Innovative concept of on-line measurement
MCT NIR On-line moisture and coating measurement Near Infrared (NIR) Technology: All molecular bonds absorb specific wavelengths of light. Hydrogen bonds including O-H (water); C-H (hydrocarbon) and N-H (ammonia) all absorb strongly in the NIR spectral region. The amount of NIR energy reflected at a given wavelength is inversely proportional to the quantity of absorbing molecules in a product. The NIR technique is a non-destructive, non-contacting measurement. s sensor utilizes multiple wavelengths of NIR light, projected onto the product at a very high repetition rate. The reflected light is then measured using a digitally enhanced detection system and thousands of data points are sampled every second.
MCT On-line moisture and coating measurement Configurations: MCT on-line measurement system can be used in different types of configurations - Stand Alone - Scanning mode Stand alone configuration
MCT On-line moisture and coating measurement Ideal applications: MCT on-line measurement system can be used in different types of web applications: - Moisture on paper, film, non woven and textile - On-line weight measurement of coating (solvent and water base) on paper and aluminum Moisture on paper. Scanning mode
Ideal applications: MCT TC for on-line thin Coating measurement MCT thin Coating system can be used in following applications: - Lack/oil on metal foil - thin Coating measurement on coating roller (lamination packaging production lines) - Silicon coating on paper Thin coating measurement on coating roller (lamination line)
MCT Sensor Specifications Measured NIR Constituents: Moisture, oil, coating, etc. (1,2 or 3sim) Moisture Ranges: 0.1% 95%, Accuracy = +/- 0.1% Coatings Range: 0.1gr/m 200gr/m, Accuracy = +/- = 0.1gr/m Fats/Oils: 0.1% - 50%, Accuracy = +/- 0.2% Repeatability: +/- 0.2% Optical Measurement Distance: 8 18 in (30 45 cm) Calibration Codes: 100 Standard Response Time: 1-999sec. 3 modes available Enclosure: Cast Aluminum, IP67, 8.6kg Power: 90 260 VAC (50/60 HZ), 24 VDC Outputs: 4-20mA, 0-10V isolated, RS232&RS485 Ambient Temperature: 32 120 F (0 50 C) Coating on Aluminum Or air cooling up to 160 F (80 C), Vortex air Cooler (optional) Window Purge: Airpurge diffuser Calibration: Calibration check Standard Routine re-calibration is not required Ambient Light Sensitivity: None Optional interfaces: ProfiBus, ProfiNet, DeviceNet, Ethernet IP, Modbus TCP Operator Interface with 5.7 inch Color Touchscreen, Windows based or OPC-DDE Server
Advantages of new concept gauge - Fully integrated modular architecture - Complete Sw control over all modules Full - 100% complete remote diagnosis - 98% of service is done remotly - Standard modules. Easy to be found - Reduced space and weight of system - Easy integration of new modules - Easy new developments
MCT Scanner Frame
Scanner Frames Our frames are robust and with very standard electric and electronic components. Sensors and frames are intelligent and they are wired to operator s cabinet JUST by ethernet TCP/IP cabling. NOTHING ELSE.
Operator Cabinets
Operator SW Interface
Operator Consoles Windows-based PC s Intelligent interface Hi Resolution 21 LCD TFT monitor Touch-screen interface SPCWin operating system Virtual Network Computing (VNC) broadcasts displays globally across the internet Standard System Architecture: Easy integration in Production line Plant LAN Network Printer (optional) Modular architecture Distributed intelligence at every level View at each node and level Diagnose scanner, sensor or process Remote diagnostic support Ethernet TCP/IP Network Intelligent frames: Sensor processing Scanner management Profile management Product control Intelligent Sensors: Max 12 sensors/frame Automatic Coating Control Measurement Frame
MCT Industry applications Converting Extrusion Non-Wovens Paper making
MCT Application: Converting Abrasives Adhesive tape Label Extrusion coating Films Foils Laminates Paper - Board
Customer References Intehplast Russia FIRAT Plastik ENTIRE TECHNOLOGY CORP. LTD. Installed base includes many major players. Over 400 plants world wide