MODULAR TURNING SYSTEM OPTIONS - SMT, SWEDISH MACHINE MANUFACTURER SINCE 1856 - We build reliable and high precision turning machines, with low production downtime. The system can also be delivered as high effective MILLTURN machines. The SwedTurn system offers modular turning machines with an advanced Sinumerik 840D control system. The machines are constructed and developed to achieve high demands towards effective machining, great accuracy and repeatability. The machines are built to be easy controlled, with a simple access to the workpiece and a smooth executed maintenance. CUSTOMIZE YOUR MACHINE TO YOUR REQUIREMENTS All of the SMT turning machines can be provided with a great amount of extra equipment - or modules as we call them. To mention a few, controlled tailstock, tool drive, C-axis, Y-axis, counter spindle, measure probe for tools and detail measurement, tool change robot (ATC), workpiece robot (CPC), conveyors, automation etc. Below you find a quick compilation: AUTOMATION EXPANDS TURNING SMT offers complete automation solutions for both workpiece handling and tool robots. Our turning machines together with the SIEMENS controller will provide you with a total system that insure that every workpiece is finalized in time and with correct dimensions. CPC GANTRY WORKPIECE ROBOT 1-200KG SMTs own high effective gantry robot handles workpieces with length up to 2500mm and diameters up to 600mm. Of course also lighter and smaller workpieces. This is the robot for you that are searching for a long service-life solution. ATC TOOL ROBOT WITH MAGAZINE SMTs tool changer robot is especially developed for the ST500-600-700 turning machines and are well suited for processes where large chucking details are machined and multiple internal tool bars are used. High repetition accuracy, it can handle tool bars with length up to 1000mm and a weight of 100kg. The tool magazine contains as standard 37 or 74 tools. Also with great milling specifications.
MODULAR TURNING SYSTEM OPTIONS INDUSTRIAL ROBOTS SMT have great experience in delivering automation systems powered by ordinary 6-axis industrial robots working against the SMT Turning machine and Siemens Controller. Contact us for more info. TOOL CARRIER As standard our machines are equipped with one Sauter turret with 12 tool position VDI clamping. We also supply other kind of tool carriers, with up to 16 tool positions, BMT clamping system, milling units with full B- and Y-axis etcetera. Contact us for more info. To all SMT machines we have flexible solutions to provide your machine with an extra slide and tool carrier number 2, which will amend the machine to a 4-axis turning machine. The last turret is equipped after the customer demands. TAILSTOCK / COUNTER SPINDLE The SMT base machine is delivered with a standard hydraulic tailstock. Powered by a hydraulic cylinder and as addition it is possible to get ultrasound transducer for high precision positioning. The counter spindle is applied as a module to the machine when you demand to finalize the machining without extra chucking. Delivered with various power and speed ranges. HEADSTOCK / C-AXIS / SPINDLE BRAKES All SMT machines is delivered with a standard spindle orientation of ±5. When your production process requires even greater accuracy, we add our C-axis module. Consisting of an AC-motor and a hydraulic mechanism which automatic put in the C-axis drive when there is a commando from the controller. A very exactly C-axis with positioning accuracy of ±0,03. Power of the C-axis motor varies between 2,1-5,1 kw. TOOL- AND DETAIL MEASUREMENTS Measure probes mounted at one or two hydraulic arms to ensure that every machined detail achieves the required accuracy and dimensions. With feedback directly to the CNC controller and eventual peripheral. Our system will stop eventual production loss before it happen. CHUCK EQUIPMENT / STEADY RESTS All SMT-turning machines are delivered with air or hydraulic powered chucks according to customer s specifications.
