SpeedLine ABC. Production turning machine

Transcription

1 SpeedLine ABC Production turning machine

2 Exact fit for your needs INDEX sets the standard A solid construction - Your advantages: Driven tools on every tool for economic high-precision added value already in the Compact design, high carrier possible solutions tailored to the cus- machine construction performance values Up to 6 backworking tomer s needs. The machine has a welded requiring little space stations For the machining of simple steel base, on which the cast Bar capacity according to Easy to set-up and very to highly complex parts, iron machine bed is mounted choice 60 or 65 mm good accessible in small to large lot sizes, with the 2 independent tur- Cycle time reduction due Polygon turning also INDEX is offering consistently rets. This concept offers the to three tools simultane- possible in steel economic and technologically best guarantee for precision ously in cut superior solutions. work and it convinces by its maximum bending and The production turning torsional stiffness as well as machine INDEX ABC pro- excellent dampening. duces simple and complicated parts. It is designed for High-quality linear guideways bar and chuck work. At the provide precision in combi- same time it combines the nation with a long service advantages of a cam con- life. In case of collision, the trolled automatic with those machine is protected by of a universal CNC lathe. The friction-locked connections result shows in your wallet: between headstock and You are flexible and produc- machine bed and by overload tive at the same time. You clutches on all ball screws. produce first class quality and INDEX quality for long life. work economically. Your ABC does both, because it offers a The thermo-symmetric head- wide range of application pos- stock with its controlled heat sibilities. The tooling acces- transfer perpendicularly to the sories will meet your require- tool plane impresses by its ments. Up to 19 tools can be superior turning precision. employed. This allows you to completely finish a part in one operation. 2

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4 Choose the combination you need Variation 1 has two turrets for quick change toolholders. Turret 1 with 7 tool stations, plus 1 fixed position for the synchronized pick-up spindle, and a second turret which can hold up to 6 tools. In addition 5 (6) backworking stations can be added, two of which can have live tool capability to complete the part on the cutoff side. Variation 2 is equipped with an eight station turret designed for quick change toolholder system DIN DIA 25 (VDI25) for I.D. and O.D. work. With the optional tool driving attachment driven (live) toolholders can be used on all stations, except for the synchronized spindle position. Variation 3 is equipped with a linear (gang style) tool carrier, which is particularly advantageous for machining of forgings and castings, or even finishing of heat treated parts hand loaded into the main spindle. The linear slide has a length of 400 mm ( in) and can hold up to 7 tools depending on part diameter. Variation 4 has a magazine style loading device for automatic loading of blanks or premachined parts. Using part dependent guide rails, the blank is loaded into a backworking station. From there the part is transferred by a loading tool into the main spindle chuck or collet. The loading tool could also be mounted on the linear slide or turret. 4

5 Increase your productivity C2 C3 E3 E4 C4 Pitch circle You want to avoid rechucking The ABC offers two tool carriers with a total of 13 tools and 5 (6) backworking tool stations to complete your parts. 5

6 Impressive technology Turret 1 has 7 (8) stations Turret 2 has 6 tool positions Both turrets work indepen- Up to 6 backworking sta- for I.D. and O.D. work. with rugged, dovetail tool- dently and are indexed by a tions complete the tooling Using the driving attach- holder mounting, designed innovative high speed index- array. These stations are ments all tool stations can be for form tools, turning, plunge ing and locking mechanism. mounted above the main equipped with driven tools. cut and cutoff tools. Driven Very good acceleration and spindle on two pitch circles; The synchronized spindle tools are possible at every deceleration performance the I.D. tools on the turret is rigidly mounted on a station as well. without jolt. and the main spindle cen- separate turret position and ter are on the same circle. equipped with a separate These stations service helical gear drive. the synchronized spindle in turret 1. 6

7 Motor spindle Synchronized spindle The high torque frequency cools both stator and rotor With collet for chucking 1 on a fixed position and controlled AC spindle motor directly. Main characteristics DIA up to 42 mm (1.65 in), driven by a separate helical with the patented INDEX Air- are: Short acceleration and or with chuck up to 90 mm gear, independently from cooling System has a power deceleration times; no gears, (3.54 in) chucking DIA, I.D. the central bevel gear. of 20 kw (27 Hp) at 100 %. pulleys, etc.; small rotating chucking optional. Max. rpm The increased air pressure masses; high quietness; high The synchronized in the spindle motor unit torsional stiffness; no exter- pick-up spindle is equipped prevents coolant or dirt nal forces from belt or gear as standard with an indexing from entering the spindle drives. The result: better part and locating attachment. The bearings. The thru flow air quality. spindle is mounted on turret The performance level High performance values requiring little space Use your valuable production surface to your optimum benefit 6500 mm 1240 mm 2300 mm 2300 mm SpeedLine ABC 7

