5QL1540-AL Qwik-Lok Product Information PRODUCT INFO SYSTEM 5
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1 PRODUCT INFO 1540 Qwik-Lok Product Information Revised: 06-NOV-06 Document: Page 1 of 10
2 SPRE PRTS * T-Wrench: 8mm MTWR15 * * Screwdriver MOUNTING Foundation * Round Plugs: 20mm RNDP-020-RD1-025 * Fixed Jaw Mounting Screws: M10x45 SHCS-M * QwikChange Dual Station Jaw Set 5DS * Round Plugs: 18mm RNDP-018-RD1-025 B Round Pin...MPIN12R B Diamond Pin..MPIN12D & B Set...MPIN12S Faceplate Round & Diamond Pins (Included w/ Faceplate purchase) 5PIN14S * Locating Screw SHCS-M * Locating Bushing 5LCB15 * Coverplate 5CP1540-ST * Slide ssembly 5SS1540 (See breakdown page 4) * Handle Guide 5HDG15 * Ejector Bushing 5EJB15 * Rear Seal Plug RRSP-150-RD1-001 * Label: CHICK Logo 5LBL T-Slotted Table Toe Clamps Bottom of Base Bolt and T-Nut supplied by customer Locating Keys Inch Size MKE500 (1/2 ) MKE562 (9/16 ) MKE625 (5/8 ) MKE688 (11/16 ) MKE750 (3/4 ) MKE812 (13/16 ) Metric Size MKE10 (10mm) MKE12 (12mm) MKE14X18 (14mm) MKE16 (16mm) MKE20 (20mm) Handle Seal Plug * HDSP-150-RD1-001 (Red) HDSP-150-WH1-001 (White) * Qwik-Lok Base 5BS1540-L * Swivel Handle 5SWH15 * Locating Bushing: 12mmx18mmx12mm For QwikChange Jaw accessories, see pages 2-3 * Included in a standard 1540 Qwik-Lok Revised: 06-NOV-06 Document: Page 2 of 10
3 CCESSORY SETS Faceplate Round & Diamond Pin Set * 5PIN14S Machinable Faceplates Single Station Machinable Jaw Sets High 5FP Wide 5FP FP Wide 5SS SS Oversized 5FP Oversized 5SS High 5SS Coverplate Dual Station Machinable Jaw Sets Wide 5DS DS Conversion Faceplates Oversized 5DS High 5DS Horizontal (8 Systems) 5CF H Grippers Gripper #3 Plain Serrated (L-9mm x W-9mm x T-8mm) Gripper #4 Plain Serrated (L-12mm x W-12mm x T-4.6mm) Gripper #5 Plain Serrated (L-15mm x W-15mm x T-5mm) Gripper #6 Plain Serrated (L-19mm x W-19mm x T-6mm) Vertical (2 Systems) 5CF V 5CP1540-ST Grey item is included with a standard system Revised: 06-NOV-06 Document: Page 3 of 10
4 INDIVIDUL CCESSORIES QwikChange Machinable Dual Station Jaws QwikChange Machinable Single Station Jaws Screws and Plugs Dual Station * Round Plugs: 20mm RNDP-020-RD1-025 * Fixed Jaw Mounting Screws: M10x45 SHCS-M Individual Dual Station Jaws Moveable Jaw... 5MJ (W148mm, H50mm, L135mm) B Fixed Jaw... 5FJ (W148mm, H50mm, L100mm) Wide Moveable Jaw... 5MJ (W198mm, H50mm, L135mm) B Fixed Jaw... 5FJ (W198mm, H50mm, L100mm) High Moveable Jaw... 5MJ (W148mm, H70mm, L135mm) B Fixed Jaw... 5FJ (W148mm, H70mm, L100mm) Oversized Moveable Jaw... 5MJ (W198mm, H70mm, L135mm) B Fixed Jaw... 5FJ (W198mm, H70mm, L100mm) Individual Single Station Jaws Moveable Jaw... 5MJ (W148mm, H50mm, L135mm) B Fixed Jaw... 5SJ (W148mm, H50mm, L135mm) Wide Moveable Jaw... 5MJ (W198mm, H50mm, L135mm) B Fixed Jaw... 5SJ (W198mm, H50mm, L135mm) High Moveable Jaw... 5MJ (W148mm, H70mm, L135mm) B Fixed Jaw... 5SJ (W148mm, H70mm, L135mm) Oversized Moveable Jaw... 5MJ (W198mm, H70mm, L135mm) B Fixed Jaw... 5SJ (W198mm, H70mm, L135mm) Single Station * Round Plugs: 20mm RNDP-020-RD1-025 * Fixed Jaw Mounting Screws: M10x45 SHCS-M * Round Plugs: 18mm RNDP-018-RD1-025 Faceplate Round & Diamond Pin Set (Included w/ Faceplate purchase) 5PIN14S Required for both Machinable and Conversion Faceplates. Grey item is included with a standard system Revised: 06-NOV-06 Document: Page 4 of 10
