REMANUFACTURING INSTRUCTIONS

Transcription

1 REMANUFACTURING INSTRUCTIONS V5.4: HP LaserJet CP1025/100 M175 MFP, HP TopShot LaserJet Pro P200 M275 MFP, Canon LBP-7010c/7016c/7018c, (i-sensys, imageclass, Satera ) HP CE310A/CE311A/CE312A/CE313A/CE314A Canon CRG-329 K,C,M,Y/CRG-729 K,C,M,Y CONTENTS Tools & Supplies... 2 Wirelines... 4 Disassembling the Toner Hopper... 6 Assembling the Toner Hopper Disassembling the Drum Unit Assembling the Drum Unit About Static Control

2 TOOLS & SUPPLIES PCR Cleaning Adaptor Block (HP47DRCJIG - ADPT) Developer Roller Cleaning Jig (HP47DRCLEANJIG) HP2600 Hopper Entry Tool (HP26HETOOL) HP CP1025 Hopper Entry Jig (HP1025HEJIG) HP CP1025 Doctor Blade Shim (HP1025DRBSHIM) Adhesive Seal Perimeter Pressure Tool (ADHSEALPRPTOOL) HP1320 Foam Hopper Cap (HP1320FMHCAP) or HP2600 Foam Hopper Cap (HP26FMHCAP) Curved Scraper Blade Tool (CSBTOOL) Lint-Free Swab (LFSWAB) Hook End Metal Tool (HTOOL-2) Conductive Lubricant (CONCLUBE) PCR Cleaning Adaptor Block (HP47DRCJIG - ADPT) HP2600 Hopper Entry Tool (HP26HETOOL) HP CP1025 Doctor Blade Shim (HP1025DRBSHIM) HP1320 Foam Hopper Cap (HP1320FMHCAP) Developer Roller Cleaning Jig (HP47DRCLEANJIG) HP CP1025 Hopper Entry Jig (HP1025HEJIG) Adhesive Seal Perimeter Pressure Tool (ADHSEALPRPTOOL) Curved Scraper Blade Tool (CSBTOOL) Lint-Free Swab (LFSWAB) Hook End Metal Tool (HTOOL-2) Conductive Lubricant (CONCLUBE) 2

3 TOOLS & SUPPLIES Lint-Free Cleaning Cloth (LFCCLOTH) Cartridge Lubricant (LUBE44) Toner Pour Spout (TPS) Dry, Filtered, Compressed Air for Cleaning Vacuum (TONERVAC115) US Version or Toner Vacuum 220V (TONERVAC220) Phillips Screwdriver Small Slotted Screwdriver 91-99% Isopropyl Alcohol De-Ionized Water All Purpose Caulk (ADHCAULK) Safety Glasses Lint-Free Cleaning Cloth (LFCCLOTH) Toner Pour Spout (TPS) Toner Vacuum 220V (TONERVAC220) Cartridge Lubricant (LUBE44) Dry, Filtered, Compressed Air Phillips Screwdriver Small Slotted Screwdriver 91-99% Isopropyl Alcohol De-Ionized Water All Purpose Caulk (ADHCAULK) Safety Glasses 3

4 WIRELINES HP CP1025 Toner Cartridge Assembly Developer Roller End Bushings Extended Drive Shaft Developer Roller Primary Drive Gear Doctor Blade Developer Roller End Felts Toner Unit Developer Roller End Felts Adder Roller Inner End Outer End Developer Roller Drive Gear Adder Roller Drive Gear Contact Side End 4

5 WIRELINES Waste Bin Primary Charge Roller Wiper Blade Contact Side End End Drum Unit OPC Drum 5

6 DISASSEMBLY OF THE TONER HOPPER SECTION STEP 1.1 STEP 1.2 Extended Drive Shaft Screws Tension Spring Hook Tool FIGURE 1.1 Use a hook tool to remove the tension spring on the extended drive shaft (Figure 1.1) and then remove the extended drive shaft. FIGURE 1.2 Using a Phillips screwdriver, remove the two screws from the drive side outer end plate as shown in Figure 1.2. STEP 1.3 STEP 1.4 Outer End Developer Roller Drive Gear Inner End Adder Roller Drive Gear Remove the drive side outer end plate (Figure 1.3). FIGURE 1.3 FIGURE 1.4 Remove adder roller gear and developer roller gear from the drive side inner end plate (Figure 1.4). STEP 1.5 STEP 1.6 Inner End Inner End Phillips Screwdriver Using a Phillips screwdriver, remove the screw from the drive side inner end plate on the drive side of the cartridge (Figure 1.5). FIGURE 1.5 FIGURE 1.6 Remove the drive side inner end plate (Figure 1.6). 6

