RG REPAIR GUIDELINE 10/23/2015. Repair Description: Tools Required: Step List: Approximate time: minutes
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1 Repair Description: Replace BP54000/BP55000 with PA54000 for repairs Tools Required: ) # Philips head screwdriver or Drill ) Small, flat head screwdriver ) Dremel Tool or ¼ round file 4) Caulking Gun 5) Silicone Caulking 6) Clean Up Towel 7) PVC Cement Step List: ) Remove Trim Rings ) Remove Knobs & Air Switch ) Remove Panel Bezel 4) Remove Existing Valves 5) Modify Mounting Holes 6) Attach and Seal New Valves 7) Reattach Bezel 8) Reattach Knobs, Air Button, and Trim 9) Attach Barbed Elbows and Air Lines Approximate time: 0-45 minutes BP54000/BP55000 PA54000
2 Step : Remove Trim Rings Use a small flathead screwdriver to gently pry up the trim rings (). Remove all three (). **CAUTION** Trim rings are fragile Do not force.
3 Step : Remove Knobs & Air Switch Remove knobs pulling upward until they release, then lift off () (). Each knob should have a small, black retainer clip inside it (not shown) to lock the knob in place. Remove air button bezel by pushing down and turning counterclockwise (). Lift out air button, noting how the assembly fits together and its orientation (4). 4
4 Step : Remove Panel Bezel Use a Philips head screwdriver or drill to remove the six mounting screws holding the bezel to the tub surface () (). Remove bezel (). Be sure to note the orientation and direction of the existing valve stem to match for reinstallation.
5 Step 4: Remove Existing Valves Remove valves by removing the two Philips head mounting screws on each valve (). The air button diaphragm does not need to be removed. Remove the valves from the tub, and the air hoses attached to them () () (4). 4
6 Step 5: Modify Mounting Holes Use a Dremel Tool (or round file) to create /8 deep half circle notches in the tub surface at the top and bottom of the existing hole () (). Test fit the new valve () (4). Minor modification of notches may be necessary for proper fitment. Repeat the process for the other side (5) (6)
7 Step 6: Attach and Seal New Valves Apply a bead of silicone around the base of the new valve. Push and seal into place. Clean up excess. **NOTE** The new valves do not use mounting screws; the retainer nut () will hold them in place. From the underside of the tub wall, screw the retainer nut on to both vales. Tighten until snug. Clean up any excess silicone (top & bottom). Step 7: Reattach Bezel Position the bezel in its proper location over the existing screw holes (). Use a Philips head screwdriver to attach the bezel to the tub wall with the six screws removed in step ().
8 Step 8: Reattach Knobs, Air Button, and Trim Place air button in its socket, again noting the orientation and position (). Attach air button bezel by pushing down and turning clockwise until it stops (). Attach knobs by pushing them into place with retainer clips positioned inside the knob (). Replace trim rings by gently pushing them into place (4). **NOTES** ()There is a small guide notch on the upper left side of the trim ring and its socket to ensure proper orientation. ()The black retainer clips removed in step must be reattached, or the knobs will not stay in place. **CAUTION** Trim rings are fragile Do not force. 4
9 Step 9: Attach Barbed Elbows Glue in the two supplied barbed adapter elbows with PVC cement. Reattach air hoses. PA54000 Exploded View Knob Spring Clip
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