8 Precision that pays Universal possibilities Planned perfection Adaptable in each position Know-how in each detail Free machining steel SW 17 x 45 mm Tool steel Ø 26 x 33 mm Brass Ø 32 x 34 mm Ball bearing steel Ø 36 x 20,3 mm (.67 Hex x 1.77 in) 48 s (DIA 1.02 x 1.30 in) 67 s (DIA 1.26 x 1.34 in) 28 s (DIA 1.42 x.80 in) 38 s Stainless steel Ø 25,8 x 64,3 mm (DIA 1.02 x 2.53 in) Brass SW 19 x 29 mm Free machining steel Ø 38 x 25,7 mm Low carbon alloy steel Ø 16 x 30 mm 75 s (.75 Hex x 1.14 in) 17 s (DIA 1.50 x 1.01 in) 32 s (DIA.63 x 1.18 in) 10 s An investment you can justify Whatever you produce, the chuck working with I.D. and a very competitive time. You to take on additional work. ABC machine provides the O.D. contouring; no matter if will also save on set up time Even small lot sizes can be answer to your production you do complex machining or and achieve faster through- produced economically. problems. From the simplest simple finishing operations, put. You do not need to strug- screw machine part to com- your plus with the ABC: You gle for parts, but you increase plex precision turned parts. will complete simple and your production reliability. You No matter if it is bar work or complex parts in one cycle in also increase your capacity 8

9 Automation and additional components Save time when feeding bars You can gain up to 4 seconds using the INDEX LMI automatic barloader. During the automatic barloading cycle you can even save up to 35 sec., compared to other barloaders. The INDEX LMI is available for round or profile barstock for 3.2/3.7 or 4.2 m (10, 12 or 14 foot) bar length and DIA from 6 to 52 mm ( in). The ABC can also adapt to most barfeeds and barloaders using the UNIMAG interface. Workpiece ejection and flushing system This system is used to eject the finished parts from the synchronized spindle, flushing the spindle with coolant at the same time to clear out chips. This increases process reliability. Reduce your piece cost Do you need an additional station for milling threads or polygon turning? The ABC can be equipped with a separate drive for these attachments. On brass, stain-less steel aluminum and free machining steel, threads and polygon profiles can be produced in the shortest possible time. Automatic part unloading While the next piece is machined, the work receiving attachment transports the finished part carefully to the finished part workpiece box or a workpiece conveyor. The bar remnant is removed separately. 9

10 Economical through an intelligent control concept INDEX C200-4D Based on Sie mens 840D You re in control... Expert programming... Cleartext in display and Far more than 70 user cycles operation Offer application-specific All spindles and axes support down to the at a glance smallest detail Identical interface Guarantee safe program for all machines run with maximum In case of error: Display flexibility of Place and Cause Secure optimum machi ne Online -error and utilization and machine service documentation running Quick setup... Starts immediately... Operational safety... and flexibility! Including axis lock Via block search Absolute encoder systems Tool breakage monitoring Approach of tool carriers Key press resumes process know position in any situation system upon request step by step at the point of interruption Safety Integrated... Tool control system and Check of superimposed Channel-synchronous Maintains axis positions replacement tools possible machining processes at advance to any desired and clamping positions ETHERNET network standstill program point even with the protective connection to DNC REPOS-guided safely to hood open possible Including T word the (new) starting point Checks whether safety Machine data acquisition acknowledgement mode device function is working (MDA / ODA possible) User control prior to each Via start requirements correctly with respect to Teleservice possible turret indexing Establishes correct the cycle All of that is done without any machine state simply Personal protection quick modification in the programs and without collision to react 10

