrger center hole of plstic templte). ¹ ₂" 1" 2³ ₄" Bckset 4¹ ₄" Min. Stile Push side of door, RHR shown 2³ ₄" Bckset Plstic Templte 4
9 If Necessry, Prepre 2 Center Slide Holes. 10 Prepre 4 Holes per Plstic Templte. RHR LHR ¹ ₄" Di. 82 Csk to ³ ₈" Di. Push Side Only (this hole is positioned to the left of centerline for oth RHR nd LHR) ¹ ₄" Di. #25 Surfce Mount (metl doors only) #10-24 OR Sex Bolts or 990 Trims ¹ ₄" (device side) ¹³ ₃₂" (trim side) 3¹ ₂" ⁹ ₁₆" Device 11 Assemle Mounting Brckets. Hollow Metl ⁹ ₃₂" Top 3/4" 1/4" ³ ₄" mounting shown 3/4" 3/4" 1/4" 1/4" Top Door Chnnel Push side of door, RHR shown Bottom For 2-Point Only 5
12 Prepre Access Hole for Bottom Adjustment Pin. Hollow Metl For 2-Point Only 4¹ ₄" depth clernce required Door Door ³ ₄" Di. hole 15 Prepre Bottom of Door for Mounting. Aluminum For 2-Point Only 3¹⁵ ₁₆" ⁵ ₈" from push side of door ⁵ ₈" from push side of door ⁷ ₃₂" Di. x2 82 Csk to ³ ₈" Di. 2¹ ₄" 1¹ ₂" Bottom of Door Door Edge RHR Door Edge LHR 13 If Necessry, Prepre Door for Top Strike Cutout. 1¹ ₄" Cut out mteril this side only Push Side of Door 16 If Using 696/697 Thru-Bolting Trim, Remove Center Slide Mounting Nut. Thru-olting trim uses stndoffs (697DT trim shown) ⁹ ₁₆" Push side of door, RHR shown 14 Prepre Top of Door for Mounting. Aluminum center slide mounting nut ³ ₈" socket with ¹ ₄" drive ⁷ ₃₂" Di. x2 82 Csk to ³ ₈" Di. 3⁷ ₁₆" 1¹ ₂" mounting nut hs left-hnded threding Push Side of Door 17 Slide nd Center Slide Assemly thru Door. NOTE: Confirm top ltch (nd ottom ltch, if pplicle) is in correct orienttion efore proceeding. NOTE: It is norml for the cle to end inside the door, forcing the ltch outwrd. 1-Point (LBL) Holes should fce push side of door Top 2-Point Holes should fce push side of door Holes should fce push side of door Top Hollow Metl Door ppliction shown 6
18 Secure Center Slide to Door. 19 Align Bottom nd Instll Mounting Screws. Aluminum For 2-Point Only Secure center slide to door y lightly tightening lower screw Align upper hole visully 20 Secure Top with 2 Screws. Aluminum Insert smll screwdriver into upper hole to prevent center slide from rotting c Fully tighten lower screw d 21 Instll Bottom Mounting Brcket Assemly. Hollow Metl For 2-Point Only #25 NOTE: Confirm correct orienttion of ssemly efore proceeding. Open side of housing should fce pull side of door. #10-24 Push Side of Door If using ³ ₄" undercut door NOTE: Use 2 screws per rcket (center hole not used for this ppliction). spcer locks (2) re required Spcer Block Kit (24231516) purchsed seprtely 7
22 Insert Adjustment Pin to Hold Bottom in Plce. Hollow Metl For 2-Point Only Pin must go thru oth sides of rcket 25 If Necessry, Remove NL Drive Screw. NL drive screw Fctory instlled on ck of center cse With the NL drive screw removed, key locks nd unlocks lever, kno, or thum piece. For the trims listed elow, REMOVE NL drive screw. 996L 696TP 990TP 996K 697TP Bottom edge of ltch housing should e flush with ottom of door (for ³ ₈" stndrd undercut) With the NL drive screw instlled, key retrcts ltch olt. DO NOT remove NL drive screw for the following pplictions: NL, EO, DT trims nd 98/99-2 doule cylinder devices (i.e. TP-2, L-2, nd K-2). *996L-BE *996K-BE *E996L *E996L-BE *696TP-BE *697TP-BE *990TP-BE * If the trim eing instlled is "BE" (i.e. 996L-BE), the trim lock tumler on the ck of the device must e in the UP position efore device is instlled. This llows the trim to e unlocked t ll times. Assemle pin Squeeze ts on cp, then insert pin 23 Secure Top Mounting Brcket. Hollow Metl trim lock tumler in UP position Correct Orienttion (RHR shown) If necessry, remove drive screw nd rotte cm until trim lock tumler is in UP position, then reinstll drive screw 360 Incorrect Orienttion NOTE: It is norml for the cle to end inside the door, forcing the ltch outwrd s shown here. 26 If Necessry, Cut Device. Jm 1¹ ₂" (38 mm) Recommended Door Jm #25 #10-24 Temporrily Remove Anti-Rttle Clip NOTE: Use 2 screws per rcket (center hole not used for this ppliction). Cover Plte Flush 24 Hng Door on Frme. CAUTION: For 2-point ltches, ottom ltch cnnot e in locked position while hnging door on frme. must e retrcted. 8
