Universal MEBUX thread repair system

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Produkt Group C14.01 Installation instructions metric threads Step 1: Drill out the damaged thread all way to the bottom using drill B. Be sure to keep the borehole aligned. Step 2: Use hub cutter F to countersink the borehole as long as depth stop gets in contact with the workpiece. Step 3: Cut new thread using threader G up to full drilling depth. Be sure to keep the borehole aligned. Step 4: Blow out the swarf. Oiling the turning tool E and screw bush manually on it. Use turning tool to screw in MEBUX -Insert into the thread. Step 5: As soon as the bush collar gets in contact with the surface, the screw-in resistance increases noticeably by forming out the last turns. Step 6: The turning tool E presses excess material into the turns of the workpiece. The repair is finished as soon as the tool can be turned with noticeably less resistance. 19

MEBUX threaded inserts are able to withstand high continuous strains as well as frequent tightening and undoing of screws Pressure sealed to resist water, oil and other liquids, as well as gases Glueing is not necessary as they are absolutely secure against unscrewing Additional fixing in workpiece is not required because of the existing collar Suitable for the food industry as certain sizes are available in stainless steel Inserts can be assembled in following materials: aluminium, brass, steel or casting materials Inserts IMS Part No. Internal thread (IG) External thread (AG) A B C D E F Material Surface 90040706 M4 x 0,70 M4,8 x 0,70 6,00 5,50 0,75 4,20 5,80 1,70 M VZ 90040708 M4 x 0,70 M4,8 x 0,70 8,00 5,50 0,75 4,20 5,80 1,70 M VZ 90050876 M5 x 0,80 M5,9 x 0,80 7,60 7,00 0,75 5,05 7,10 1,80 M VZ 90050810 M5 x 0,80 M5,9 x 0,80 10,00 7,00 0,75 5,05 7,10 1,80 M VZ 90061094 M6 x 1,00 M7,2 x 1,00 9,40 8,00 0,75 6,25 8,10 1,80 M VZ 90061094E M6 x 1,00 M7,2 x 1,00 9,40 8,00 0,75 6,25 8,10 1,80 1.4305 BL 90061012 M6 x 1,00 M7,2 x 1,00 12,00 8,00 0,75 6,25 8,10 1,80 M VZ 90061012E M6 x 1,00 M7,2 x 1,00 12,00 8,00 0,75 6,25 8,10 1,80 1.4305 BL 90071010 M7 x 1,00 M8,25 x 1,00 10,00 8,80 0,75 7,35 8,90 1,90 M VZ 90071014 M7 x 1,00 M8,25 x 1,00 14,00 8,80 0,75 7,35 8,90 1,90 M VZ 90081211 M8 x 1,25 M9,5 x 1,25 11,70 10,60 0,75 8,20 10,70 2,10 M VZ 90081211E M8 x 1,25 M9,5 x 1,25 11,70 10,60 0,75 8,20 10,70 2,10 1.4305 BL 90081216 M8 x 1,25 M9,5 x 1,25 16,20 10,60 0,75 8,20 10,70 2,10 M VZ 90081216E M8 x 1,25 M9,5 x 1,25 16,20 10,60 0,75 8,20 10,70 2,10 1.4305 BL 90101090 M10 x 1,00 M11,2 x 1,00 9,00 11,60 0,75 10,30 12,90 2,00 M VZ 90101015 M10 x 1,00 M11,2 x 1,00 15,00 11,60 0,75 10,30 12,90 2,00 M VZ 90101209 M10 x 1,25 M11,5 x 1,25 9,00 12,60 0,75 10,30 12,90 2,20 M VZ 90101215 M10 x 1,25 M11,5 x 1,25 15,00 12,60 0,75 10,30 12,90 2,20 M VZ 90101220 M10 x 1,25 M11,5 x 1,25 20,00 12,60 0,75 10,30 12,90 2,20 M VZ 90101514 M10 x 1,50 M11,8 x 1,50 14,00 12,60 0,75 10,30 12,90 2,20 M VZ 90101514E M10 x 1,50 M11,8 x 1,50 14,00 12,60 0,75 10,30 12,90 2,20 1.4305 BL 90101520 M10 x 1,50 M11,8 x 1,50 20,00 12,60 0,75 10,30 12,90 2,20 M VZ 90101520E M10 x 1,50 M11,8 x 1,50 20,00 12,60 0,75 10,30 12,90 2,20 1.4305 BL 90121592 M12 x 1,50 M13,9 x 1,50 9,20 15,00 0,75 12,30 15,10 2,10 M VZ 90121516 M12 x 1,50 M13,9 x 1,50 16,30 15,00 0,75 12,30 15,10 2,10 M VZ * Area for forming of the thread 20