5 SLIDE SSEMBLY Complete Slide ssembly 5SS1540 Screw 5SCR15 Slide Rebuild Kit 1-3 5SRK15 Slide Left Hand Nut 5SLN15 Hex Coupler 5HXC1540 Retaing Ring 5RRG15 1 U-Cup Seals - LH Nut 5USL15 2 Slide Right Hand Nut 5SRN15 Third Hand Screw 5THS15 Clamping Block 5CLB15 U-Cup Seals - RH Nut 5USR15 3 Revised: 06-NOV-06 Document: Page 5 of 10
6 CHICK WORKHOLDING SOLUTIONS,INC. 500 Keystone Drive Warrendale, P15086, U.S.. Tel: (724) CHICK DIMENSIONS 148 (5.83) 135 (5.31) 100 (4.33) 15 (.59) 50 (1.97) 13 (.51) 120 (4.72) U. S. Patent Nos. 4,529,183 5,022,636 5,442,844 5,623,754 5,713,118 5,921,534 Made in U.S. 17 (.67) 150 (5.91) 400 (15.75) 7 (.28) PPROX TOE CLMP RIL FOR USE WITH CHICK TOE CLMPS ORDER NUMBER (9.84) 150 (5.91) 100 (3.94) LOCTING HOLES Ø (4727)X 15 (.039)DP 2 PLCES MOUNTING HOLES FOR M12 SOCKET-HED CP SCREWS 4 PLCES Dimensions are in mm (inches) Dimensions include standard Dual Station Machinable Jaw Sets. System weight: 21kg. (46lbs.) Revised: 06-NOV-06 Document: Page 6 of 10
7 MCHINBLE RE Dual Station Single Station 135 (5.31) 135 (5.31) 100 (3.94) 135 (5.31) 21 (.83) 135 (5.31) 22.5 (.89) 90 (3.54) Ø22(.87) C 50 (1.97) 20 (.79) 100* (3.94) C 50 (1.97)* 100 (3.94)* 46* (1.81) D D 82 (3.23) 27 (1.06) 20 (.79) - JW POCKET 90 (3.54) 23 (.91) B B 21 (.83) 21 (.83) 16 (.63) 20 (.79) 400 (15.75) Item Number Description B C D 5DS (5.83) 50 (1.97) 51 (2.01) 24 (.94) 5DS High 148 (5.83) 70 (2.76) 51 (2.01) 24 (.94) 5DS Wide 198 (7.80) 50 (1.97) 76 (2.99) 49 (1.93) 5DS Oversized 198 (7.80) 70 (2.76) 76 (2.99) 49 (1.93) Item Number Description B C D 5SS (5.83) 50 (1.97) 49 (1.93) 24 (.94) 5SS High 148 (5.83) 70 (2.76) 49 (1.93) 24 (.94) 5SS Wide 198 (7.80) 50 (1.97) 74 (2.91) 49 (1.93) 5SS Oversized 198 (7.80) 70 (2.76) 74 (2.91) 49 (1.93) Grey area indicates no cut zone ll dimensions are MM [IN] Dimensions centered on the dimension. Revised: 06-NOV-06 Document: Page 7 of 10
8 HOLDING CPCITY Dual Station Single Station Maximum Holding Capacity 175 (6.89) 175 (6.89) 380 (14.96) Minimum Holding Capacity 63 (2.48) Item Number Description Jaw Width 5DS (1.26) 148 (5.83) 5DS High 52 (2.05) 148 (5.83) 5DS Wide 32 (1.26) 198 (7.80) 5DS Oversized 52 (2.05) 198 (7.80) Item Number Description Jaw Width 5DS (1.26) 148 (5.83) 5DS High 52 (2.05) 148 (5.83) 5DS Wide 32 (1.26) 198 (7.80) 5DS Oversized 52 (2.05) 198 (7.80) ll dimensions are MM [IN] Revised: 06-NOV-06 Document: Page 8 of 10
9 JW TRVEL Dual Station Single Station ( 135) ( 100) (135) ( 135) 128 (135) DUL STTION JW SET, FULLY OPEN SINGLE STTION JW SET, FULLY OPEN ll dimensions are MM [IN] * dditional closure is available with an Extended Travel Coverplate. Revised: 06-NOV-06 Document: Page 9 of 10
10 CLMPING FORCE Pounds (lbs) Kilo Newtons (kn) Force = Torque X Slope lbs = in-lb x 6.4 lbs = ft-lbs x 76.3 Torque Force (ft-lb) (lbs) Force = Torque X Slope N = N-m x 250 kn = N-m x 0.25 Torque Force (N-m) (kn) Clamping Force (lbs) Torque (ft-lbs) Clamping Force (kn) Torque (N-m) Note: Maximum Recommended Torque. ctual results may vary. Note: Maximum Recommended Torque. ctual results may vary. Revised: 06-NOV-06 Document: Page 10 of 10
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