7 DISASSEMBLY OF THE TONER HOPPER SECTION STEP 1.7 STEP 1.8 Screwss Contact Side End Contact Side End Phillips Screwdriver FIGURE 1.7 On the contact side, remove the two end plate screws with a Phillips screwdriver (Figure 1.7). Remove the contact side end plate (Figure 1.8). FIGURE 1.8 STEP 1.9 STEP 1.10 Developer Roller Developer Roller FIGURE 1.9 Lift developer roller out of cartridge then remove bushings and set aside for cleaning (Figure 1.9). FIGURE 1.10 Place in developer roller cleaning jig. Clean the developer roller by dampening a lint-free cloth with de-ionized water and wipe developer roller from the center to the ends. Dry the developer roller with dry filtered, ionized, compressed air (Figure 1.10). Note: If further cleaning is required, wipe with a lintfree cloth dampened with 91-99% isopropyl alcohol, wipe from the center to the ends. Then, using another lint-free cloth dampened with de-ionized water, wipe from center to ends. Next, blow dry with dry, filtered, ionized, compressed air. STEP 1.11 Phillips Screwdriver Screwss Warning: DO NOT touch the developer roller surface with your bare hands. Doctor Blade FIGURE 1.11 Remove the two screws from the doctor blade as shown in Figure

8 DISASSEMBLY OF THE TONER HOPPER SECTION STEP 1.12 Doctor Blade FIGURE 1.12 Gently lift the doctor blade to remove it. Be sure that no OEM hot melt glue is removed from the cartridge (Figure 1.12). STEP 1.13 Lint-Free Cloth Doctor Blade Clean the doctor blade with dry, filtered, ionized, compressed air. If further cleaning is required, place the doctor blade into the cleaning jig and wipe with a lint-free cloth dampened with 91-99% isopropyl alcohol. Wipe from the center to the ends. Then, using another lintfree cloth dampened with de-ionized water, wipe the blade again and blow dry with dry, filtered, ionized, compressed air (Figure 1.13). FIGURE 1.13 STEP 1.14 Filtered Compressed Air Toner Adder Roller FIGURE 1.14 Dump excess toner from the toner hopper and blow any remaining toner out with dry, filtered, ionized, compressed air as shown in Figure

9 DISASSEMBLY OF THE TONER HOPPER SECTION STEP 1.15 Toner Hopper Grooves Jig Cartridge Toner Hopper Jig and Drill FIGURE 1.15A Place the hopper entry jig so tabs fit into the grooves on the toner hopper. Install the hopper entry jig then drill a hole into the cartridge for toner filling as shown in Figure 1.15A and 1.15B. FIGURE 1.15B STEP 1.16 Toner Vacuum Note: Make two passes along the adder roller to ensure toner is removed. Take caution not to damage the surface of the toner adder roller. Note: For sealing the cartridge, refer to SSS 831 for complete sealing instructions. Toner Adder Roller FIGURE 1.16 After the hole is drilled, blow the newly drilled hole clean with dry, filtered, ionized, compressed air, ensuring no plastic shavings or toner particles remain. Next, vacuum the toner adder roller while rotating it by manually turning the shaft (Figure 1.16). 9

10 ASSEMBLY OF THE TONER HOPPER SECTION STEP 2.1 Toner Toner Hopper Caper FIGURE 2.1A Fill cartridge with appropriate amount of approved toner. Wipe surface around hole with a lint-free cloth dampened with 91-99% isopropyl alcohol. Seal filling hole with foam hopper cap (Figures 2.1A and 2.1B). FIGURE 2.1B Note: Remove paper backing from adhesive hopper cap and press firmly to secure over newly drilled hole. STEP 2.2 STEP 2.3 Hot Melt Strip Toner Adder Roller Curved Scraper Blade FIGURE 2.2 Clean the hot melt adhesive with a lint-free cloth dampened with 91-99% isopropyl alcohol (Figure 2.2). FIGURE 2.3 Fluff developer roller end felts using a curved scraper blade (Figure 2.3). STEP 2.4 Caulk Put a small amount of all purpose caulk in the corners behind the doctor blade in order to prevent leakage (Figure 2.4). FIGURE

