THIS WORKHOLDING PACKAGE IS DESIGNED FOR HAAS HRT210 & HRT210SP ROTARY TABLES (ROTARY TABLE NOT INCLUDED WITH PACKAGE) INTRODUCTION

Transcription

1 INTRODUCTION THIS WORKHOLDING PCKGE IS DESIGNED FOR HS HRT210 & HRT210SP ROTRY TBLES (ROTRY TBLE NOT INCLUDED WITH PCKGE) PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 (800) (724) PIP REV

2 FETURES ND DESCRIPTIONS LL COMPONENTS (EXCLUDING THE ROTRY TBLE) REQUIRED FOR COMPLETE SSEMBLY RE INCLUDED WITH THIS WORKHOLDING PCKGE. CHICK SIDED MULTI-LOK FOR INFORMTION REGRDING MULTI-LOK SPECIFICTIONS, SEE PIP MULTI-LOK BOLTED TO DPTER PLTE WITH (4) M12 SHCS THT RUN THRU THE LENGTH OF THE COLUMN HS HRT210 ROTRY TBLE THE.625" LOCTING KEY INCLUDED WITH THE HRT210 IS REQUIRED TO ENSURE PROPER LIGNMENT OF THE SSEMBLY. CHICK TILSTOCK ND STUBSHFT SUPPORT SSEMBLY CHICK HRT210 RISER BLOCK MOUNTING HOLE PTTERN FOR INTERFCING SUBPLTE TO CHICK FOUNDTION TOE CLMP RIL INTERFCES WITH CHICK TOE CLMPS UNIVERSL SUBPLTE PRECISION GROUND, CST IRON SUBPLTE ECCENTRIC MOUNTING PLUGS PIVOT TO LIGN WITH VMC T-SLOTS (800) (724) PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 PIP REV

3 DIMENSIONL INFORMTION (TOP VIEW) 820 [32.28 in] 200 [7.87 in] 400 [15.75 in] [11.07 in] [9.43 in] 400 [15.75 in] [5.3 in] (800) (724) PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 PIP REV

4 DIMENSIONL INFORMTION (FRONT ND SIDE VIEW) [1.75 in] [13.96 in] [13.89 in] 200 [7.87 in] 80.3 [3.16 in] 35 [1.38 in] n400 [15.75 in] MXIMUM SWING 80.3 [3.16 in] 39.7 [1.56 in] [4.71 in] (800) (724) VIEW - PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 PIP REV

5 UNIVERSL SUBPLTE ECCENTRIC MOUNTING PLUGS (4 PLCES) PIVOT 360 DEGREES TO LIGN WITH VMC TBLE'S T-SLOTS 1/2-13 OR M12 SHCS MY BE USED ROTRY TBLE MOUNTING GRID (48 HOLES) FOR GRID INFORMTION, SEE CHICK FOUNDTION SPECS [6.32 in] 99.5 [3.92 in] 25 [.98 in] 400 [15.75 in] 50 [1.97 in] TILSTOCK MOUNTING GRID (6 HOLES) HOLES FOR MOUNTING SUBPLTE TO CHICK FOUNDTION (8 HOLES) NOTE: THE (2) HOLES MRKED WITH CROSSHIRS HVE CCURTE THROUGH FETURES ND PROVIDE POSITIVE LOCTION WHEN USED WITH CHICK'S FOUNDTION LOCTING BOLTS ( ) 35 [1.38 in] 50 [1.97 in] B 6.5 [.26 in] 35 [1.38 in] 820 [32.28 in] 16 [.63 in] DETIL B SUBPLTE MY BE TOE CLMPED WITH CHICK TOE CLMPS WHEN INSTLLING ON EITHER T-SLOTTED TBLES OR CHICK FOUNDTIONS PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 (800) (724) PIP REV