BASIC MACHINES EXTEND WITH DEMANDED MODULES a modular machine system SWEDTURNdeveloped for your specific needs. ST500: CPC and ATC Robot system /Machine length 2500 / 2-axis machine / Controlled Tailstock / SINUMERIK 840D ATC-Robot: Double magazine / 74 tools in chains CPC-Robot: Grippers for up to Ø400mm
ST 200fulfill BASIC MACHINES EXTEND WITH DEMANDED MODULES is a stable machine construction for the highest accuracy. Add a bar feeder and our measure system to ensure that every part the demands. Turning length 900mm / Double turrets / 4-axis / SINUMERIK 840D HIGHLIGHTS ST 200 Distance spindle - tailstock 2-axis (4-axis*): mm 909 (757) Swing diameter max. mm 430 Turning diameter max. mm 280 Max workpiece length that can be machined: mm 750 Headstock Power main motor AC 100% (60%): kw 40 (50) Max torque on main spindle 100% (60%): Nm 340 (425) Spindle speed with full power: rpm 1100-4500 Spindle diameter front bearing: mm 110 (120*) Chuck diameter: mm 200 (250*) Tool changer - Revolver (Direct drive / ATC as option) Tool clamping system VDI / DIN 69880 12xVDI40 Driven tool positions* 12 Power tools effect/spindle speed kw/rpm 5/4000 Slide travel (rear turret)x/z/y* mm 220/745/80 Rapid traverse rate X/Z/Y* m/min 15/15/10* Slide travel (front turret) OPTION X2/Z2 mm 115/575 Rapid traverse rate X2/Z2 m/min 7,5/15 Tailstock Quill movement, hydraulic mm 605 Max quill force dan 980 Machine weight: kg 5500 Control system:
BASIC MACHINES EXTEND WITH DEMANDED MODULES ST 300 Add a counter spindle and turret with direct tool drive technology for complete machining and to maximize the processing of the details. Turning length 1500mm / Double turrets / 4-axis / SINUMERIK 840D HIGHLIGHTS ST 300 Max distance spindle - tailstock 2-axis (4-axls*): mm 1530 (1295) Swing diameter max: mm 580 Max turning diameter: mm 500 Max workpiece length that can be machined: mm 1300 Headstock Power main motor AC 100% (60%): kw 40 (50) Max torque on main spindle 100% (60%): Nm 4000/5000 Speed range of full power: rpm 150-2000 Spindle diamter front bearing: mm 150 Chuck diameter: mm 315 (400*) Tool changer - Turret (Direct drive/ ATC as option) Tool clamping system VDI / DIN 69880 12xVDI50 Driven tool positions* 12 Power tools effect/speed tool spindle kw/rpm 10,6/2500 Slide travel (rear turret)x/z/y* mm 380/1400/110 Rapid traverse rate X/Z/Y* m/min 15/15/10* Slide travel (front turret) OPTION X2/Z2 mm 210/1100 Rapid traverse rate X2/Z2 m/min 7,5/15 Tailstock Quill movement, hydraulic mm 970 Max quill force: dan 1500 Machine weight: kg 8500 Control system:
BASIC MACHINES EXTEND WITH DEMANDED MODULES ST 500is our most sold Turning Machine. The solid construction with slidways for all axes makes the ST 500 accurate and reliable year after year. 4 standard turning lengths, maximum 4000 mm. Turning length 4000mm / ATC-system / 2-axis / Steady rest / SINUMERIK 840D HIGHLIGHTS ST 500 Distance spindle-tailstock 2-axis: mm 1390/1890/2590/4090 Distance spindle-tailstock 4-axis*: mm 1120/1620/2620 Swing diameter max: mm 650 Turning diameter max: mm 570 Max workpiece length that can be machined: mm 1200/1650/2350/3850 Max workpiece length that can be machined 4-axis*: mm 900/1400/2400 Headstock Power main motor AC 100% /60%: kw 40 /50 (60/71*) Max torque on main spindle 100%/60%: Nm 4000/5000 (6000/6900*) Speed range of full torque: rpm 150-2000 (100-1500*) Spindle diameter front bearing: mm 170 (260*) Chuck diameter: mm 