27 Instll Top Center Slide Screw. 29 Mrk nd Prepre 2 Holes. c Surfce Mount (metl doors only) #25 #10-24 ¹ ₄" (device side) OR Sex Bolts NOTE: If using 696/697 trim, this screw will pss thru top center slide hole nd secure directly into trim during Step 28. ¹³ ₃₂" (trim side) 28 Attch Center Cse to Door. Thru-olting Trim 30 Instll End Cp Brcket nd End Cp. (1³ ₄" door) OR (2¹ ₄" door) Surfce Mount (metl doors only) Sex Bolts Surfce Mount or Sex Bolts (1³ ₄" door) (1³ ₄" door) Sex Bolts (2¹ ₄" door) (2¹ ₄" door) 9
31 If New Instlltion, Prepre Door Frme for Top Strike. 34 Prepre Floor for Bottom Strike. Hollow Metl For 2-Point Only Edge of stop Pull Side Metl Chisel out pocket ¹ ₂" Deep ⁷ ₈" #25 x ¹ ₂" Deep x2 ¹ ₂" Use strike to mrk loction of 2 holes #10-24 OR Wood ¹ ₈" Drill Pilot 1" Deep x2 ⁷ ₈" 1" 1" ¹ ₂" ³ ₈" Di. x 1¹ ₄" Deep 2 plces Push Side 32 If Retrofit Instlltion, Instll Steel Cover Plte to Cover Existing 338 Strike Opening in Accordnce with the Frme Mnufcturer s Fire Listing. 35 Instll Bottom Strike. Hollow Metl For 2-Point Only Cler holes of deris, then drop in nchors (slotted end first) Secure the nchors using hmmer nd punch Strike Filler Plte (24230914) purchsed seprtely IMPORTANT: Anchors must e elow flush. 33 Instll 2 Top Strike Screws Using the Slot Fetures on the Strike. Instll strike plte nd secure with 2 screws c 249 Top Strike 349 Bottom Strike (metl) (wood) Retrofit instlltion 10
36 Prepre Threshold. Aluminum For 2-Point Only. After closing door with ottom ltch instlled, mrk the loction the ottom ltch olt is contcting the threshold.. Drill ³ ₄" dimeter hole in the threshold. olt 38 Adjust Lift Finger. NOTE: Lift finger djustment must e performed while the ltches re in the extended (ltched) position. Loosen retiner clip screw Loosen djustment screw until the lift finger drops nd you feel contct with the center slide ³ ₄" Di. Stop 37 Instll Lift Finger nd Retiner Clip. Tighten retiner clip screw c NOTE: The lift finger instlltion nd djustment must e performed while the ltches re in the extended (ltched) position. Slide L-shped lift finger thru lock in device center cse nd then into center slide For 2-Point Only Push cle to the side so it does not interfere with lift finger. Insert djustment screw nd rotte with screwdriver to rise lift finger until it is snug ginst lock d 39 Perform Functionl Test of Door.. Depress pushr. Door should egin to open when pushr is nerly fully depressed. If necessry, refer to Step 38 to redjust lift finger.. With door closed, top ltch should e secure. For 2-Point Only c. With door closed, ottom ltch should e secure. Lift finger must pss elow locking tumler (ck of center cse shown for clrity) c Lift finger must insert into center slide here d. Confirm tht ottom ltch does not drg ginst floor when door is opened. Hollow Metl For 2-Point Only If this occurs, remove ltch djustment pin nd rise ltch, then reinsert pin in next notch. Pin must go thru oth sides of rcket Instll retiner clip ginst lift finger, snpping it into the slot of the djustment screw e Secure lift finger nd retiner clip with screw f Squeeze ts on cp efore reinserting pin slot To remove pin, slide screwdriver eneth the ltch djustment pin cp 11
40 Adjust Top Strike s Necessry, then Instll the Third Strike Screw to Fix the Strike Position. 41 Instll Center Cse Cover. Metl #25 x ¹ ₂" Deep Remove protective film from pushr #10-24 OR Wood ¹ ₈" Drill Pilot 1" Deep (metl) (wood) OPTIONAL EQUIPMENT CD (CYLINDER DOGGING) 1. Remove mortise cylinder cm nd reinstll in reverse (Figure 1). 2. Insert key nd rotte cm to instll the cylinder to the cover plte (Figure 2). 3. Remove key to slide cover plte in position in the mechnism cse. Std. mortise cylinder CD function conversion Std. mortise cylinder Std. mortise cylinder Dogging plte cover Offset towrd pushr Cylinder collr Mortise cylinder cm Mortise cylinder cm Dogging procedure Figure 1 Cylinder locking wsher Cylinder locking nut Mechnism cse Turn cylinder key pproximtely ¹ ₈ turn for stndrd dogging Depress pushr Figure 2 12