MEBUX threaded inserts are able to withstand high continuous strains as well as frequent tightening and undoing of screws Pressure sealed to resist water, oil and other liquids, as well as gases Glueing is not necessary as they are absolutely secure against unscrewing Additional fixing in workpiece is not required because of the existing collar Suitable for the food industry as certain sizes are available in stainless steel Inserts can be assembled in following materials: aluminium, brass, steel or casting materials Inserts IMS Part No. Internal thread (IG) External thread (AG) A B C D E F Material Surface 90121524 M12 x 1,50 M13,9 x 1,50 24,00 15,00 0,75 12,30 15,10 2,10 M VZ 90121716 M12 x 1,75 M14,2 x 1,75 16,20 15,00 0,75 12,70 15,40 2,80 M VZ 90121724 M12 x 1,75 M14,2 x 1,75 24,00 15,00 0,75 12,70 15,40 2,80 M VZ * Area for forming of the thread 21

Repair tools for metric thread HSS-steel drill, hub cutter, cutting tap, turning tool Complete tool sets for metric thread M4 M12 Tools are also available separately on demand Tools IMS Part No. Thread Description Tool kit 7204070E M4 x 0,70 turning tool 7204070W 7204070F M4 x 0,70 hub cutter 7204070W 7204070B M4 x 0,70 drill 7204070W 7204070G M4 x 0,70 threader 7204070W 7205080E M5 x 0,80 turning tool 7205080W 7205080F M5 x 0,80 hub cutter 7205080W 7205080B M5 x 0,80 drill 7205080W 7205080G M5 x 0,80 threader 7205080W 7206100E M6 x 1,00 turning tool 7206100W 7206100F M6 x 1,00 hub cutter 7206100W 7206100B M6 x 1,00 drill 7206100W 7206100G M6 x 1,00 threader 7206100W 7207100E M7 x 1,00 turning tool 7207100W 7207100F M7 x 1,00 hub cutter 7207100W 7207100B M7 x 1,00 drill 7207100W 7207100G M7 x 1,00 threader 7207100W 7208125E M8 x 1,25 turning tool 7208125W 7208125F M8 x 1,25 hub cutter 7208125W 7208125B M8 x 1,25 drill 7208125W 7208125G M8 x 1,25 threader 7208125W 7210100E M10 x 1,00 turning tool 7210100W 7210100F M10 x 1,00 hub cutter 7210100W 7210100B M10 x 1,00 drill 7210100W 7210100G M10 x 1,00 threader 7210100W 7210125E M10 x 1,25 turning tool 7210125W 7210100F M10 x 1,25 hub cutter 7210125W 7210100B M10 x 1,25 drill 7210125W 7210125G M10 x 1,25 threader 7210125W 22

Repair tools for metric thread HSS-steel drill, hub cutter, cutting tap, turning tool Complete tool sets for metric thread M4 M12 Tools are also available separately on demand Tools IMS Part No. Thread Description Tool kit 7210150E M10 x 1,50 turning tool 7210150W 7210100F M10 x 1,50 hub cutter 7210150W 7210100B M10 x 1,50 drill 7210150W 7210150G M10 x 1,50 threader 7210150W 7212150E M12 x 1,50 turning tool 7212150W 7212150F M12 x 1,50 hub cutter 7212150W 7212150B M12 x 1,50 drill 7212150W 7212150G M12 x 1,50 threader 7212150W 7212175E M12 x 1,75 turning tool 7212175W 7212175F M12 x 1,75 hub cutter 7212175W 7212175B M12 x 1,75 drill 7212175W 7212175G M12 x 1,75 threader 7212175W 23