6 INSTLLTION MOUNTING BOLTS ND T-NUTS REQUIRED FOR INSTLLTION TO VMC TBLE RE NOT INCLUDED WITH THE KIT. WHEN LIGNING THE SET-UP TO THE MCHINE XES, BE SURE TO REFERENCE THE MULTI-LOK COLUMN (DO NOT REFERENCE UNMCHINED JWS). PIVOT ECCENTRIC PLUGS TO LIGN MOUNTING HOLE WITH T-SLOT TOE CLMP OUTSIDE EDGES (800) (724) THE SUBPLTE MY BE MODIFIED WITH THE DDITION OF NEW MOUNTING HOLE PTTERN FOR UNIQUE INSTLLTION REQUIREMENTS PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 PIP REV

7 PRTS BREKDOWN * Parts ID Item Part Item Part 1 Universal Subplate SHCS - M6 X 16 2 Eccentric Mounting Plug 16 Column Pilot - 40mm 3 Riser Block Multi-Lok - System SHCS - M12 X SHCS - M12 X Shoulder Bolt - M12 X Washer - M12 Order Numbers 6 Seal Plug - 18mm 20 Seal Plug - 18mm Parts Item Number 7 Threaded Stud - M12 X Stubshaft - 85mm Length Washer - Hardened M12 22 SHCS - M5 X Hex Nut - M12 23 Seal Plug - 9.5mm Rotary Table - Haas HRT Tailstock - 200mm Center Height 14, T-Nut - Modified M12 25 SHCS - M12 X MCP40 12 dapter Plate Seal Plug - 35mm SHCS - M12 X Shim Pack SBSFT 14 Coupler Nut - M * For information on Multi-Lok, see PIP PRODUCT INFORMTION PCKET (PIP) FOR WORKHOLDING PCKGE 2/12/ OF 7 (800) (724) PIP REV

8 PRODUCT INFO 1040 Multi-Lok Product Information 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 1 of 9

9 SPRE PRTS * Swivel Handle 5SWH10 Handle Seal Plug * HDSP-100-RD1-001 (Red) * HDSP-100-WH1-001 (White) Hoist Ring * Top Hub ssembly 5MLEH24 * Round Plugs: 3/8 RNDP-375-RD1-025 * Top Hub Mounting Screws: M5x30 SHCS-M * Round Plugs: 20mm RNDP-020-RD1-025 Faceplate Round and Diamond Pin Set (Included w/ Faceplate purchase) 5PIN14S * Slide ssembly 5SS1040 (See breakdown page 4) * Standard Coverplate 5CP1040-ST * QwikChange Dual Station Jaw Set 5DS * Fixed Jaw Mounting Screws: M8x35 SHCS-M * Handle Guide 5HDG10 * Locating Pin LPIN * Label: CHICK Logo 5LBL * Multi-Lok Column 5CLM * Round Plugs: 16mm RNDP-016-RD1-025 * Locating Bushings 5LCB10 Pallet Pilot ssembly MPP50 Pallet Pilot Mounting Screws: M6x70 SHCS-M * T-Wrench: 6mm MTWR10 * Screwdriver * Round Plugs: 14mm RNDP-014-RD1-025 * Ejector Bushings 5EJB10 * Rear Seal Plug RRSP-100-RD1-001 Column Pilot ssembly MCP40 Column Pilot Mounting Screws: M6x16 SHCS-M For QwikChange Jaw accessories, see pages 2-3 * Included in a standard 1040 Multi-Lok 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 2 of 9