11 ASSEMBLY OF THE TONER HOPPER SECTION STEP 2.5 Contact Side Lint-Free Swab Lint-Free Swab FIGURE 2.5A Use a lint-free swab dampened with 91-99% isopropyl alcohol to clean the location for the doctor blade shims (Figures 2.5A and 2.5B). FIGURE 2.5B Contact Side Shim FIGURE 2.5C Remove the adhesive backing from the shims and use a small slotted screwdriver to place the shims as shown in Figures 2.5C and 2.5D. Apply pressure to the shims to activate the adhesive. Shim FIGURE 2.5D STEP 2.6 Contact Side Phillips Screwdirver Phillips Screwdirver Set doctor blade in place and install screws, but do not tighten them. Press down on the doctor blade while tightening each screw beginning with the contact side and then the drive side (Figures 2.6A and 2.6B). FIGURE 2.6A FIGURE 2.6B Note: Make sure to tighten contact side first. Failure to do so may lead to curvature in the doctor blade. 11

12 ASSEMBLY OF THE TONER HOPPER SECTION STEP 2.7 STEP 2.8 Developer Roller Bushings Apply Lubricant Apply Lubricant Doctor Blade Developer Roller Contact Side FIGURE 2.7 Install bushings onto the ends of the developer roller and gently place into the toner hopper as shown in Figure 2.7. FIGURE 2.8 On the contact side of the cartridge, apply a small amount of conductive lubricant to the ends of the developer roller, toner adder roller and inside end of doctor blade (Figures 2.8). STEP 2.9 STEP 2.10 Contact Side End Developer Roller Align Screws Contact Side End FIGURE 2.9 Align and place the contact side end plate onto the cartridge (Figure 2.9). Phillips Screwdriver Secure the end plate with two screws (Figure 2.10). FIGURE 2.10 STEP 2.11 Inner End Align STEP 2.12 End Developer Roller Drive Gear Adder Roller Drive Gear Screw FIGURE 2.11 Align and place the drive side inner end plate onto the cartridge and secure with one screw as shown in Figure FIGURE 2.12 Replace the adder roller drive gear and developer roller drive gear (Figure 2.12). 12

13 ASSEMBLY OF THE TONER HOPPER SECTION STEP 2.13 STEP 2.14 Screws Outer End Extended Drive Shaft Tension Spring FIGURE 2.13 Install the drive side outer end plate. Secure with two screws (Figure 2.13). FIGURE 2.14 Re-install the extended drive shaft and tension spring (Figure 2.14). Note: Please refer to SSS 1014 for instructions on how to replace the chip. STEP 2.15 Shipping Protector FIGURE 2.15A Install the shipping protector as shown in Figures 2.15A, 2.15B, and 2.15C. Shipping Protector Shipping Protector FIGURE 2.15B FIGURE 2.15C 13

14 DISASSEMBLING THE DRUM UNIT STEP 3.1 Shipping Protector STEP 3.2 Contact Side End Screws FIGURE 3.1 To remove the drum shipping protector pull upward on the handle (Figure 3.1). Phillips Screwdriver FIGURE 3.2 Using a Phillips screwdriver, remove the two screws from the contact side end plate (Figure 3.2). STEP 3.3 Drum STEP 3.4 End Contact Side End FIGURE 3.3 Remove the contact side end plate from the drum unit (Figure 3.3). Phillips Screwdriver Screws FIGURE 3.4 Using a Phillips screwdriver, remove the two screws from the drive side end plate (Figure 3.4). STEP 3.5 Drum Unit STEP 3.6 Drum Drive Side End FIGURE 3.5 Remove the drive side end plate from the drum unit (Figure 3.5). Lift the drum from the cartridge (Figure 3.6). FIGURE 3.6 Note: After removing the drum, cover with light-proof drum protector paper and set aside. 14

15 DISASSEMBLING THE DRUM UNIT STEP 3.7 STEP 3.8 PCR PCR Lint-free Cloth FIGURE 3.7 Lift the PCR from the saddles, ensuring that the surface of the PCR is not touched (Figure 3.7). Note: DO NOT touch the PCR surface. FIGURE 3.8 Clean the PCR with a lint-free cloth dampened with 91-99% isopropyl alcohol, rotating the PCR and wiping from the center to the ends (Figure 3.8). STEP 3.9 Slotted Screwdriver STEP 3.10 Screwsg Wiper Blade Film Screw Wiper Blade Film Support Break FIGURE 3.9 Using a small slotted screwdriver, break the ends of the plastic wiper blade film support and remove film (Figure 3.9). Phillips Screwdriver FIGURE 3.10 Using a Phillips screwdriver, remove the two screws from the wiper blade (Figure 3.10). STEP 3.11 STEP 3.12 Wiper Blade Drum Unit Filtered Compressed Air Gently remove the wiper blade (Figure 3.11). FIGURE 3.11 FIGURE 3.12 Dump out excess toner from the waste bin and blow out with dry, filtered, compressed air (Figure 3.12). 15

