CS/ECE 5710/6710. Composite Layout

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CS/ECE 5710/6710 Introduction to Layout Inverter Layout Example Layout Design Rules Composite Layout Drawing the mask layers that will be used by the fabrication folks to make the devices Very different from schematics In schematics you re describing the LOGICAL connections In layout, you re describing the PHYSICAL placement of everything! Use colored regions to define the different layers that are patterned onto the silicon 1

N-type Transistor D + +Vgs G S Vds - i electrons N-type from the top Top view shows patterns that make up the transistor 2

Diffusion Mask Mask for just the diffused regions Polysilicon Mask Mask for just the polysilicon areas 3

Diffusion (active) Mask Diffused (active) mask is actually drawn as a solid rectangle Polysilicon Mask Polysilicon mask goes on top of the active 4

Combine the two masks You get an N-type transistor There are other steps in the process P-type transistor Same type of masks as the N-type But, you have to get the substrate right and you have to dope the diffusion differently 5

General CMOS cross section Note that the general substrate is P-type The N-substrate for the P-transistor is in a well There are lots of other layers Thick SiO 2 oxide ( field oxide ) Thin SiO 2 oxide ( gate oxide ) Metal for interconnect Cutaway Photo 6

A Cutaway View CMOS structure with both transistor types, and top-view structure Top View from that Section Note the different mask layers that correspond to the different transistor layers In particular, note the N-well and P-select layers 7

This is an Inverter In Gnd Vdd Out Layout in Cadence Each color corresponds to a mask layer Draw rectangles to describe mask regions A LOT of things to keep in mind connectivity, functionality, design rules 8

What are the layers? Metal3 Metal2 Metal1 CC, Via, Via2 Polysilicon (Poly) Nselect, Pselect Nactive, Pactive Nwell What are the layers? Metal3 Via2 Metal2 Via Metal1 CC Polysilicon (Poly) Nselect, Pselect Nactive, Pactive Nwell 9

Photo of Interconnect Back to the Inverter Let s walk through drawing this inverter You can draw layers in whatever order makes sense to you 10

Layout Basics Where poly crosses active = transistor For N-type, nactive over the substrate (p substrate) For P-type, pactive inside an Nwell There s really only one active mask nselect and pselect layers define active types Our setup has separate nactive and pactive colors to help keep things straight. Layout Basics Diffusion, Poly, and metal all conduct But resistances are very different Diffusion is worst, poly isn t too bad, metal is by far the best Contact cuts are needed to connect between layers Make sure to use the right type of contact! CC for poly-m1, nactive-m1, pactive-m1 Via1 for M1-M2 Via2 for M2-M3 11

First Layout the Power Rails Power rail pitch is important Allows cells to connect by abutment Also add the N-well for the P-type transistor Now add Diffusion Note the M1 contacts in the diffusion Diffusion by itself will be N-type Diffusion in an N-well will be P-type Or will it? The well just defines the substrate type 12

Add the Select Regions Nselect defines N-type diffusion Pselect defines P-type diffusion Now add the Poly Gates Remember: crossing diffusion with Poly makes a transistor The type of the diffusion, and the type of well, define what kind of transistor 13

Note the Metal1 Connections Overlapping boxes of the same type of material make a connection Overlaps of different types of material need a contact cut of some sort Connect the Gates Connect gates together to form the inverter Note contact cuts and metal overlaps 14

Layout Subtlety We currently think of transistors as threeterminal devices Gate, Source, Drain They re really four-terminal devices There s also a connection to the substrate It s important to tie the substrate to a specific voltage GND for the P-substrate VDD for the N-well Make sure PN-diodes from active to substrate and well are reverse-biased Well (or Substrate) Contacts Connect P-substrate to GND (VSS) with a little stub of P-type diffusion (remember pselect) Connect the N-well to VDD with a little stub of N-type diffusion I.e. inside the N-well, but with nselect 15

Layout Design Rules Define the allowed geometry of the different layers Guidelines for making safe process masks Rules about the allowed sizes and shapes of a particular layer Rules about how different layers interact Dimensions listed in one of two ways Absolute dimensions (e.g. microns or nm) Scalable dimensions in abstract units Usually called lambda Design in lambda units, then scale lambda for a particular process Intra-Layer Rules (Lambda) Same Potential Different Potential Well 12 0 or 6 18 Polysilicon 2 3 Active Select 3 2 2 3 Contact or Via Hole Lambda = 0.50 => 1.0u process Lambda = 0.30 => 0.6u process 2 2 Metal1 3 3 Metal2 3 Metal3 3 4 5 16

Intra-Layer Rules (Native) Same Potential Different Potential Well 5 0 or 5 5 Polysilicon 0.6 0.6 Active Select 0.8 1 0.8 1 Contact or Via Hole 0.5 0.5 Dimensions are directly in microns Some things scale uniformly, others don t Native rules are generally more dense Metal1 0.6 0.6 Metal2 0.7 0.7 Metal3 0.7 0.8 Measurements are in microns based on scalable rules and a lambda of 0.3. Transistor Layout 17

Vias and Contacts Look at Inverter Layout Again Lots and lots of design rules to consider! Use Design Rule Checking (DRC) to see if everything is OK 18

Layout Design Rules On the class web page Modified version of the MOSIS SCMOS Rev. 8 rules Modified to show both Lambda and Micron dimensions All our design will be done in microns Because of the NCSU tech files But, even though we re using microns, we re using the SCMOS Lambda rules Print them out in color if possible! SCMOS Nwell 19

SCMOS Active (diffusion) SCMOS Poly 20

SCMOS Select SCMOS Contacts 21

SCMOS Contact to Poly SCMOS Contact to Active 22

SCMOS Metal1 SCMOS Via 23

SCMOS Metal2 SCMOS Via2 24

SCMOS Metal3 An Example: NOR NOR schematic in Composer 25

First Layout: Follow Schematic Note that layout of transistors follows the schematic Two P-types in series pulling up Two N-types in parallel pulling down Another Layout: Better? Same four transistors But, organized a little differently And sized a little differently 26

Use Shared Source/Drain Another Shared S/D 27

Two NOR Gates Transistor Sizing We ll get into the details later Consider a transistor s Width and Length Current capability is proportional to W/L Length is almost always minimum allowed Change width to change current capability 28

Sizing Rule of Thumb Also, P-type is about twice as bad as N-type Has to do with hole mobility vs. electron mobility So, make P-types twice as wide as N-types to start with Unit size for transistors this semester N-type 1.5µ (contact pitch is 1.2µ) P-type 3µ Sizing Rule of Thumb Now multiply each width by n for a series stack of n transistors. Stack of 2 in series, each transistor should be 2x unit size Stack of 3 in series, each transistor should be 3x unit size This is because series connections are like increasing the L of the device Current is proportional to W/L 29

For example: Notice the difference in width This roughly equalizes the current sourcing capability of pull-up and pull-down stacks in this gate 30