10 CCESSORY SETS 5PIN14S Faceplate Round & Diamond Pin Set * Grippers Machinable Faceplates Standard 5FP Single Station Machinable Jaw Sets Wide 5FP High 5FP Oversized 5FP Dual Station Machinable Jaw Sets Oversized 5SS High 5SS Wide 5SS Standard 5SS Standard 5DS Wide 5DS Coverplates High 5DS Standard 5CP1040-ST Oversized 5DS Ext. Travel Dual Station 5CP1040-XD Cover Set 5CVR10 Ext. Travel Single Station 5CP1040-XS Extended Travel Universal 5CP1040-XU Gripper #3 Plain Serrated (L-9mm x W-9mm x T-8mm) Gripper #4 Plain Serrated (L-12mm x W-12mm x T-4.6mm) Gripper #5 Plain Serrated (L-15mm x W-15mm x T-5mm) Gripper #6 Plain Serrated (L-19mm x W-19mm x T-6mm) Jaw Carrier Sets Deluxe 5JC1040-XS-IN (inch) 5JC1040-XS-MM (metric) Single Station 5JC1040-SS-IN (inch) 5JC1040-SS-MM (metric) Dual Station 5JC1040-DS-IN (inch) 5JC1040-DS-MM (metric) Conversion Faceplates Vertical (2 Systems) 5CF V Horizontal (8 Systems) 5CF H Grey item is included with a standard system 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 3 of 9

11 INDIVIDUL CCESSORIES QwikChange Machinable Dual Station Jaws QwikChange Machinable Single Station Jaws QwikChange Jaw Carriers Jaw Plates sold separately. See below for details. Individual Dual Station Jaws Standard Moveable Jaw... 5MJ (W99mm, H40mm, L130mm) B Fixed Jaw... 5FJ (W99mm, H40mm, L110mm) Wide Moveable Jaw... 5MJ (W148mm, H40mm, L130mm) B Fixed Jaw... 5FJ (W148mm, H40mm, L110mm) High Moveable Jaw... 5MJ (W99mm, H55mm, L130mm) B Fixed Jaw... 5FJ (W99mm, H55mm, L110mm) Oversized Moveable Jaw... 5MJ (W148mm, H55mm, L130mm) B Fixed Jaw... 5FJ (W148mm, H55mm, L110mm) Faceplate Round & Diamond Pin Set (Included w/ Faceplate purchase) 5PIN14S Required for both Machinable and Conversion Faceplates. Individual Single Station Jaws Standard Moveable Jaw... 5MJ (W99mm, H40mm, L130mm) B Fixed Jaw... 5SJ (W99mm, H40mm, L130mm) Wide Moveable Jaw... 5MJ (W148mm, H40mm, L130mm) B Fixed Jaw... 5SJ (W148mm, H40mm, L130mm) High Moveable Jaw... 5MJ (W99mm, H40mm, L130mm) B Fixed Jaw... 5SJ (W99mm, H40mm, L130mm) Oversized Moveable Jaw... 5MJ (W148mm, H40mm, L130mm) B Fixed Jaw 5SJ (W148mm, H40mm, L130mm) Screws and Plugs * Round Plugs: 16mm RNDP-016-RD1-025 * Fixed Jaw Mounting Screws: M8x35 SHCS-M * Round Plugs: 14mm RNDP-014-RD1-025 Jaw Plates Standard (Set of 4) JH4STD (Inch) MJH10 (Metric) Thick (Set of 2) JH4THK Both Sizes JH4STD & JH4THK Standard (Set of 4) JS4L Jaw Carriers (Inch) 5JC1040-FC-IN B 5JC1040-MC-IN C 5JC1040-SC-IN D 5JC1040-LM-IN E 5JC1040-SM-IN Dual Station Fixed B Dual Station Moveable HRD JW PLTES Jaw Carriers (Metric) 5JC1040-FC-MM B 5JC1040-MC-MM C 5JC1040-SC-MM D 5JC1040-LM-MM E 5JC1040-SM-MM C Single Station Fixed D Single Station Long Moveable E Single Station Short Moveable Standard Mounting Screws: 3/8-16x1/2 LHCS (Inch) LHCS-M (Metric) Thick Mounting Screws: 3/8-16x1 SHCS Both Sizes Mounting Screws: 3/8-16x1.25 SHCS SOFT JW PLTES Soft Mounting Screws: 3/8-16x1 SHCS Grey item is included with a standard system 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 4 of 9