16 ASSEMBLING THE DRUM UNIT STEP 4.1 STEP 4.2 Screwsg Wiper Blade Toner FIGURE 4.1 Lubricate wiper blade with yellow toner by dipping the new wiper blade into a tray of approved yellow toner (Figure 4.1). Lightly blow off metal stamping to remove excess toner. Install wiper blade into place. Phillips Screwdriver FIGURE 4.2 Tighten two screws to secure the wiper blade (Figure 4.2). STEP 4.3 Wiper Blade Film Support Screw FIGURE 4.3 Install yellow wiper blade film support. Center the base of the wiper blade between the screws (Figure 4.3). STEP 4.4 PCR Lube Saddles PCR Saddle Clean the PCR saddles with a lint-free swab dampened with 91-99% isopropyl alcohol. Lubricate the black PCR saddle (the saddle nearest to the contact side) with conductive lubricant (Figure 4.4A). Carefully Install the PCR (Figure 4.4B). FIGURE 4.4A Note: DO NOT touch the PCR surface. FIGURE 4.4B 16

17 ASSEMBLING THE DRUM UNIT STEP 4.5 STEP 4.6 Drum End Hub Set drum into drum unit (Figure 4.5). FIGURE 4.5 Align Install drive side end plate (Figure 4.6). FIGURE 4.6 Note: Use a lint-free swab to lubricate drive side end plate hub with cartridge lubricant. STEP 4.7 STEP 4.8 End Pin Contact Side End Screws Phillips Screwdriver FIGURE 4.7 Using a Phillips screwdriver, tighten the two screws on the drive side end plate (Figure 4.7). Align FIGURE 4.8 Use a lint-free swab to lubricate contact pin with conductive lubricant. Install contact side end plate and tighten screws (Figure 4.8). Note: Pin is located on the inside of the end plate. STEP 4.9 STEP 4.10 Drum Unit Lint-Free Cloth PCR Rotate OPC drum away from the PCR for three to four revolutions to ensure good lubrication (Figure 4.9). FIGURE 4.9 FIGURE 4.10 Use lint-free cloth to clean any excess yellow toner on the PCR (Figure 4.10). Note: Please refer to SSS 1014 for instructions on how to replace the chip. 17

18 ASSEMBLING THE DRUM UNIT STEP 4.11 Shipping Protector Tabs Drum Unit Install the drum shipping protector. Once it is affixed, push tabs to lock and secure the shipping protector onto drum unit (Figures 4.11A and 4.11B). FIGURE 4.11A FIGURE 4.11B 18

19 DEDICATION TO TRAINING In order to produce consistent high quality prints that are virtually indistinguishable from the OEM, it is essential to follow Static Control s remanufacturing instructions exactly as directed. Static Control is dedicated to informing customers of the latest innovations in training and knowledge. Access to these instructions, our technical support staff and View on Demand Webinars is available to all customers in good standing. ELECTROPHOTOGRAPHICALLY MATCHED COMPONENTS We provide these critical components that have been electrophotographically matched for use in remanufactured toner cartridges. It is vital that the critical components be replaced as a system to ensure consistent high quality performance. We provide additional components such as felts, foams and recovery blades, should you decide they are necessary. Using Static Control s system of components allows you to use less expensive non-virgin cartridges and create remanufactured cartridges that provide high quality prints virtually indistinguishable from the OEM. INDUSTRY LEADER Static Control is the global leader in aftermarket imaging and remanufacturing technology. Offices are located worldwide and all research, development, manufacturing and engineering takes place at their Sanford, North Carolina, USA world headquarters. Currently, Static Control manufactures in-house over 10,000 imaging products and supplies over 14,000 imaging products to the aftermarket industry. Static Control Components (USA - World Headquarters) 3010 Lee Avenue PO Box 152 Sanford, NC US/Canada Tel: Fax: Int l Tel: Fax: info@scc-inc.com Static Control (Hong Kong) Limited Unit , 26F Tower II, Metroplaza 223 Hing Fong Road, Kwai Fong, Hong Kong Tel: Fax: info@scchongkong.hk Static Control Components (Europe) Limited Unit 30, Worton Grange Reading, Berkshire RG2 0TG, United Kingdom Tel: +44 (0) Fax: +44 (0) info@scceurope.co.uk Static Control (Johannesburg) Limited The Warehouse, Unit 1&2 - Corner of Deodar Road & Constantia Avenue, Pomona 1619 PO Box 7288 Bonaero Park 1622, South Africa Tel: Fax: info@sccafrica.co.za Static Control Components, Inc. All rights reserved worldwide. The stylized S, Static Control and Odyssey are registered trademarks of Static Control Components, Inc. All other brand or product names are trademarks or registered trademarks of their respective companies.