11 The control: simple and well-known the FANUC standard 31i-B FANUC Control 32i- control panel (standard) INDEX enhancements and INDEX-specific Model B the future-proof Memory for 72 part additions enhancements of the user standard control programs or more Individual keys on the interface for easier machine All advantages at a glance: File system with 3 levels control panel with direct operation, program and Control of the latest (folders) for structured access to the following parameter input, machine FANUC series program storage functions: monitoring (30-Series, Model B) USB interface and - Turret indexing / Sensorless tool monitoring FANUC control panel with CARD reader at the Single station (CCW/CW) based on motor current CNC keyboard and control panel - Setup / Production (optional) 10.4 TFT color display Advanced operator safety (key switch removable in Freely programmable Original FANUC machine by FANUC Dual Production position) interface for adjusting control panel with axis and Check Safety removable) external (automation) spindle override - Cycle Start / Cycle Stop devices to the machine Electronic handwheel - Consent function (e.g., handling system) integrated in machine - Open workpiece clamping (option) Programming Technology Program input/output Production Text editor with Insert, Standard cycles for turning Program input via Absolute measuring Overwrite, Find, Replace, and milling control keyboard systems in all axes, i.e. no Copy, and Delete functions Cutting longitudinal, USB port referencing required Annotating NC programs transverse and tapered Program output directly Electronic tool offset in NC program numbers threads with constant or to memory card X, Z or NC program names variable pitch ETHERNET-interface Total number-of-parts Up to 3 M functions Threading without (option) counter possible per NC block compensating chuck Input switchable between Counter for setting the Dwell time in seconds (up to n max = 2000 rpm) metric /inch for order batch size Conditional or unconditional TRANSMIT and cylinder - Program entry Tool breakage monitoring program branching surface interpolation - Programmed travel (option) Arithmetic and trigonometric Oriented spindle stop movements computing operations Minimum input/output - Tool offsets Parameter calculation unit mm - Screen display and reading/loading of or Two-channel program system data Handwheel-controlled display and two-channel travel movements editor (depending on machine equipment level) 11

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13 Technical Data SIEMENS FANUC Main spindle D60 D65 D60 Bar capacity mm (in) 60 (2.36) 65 (2.56) 60 (2.36) Feeding length max. mm (in) 80 (3.15) 80 (3.15) Speed rpm Power at 100% kw (Hp) 20 (27) 20 (27) 20 (27) Power at 40% kw (Hp) 29 (39) 29 (39) 29 (39) Torque at 100% Nm (ft lbs) 95 (70) 95 (70) 95 (70) Torque at 40% Nm (ft lbs) 140 (103) 140 (103) 140 (103) Option: C-axis / Indexing and locating attachment (2.5 increments) Turret 1 X-axis Z-axis X-axis Z-axis Number of stations 7 (+ synchronized spindle) 7 (+ synchronized spindle) Toolholder system DIN mm (in) 25 (.98) 25 (.98) Slide travel mm (in) 90 (3.54) 280 (11.02) 90 (3.54) 280 (11.02) Feedforces N (Lbs) 5500 (1100) 5500 (1100) 5500 (1100) 5500 (1100) Rapid traverse m/min (ft/min) 27 (88) 36 (117) 27 (88) 36 (117) Resolution mm (in) (.00002) (.00004) (.00002) 0,001 (.00004) Option: Tool drive (all stations) Speed rpm Power at 25% kw (Hp) 4.2 (5.7) 3.3 (4.4) Torque at 25% Nm (ft lbs) 10 (7.4) 7.5 (5.5) Synchronized spindle Speed rpm Power at 25% kw (Hp) 4.2 (5.7) 4.2 (5.7) Torque at 25% Nm (ft lbs) 10 (7.4) 10 (7.4) Indexing and locating attachment (7.5 increments) / Hydraulic ejecting and flushing attachment (max stroke 42 mm) Backworking stations Number 5 (6 if part discharge unit to the L.H.side) 5 (6 if part discharge unit to the L.H.side) Driven tools max 2 2 Speed rpm Power at 25% kw (Hp) 4.5 (6.1) 4.5 (6.1) Torque at 25% Nm (ft lbs) 8 (6) 8 (6) Turret 2 X-axis Z-axis X-axis Z-axis Number of stations 6 6 Toolholder system: Dovetail mounting Slide travel mm (in) 81 (3.18) 80 (3.15) 81 (3.18) 80 (3.15) Feedforces N (Lbs) 8300 (1660) 5500 (1100) 8300 (1660) 5500 (1100) Rapid traverse m/min (ft/min) 27 (88) 36 (117) Resolution mm (in) (.00002) (.00004) (.00002) (.00004) Tool drive (all stations) Speed rpm Power at 25% kw (Hp) 4.2 (5.7) 4.2 (5.7 Torque at 25% Nm (ft lbs) 10 (7.4) 7.5 (5.5) Option: Thread milling and polygon turning attachment (can be installed on up to 2 stations simultaneously) Speed rpm Weights and connecting power (max.configuration) Weight approx. kg (lbs) 2500 (5511.5) Connecting power kw, kv, A, 400 V, 50 / 60 Hz Control INDEX C200-4D (Based on Siemens 840D powerline) FANUC 32iB

14 LL AD Printed in Germany Subject to change without prior notice INDEX-Werke GmbH & Co. KG Hahn & Tessky Plochinger Straße Esslingen, Germany Phone +49 (711) Fax +49 (711)