12 SLIDE SSEMBLY Complete Slide ssembly 5SS1040 Screw 5SCR10 Slide Rebuild Kit 1-3 5SRK10 Slide Left Hand Nut 5SLN10 Hex Coupler 5HXC1040 Retaing Ring 5RRG10 1 U-Cup Seals - LH Nut 5USL10 2 Slide Right Hand Nut 5SRN10 Third Hand Screw 5THS10 Clamping Block 5CLB10 U-Cup Seals - RH Nut 5USR Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 5 of 9

13 DIMENSIONS Ø 260 (10.24) 99 (3.90) 5 (.20) PPROX 40 (1.57) 160 (6.30) 240 (9.45) 130 (5.12) 15 (.59) 110 (4.33) 400 (15.75) BSEPLTE SOLD SEPRTELY Dimensions are in mm (inches) Dimensions include standard Dual Station Machinable Jaw Sets. System weight: 47kg. (103lbs.) 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 6 of 9

14 MCHINBLE RE Dual Station Single Station C 130 (5.12) 110 (4.33) 130 (5.12) 17 (.67) C 130(5.12) 68(2.67) 23 (.91) 30 (1.18) 130(5.12) 70(2.76) 30* (1.18) 16 (.63) 70* (2.76) D 40 (1.57)* 70(2.76)* B 60 (2.36) 35 (1.38) 17 (.67) 55 (2.17) 17 (.67) - 50(1.97) JW POCKET D Ø18 (.71) B 17(.67) 17(.67) 14 (.58) 400 (15.75) Item Number Description B C D 5DS Standard 99 (3.90) 40 (1.57) 34.5 (1.36) 14.5 (.57) 5DS High 99 (3.90) 55 (2.17) 34.5 (1.36) 14.5 (.57) 5DS Wide 148 (5.83) 40 (1.57) 59 (2.32) 39 (1.54) 5DS Oversized 148 (5.83) 55 (2.17) 59 (2.32) 39 (1.54) Item Number Description B C D 5SS Standard 99 (3.90) 40 (1.57) 29.5 (1.16) 14.5 (.57) 5SS High 99 (3.90) 55 (2.17) 29.5 (1.16) 14.5 (.57) 5SS Wide 148 (5.83) 40 (1.57) 54 (2.13) 39 (1.54) 5SS Oversized 148 (5.83) 55 (2.17) 54 (2.13) 39 (1.54) Grey area indicates no cut zone ll dimensions are MM [IN] Dimensions centered on the dimension. 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 7 of 9

15 HOLDING CPCITY Dual Station Single Station (130) (130) (130) 180 (130) (110) (110) MX HOLDING CPCITY ND MCHINBLE RE MX HOLDING CPCITY ND MCHINBLE RE 180 (130) (130) (130) (130) DUL STTION JW SET FULLY CLOSED DUL STTION JW SET FULLY OPEN SINGLE STTION JW SET FULLY CLOSED SINGLE STTION JW SET FULLY OPEN Item Number Description Jaw Width 5DS Standard 26 (1.02) 99 (3.90) 5DS High 41 (1.61) 99 (3.90) 5DS Wide 26 (1.02) 148 (5.83) 5DS Oversized 41 (1.61) 148 (5.83) Item Number Description Jaw Width 5DS Standard 26 (1.02) 99 (3.90) 5DS High 41 (1.61) 99 (3.90) 5DS Wide 26 (1.02) 148 (5.83) 5DS Oversized 41 (1.61) 148 (5.83) ll dimensions are MM [IN] * dditional closure is available with an Extended Travel Coverplate. 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 8 of 9

16 CLMPING FORCE Pounds (lbs) Kilo Newtons (kn) Force = Torque X Slope lbs = in-lb x 8.0 lbs = ft-lbs x 96 Torque Force (ft-lb) (lbs) Force = Torque X Slope N = N-m x 315 kn = N-m x Torque Force (N-m) (kn) Clamping Force (lbs) Torque (ft-lbs) Clamping Force (kn) Torque (N-m) Note: Maximum Recommended Torque. ctual results may vary. Note: Maximum Recommended Torque. ctual results may vary. 500 Keystone Drive Warrendale, P US Revised: 06-NOV-06 Document: Page 9 of 9