500(*) Tool changer - Turret (Direct drive/ ATC as option) Tool clamping system VDI / DIN 69880 12xVDI50 (VDI60*) Power tool stations* 12 Power tool effect/tool spindle speed kw/rpm 10,6/2500 (12,7/2250*) Slide travel (rear turret) X/Z/Y* machine length 1300 mm 380/1295/130 X/Z/Y* machine length 1800 mm 380/1795/130 X/Z/Y* machine length 2800 mm 380/2795/130 X/Z/Y* machine length 4000 mm 380/3995/130 Rapid traverse rate X/Z/Y* m/min 15/15/10* Slide travel (front turret) OPTION X/Z machine length 1300 mm 260/900 X/Z machine length 1800 mm 260/1400 X/Z machine length 2800 mm 260/2400 Rapid traverse rate X2/Z2 m/min 7,5/15 Tailstock Quill movement, hydraulic mm 150 Max quill force dan 3000 Maskinvikt: kg 9000/11000/13000/15000 Styrsystem:
BASIC MACHINES EXTEND WITH DEMANDED MODULES ST 600is a developement of the ST 500 with the same base mechanics and structure. The ST 600 offer a higher spindle center over bed, which provides greater swing and machining capacity. Turning length 1000mm / Single turret / 2-axis / SINUMERIK 840D HIGHLIGHTS ST 600 Distance spindle-tailstock 2-axis: mm 1390/1890/2590/4090 Distance spindle-tailstock 4-axis *: mm 1120/1620/2620 Swing diameter max. mm 650 Max turing diameter. mm 650 Max workpiece length that can be machined: mm 1200/1650/2350/3850 Max workpiece length that can be machined 4-axis*: mm 900/1400/2400 Headstock Power main motor AC 100% /60% : kw 40 /50 (60/71*) Max torque on main spindle 100%/60% : Nm 4000/5000 (6000/6900*) Speed range of full torque: rpm 150-2000 (100-1500*) Spindle diameter front bearing: mm 170 (260*) Chuck diameter: mm 500(*) Tool changer - Turret (Direct drive/ ATC as option) Tool clamping system VDI / DIN 69880 12xVDI50 (VDI60*) Power tools stations* 12 Power tool effect/tool spindle speed kw/rpm 10,6/2500 (12,7/2250* Slide travel (rear turret) X/Z/Y* machine length 1300 mm 380/1295/130 X/Z/Y* machine length 1800 mm 380/1795/130 X/Z/Y* machine length 2800 mm 380/2795/130 X/Z/Y* machine length 4000 mm 380/3995/130 Rapid traverse rate X/Z/Y* m/min 15/15/10* Slide travel (front turret) OPTION X/Z machine length 1300 mm 260/900 X/Z machine length 1800 mm 260/1400 X/Z machine length 2800 mm 260/2400 Rapid traverse rate X2/Z2 m/min 7,5/15 Tailstock Quill movement, hydraulic mm 150 Max quill force dan 3000 Machine weight:: kg 10300/11600/13700/16800 Control system:
ST 700and BASIC MACHINES EXTEND WITH DEMANDED MODULES The construction is based on the reliable design of the ST500, and in addition we have added an even greater swing over bed cross slide to maximize the capacity of the machine. Turning length 4000mm / Tool drive turret / 2-axis / SINUMERIK 840D HIGHLIGHTS ST 700 Distance spindle-tailstock 2-axis: mm 1390/1890/2590/4090 Distance spindle-tailstock 4-axis *: mm 1120/1620/2620 Swing diameter max. (option 2-axis machine*): mm 760 (910*) Max turning diameter. mm 760 Max workpiece length that can be machined: mm 1200/1650/2350/3850 Max workpiece length that can be machined 4-axis*:: mm 900/1400/2400 Headstock Power main motor AC 100% /60%: kw 40 /50 (60/71*) Max torque on main spindle 100%/60%: Nm 4000/5000 (6000/6900*) Speed range of full torque: rpm 150-2000 (100-1500*) Spindle diameter front bearing: mm 170 (260*) Chuck diameter: mm 500(*) Tool changer - Turret (Direct drive/ ATC as option) Tool clamping system VDI / DIN 69880 12xVDI50 (VDI60*) Power tool stations* 12 Power tool effect/tool spindle speed kw/rpm 10,6/2500 (12,7/2250*) Slide travel (rear turret) X/Z/Y* machine length 1300 mm 380/1295/130 X/Z/Y* machine length 1800 mm 380/1795/130 X/Z/Y* machine length 2800 mm 380/2795/130 X/Z/Y* machine length 4000 mm 380/3995/130 Rapid traverse rate X/Z/Y* m/min 15/15/10* Slide travel (front turret) * X/Z machine length 1300 mm 260/900 X/Z machine length 1800 mm 260/1400 X/Z machine length 2800 mm 260/2400 Rapid traverse rate X2/Z2 m/min 7,5/15 Tailstock Quill movement, hydraulic mm 150 Max quill force dan 3000 Machine weight: kg 10700/12000/14100/17200 Control system:
ST 1200capacity BASIC MACHINES EXTEND WITH DEMANDED MODULES is a further develop of the old proven machine structure off our lathes, where the new construction maximizes turning and ergonomics for user. Turning length 800mm / Milling unit / B-axis / SINUMERIK 840D HIGHLIGHTS ST 1200 Swing diameter max.: mm 1200 Turning diameter max.: mm 1200 Max workpiece length that can be machined: mm 800 Headstock Power main motor AC 100% /60%: kw 40 /50 (60/71*) Max torque on spindle 100%/60%: Nm 4000/5000 (6000/6900*) Speed range of full torque: rpm 150-2000 (100-1500*) Spindle diamter front bearing: mm 170 (260*) Chuck diameter: mm 500- Toolchanger with B-Axis Tool clamping system: Capto C6 Tool positions in milling spindle: 1 Tool positions in magazine: 46 Power tool effect/tool spindle speed: kw/rpm 47/7000 Max. tool weight: kg 12 Max. tool diameter: mm 80 Max. tool length: mm 300 Slide travels X/Z/Y* mm 800/1500/100 Rapid traverse rate X/Z/Y* m/min 20/20/10* Machine weight: kg 16500 Control system:
ST 2000High-rigidity BASIC MACHINES EXTEND WITH DEMANDED MODULES multifunction machine designed for complete machining & finalizing of complex details without moving the workpiece. The base machine has main spindle & counter spindle, can be provided with up to 10 controlled axis.. Turning length 1500mm / Counter spindle / Milling unit / B-axis / 7-axis / SINUMERIK 840D HIGHLIGHTS ST 2000 Distance main spindle -counter spindle: mm 1700 Swing diameter max: mm 800 Turning diameter max.: mm 350 Max workpiece length that can be machined: mm 1400 Counter spindle Power motorac 100% /60%: kw 35 /45 Max torque on spindle 100%/60%: Nm 1700 Speed range: rpm 4500 C-axel resolution: degrees 0,001 Counter spindle movement Z-direction: mm 1400 Tool changer with milling spindle (upper slide) Tool clamping system: Capto C5 Positions in tool changer*: 1 Power tools effect/tool spindle speed: kw/rpm 27/24000 Positions in tool magazine: 86 Slide movement X/Z/Y*: mm 440/1400/±100 Rapid traverse rate X/Z/Y*: mm 20/20/7,5* B-axis movement: grad -90 + 180 Tool changer turret (lower slide)* Tool clmaping system DIN 69880: 12xVDI50 Number of power tools: 12 Power tools effect/tool spindle speed: kw/rpm 10,6/2500 Slide travel X/Z/Y*: mm 300/1400/±40 Rapid traverse rate X/Z/Y*: m/min 20/20/7,5* Machine weight: kg 19000 Control system:
CONTACT Get in touch with us so that we together can customize an optimal production line that satisfy your demands! SMT Machine AB Fabriksgatan 5 SE-731 50 Köping info@smtswedturn.se phone: 021-80 51 00 Fax: 021-80 51 11 www.smtswedturn.se Head of sales Per-Owe Herbertsson per-owe.herbertsson@smtswedturn.se +46 (0)21 80 51 02 Sales Victor Backman victor.j.backman@smtswedturn.se +46 (0)725 011 141 CEO Dag Jacobson dag.jacobson@smtswedturn.se Machine length 2500 / ATC Tool clamping / Hydraulic steady rest controlled by Z-ballscrew / measure probe