TruTrack Screw-Drive Actuator TKS50

Transcription

1 TruTrack Screw-Drive Actuator TKS0 7 4 Parts Sheet 00-4_0_TKS0 4 Not backward compatible with units manufactured before 0/0/ SOLID NUT SN0 LMI SN0 RP SN0 GH SN0 BRK Head, Idle Bumper Spherical Nut Spherical Washer. 00- Clamp, Bearing Base Machined ACME/TPI, MRV 00- ACME/TPI, MRV,MRS4, BRK ACME/TPI, GH ACME/TPI, GH ACME/TPI, RP Block Bearing SHCS, M4 x mm, SST Bearing, Contact Dbl. Row Angular. 00- Coupler Kit 00- Coupler Kit Head, Drive BHCS, Torx, M x Adapter Plate, MRV SHCS, M x 0mm, SST Block, THK Linear Magnet Block. 4-0 Magnet Rod Assy. Connector Acme Nut Rail, Machined Screw, Button M X 0mm, Sst Cover Pad SHCS, M4 x mm, SST. -0 SHCS, M x mm, SST Pin, Dowel Carrier SHCS, M4 x mm, SST Bellows Kit SHCS, M4 x, SST AR AR AR AR AR AR AR AR AR AR AR AR AR AR. -0 SHCS, M x 0, SST SHCS, M x, SST SHCS, M x, SST SHCS, M4 x 4, SST Taper Sleeve Nut, Hex, /- 4 Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free:

2 Parts Listing TKS0 Parts Sheet #00-4_0_TKS0ps_OB Not backward compatible with units manufactured before 0/0/00 BALL NUT BN0 LMI BN0RP BN0GH BN0 BRK BN0 LMI BN0 RP BN0 GH BN0 BRK Head, Idle Bumper Spherical Nut Spherical Washer. 00- Clamp, Bearing Base Machined 00- Ball/TPI, MRV 00-4 Ball/TPI, MRV,MRS4, BRK Ball/TPI, GH Ball/TPI, GH Ball/TPI, RP Ball/TPI, MRV 00- Ball/TPI, MRV,MRS4, BRK Ball/TPI, GH Ball/TPI, GH Ball/TPI, RP Block Bearing SHCS, M4 X mm, SST Bearing, Contact Dbl. Row Angular. 00- Coupler Kit 00- Coupler Kit Head, Drive BHCS, Torx M X Adapter Plate, MRV SHCS, M X 0mm, SST Block, THK Linear Magnet Block. 4-0 Magnet Rod Asy. Connector Ball Nut Asy. Connector Ball Nut Rail, Machined Screw, Button M X 0mm, SST Cover Pad SHCS, M4 X mm, SST. -0 SHCS, M X mm, SST Pin, Dowel Carrier SHCS, M4 X mm, SST Bellows Kit SHCS, M4 X, SST AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR. -0 SHCS, M X 0, SST SHCS, M X, SST SHCS, M X, SST SHCS, M4 X 4, SST Taper Sleeve Nut, Hex, /- Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free:

3 S Parts Sheet #00-4_0_TKS0ps_OBS TKS0 Assembly/Disassembly Instructions Not backward compatible with units manufactured before 0/0/00 4 Drawing repeated for reference General Cylinder Disassembly Instructions Begin with a clean work area. Be sure all replacement parts present and have no visual damage or defects. The following tools are recommended for proper disassembly and assembly. Metric Allen Wrench Set Torx bit set Metric Socket Set Metric Combination Wrench Set. Carrier and Head Removal. Remove Cover Screws () and remove the Cover (). Remove all Cap Screws (4,) that attach Carrier (7) to THK Blocks (). Remove Cap Screws () that attach Carrier to Nut Connector (). Lift carrier from THK Blocks and Nut Connector. Note that there are dowel pins locating the Carrier to Nut Connector. Remove Head Screws () to remove heads (,).. Remove Lead Screw sub-assembly. On the non-motor end of the actuator remove Nut (4) from Lead Screw (7). Remove the locknut () on the motor end as well. Remove the Cap Screws () attaching Bearing Blocks () to the Base (), and remove the non-motor end bearing block. The lead screw assembly can now be removed from the base. The motor end bearing is a press fit on the leadscrew journal. The use of a press may be required to get the bearing off. Remove the bearing clamps () from the bearing blocks in order to remove the bearings (0). Ball nut style: Caution is required if removal of the nut is necessary. Contact the factory for available parts and procedures. Plastic nut style: Plastic nuts are factory pinned into the Nut Connector and cannot be removed. If nuts are worn, a new Nut Connector Assy must be ordered. General Cylinder Assembly Instructions. Install Lead Screw Assembly and Carrier. Thoroughly clean the taper sleeve () and tapered portion of leadscrew. With nut connector assembly and bearing block on the Lead Screw slide the tapered sleeve onto the motor end of screw, then slide bearing up to leadscrew journal. The bearing must be pressed on to the leadscrew journal up to the tapered sleeve. Take caution to only apply press to the inner race of the bearing. Locate spherical washer (4) over exposed threads, apply Loctite 4 to the threads and locknut, and thread the locknut () onto the screw. Torque locknut to 0 in-lbs (.4 N-m). Locate the bearing block over the bearing and install the bearing clamp, do not torque fasteners at this time. Slide the non-motor end bearing assembly over the end of the lead screw, and locate this assembly on the base. Secure both bearing blocks to the base. Torque Bearing Block fasteners () to in-lbs (. N-m). Verify that all bearing clamp fasteners are loose. Attach Carrier to the nut connector, locating on the dowel pins. Secure the fasteners attaching Carrier to the THK Bearing Blocks.. Bearing Alignment. Position the carrier near the motor end of the actuator. Torque the bearing clamp fasteners to in-lbs (. N-m). Re-position the carrier near the non-motor end of actuator, and torque the bearing clamp fasteners to in-lbs (. N-m). Apply Loctite 4 to the nut () and thread onto the non-motor end of lead screw. Torque this nut to in-lbs (. N-m).. Install Heads and Cover. Attach Heads to the base with head screws (). Install Cover () and attach with screws (). Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free:

4 4 Parts Listing / Instructions TKS0 Reverse Parallel Screw Drive Parts Sheet #00-4_0_TKS0ps_OB Reverse Parallel Disassembly Instructions Remove End Cap s (). Release tension on belt by breaking loose the motor fasteners (7).. Remove RP Cover ().. Remove both drive pulley () and driven pulley (0) from their respective shafts. The belt () will come off with the pulleys. 4. Remove motor fasteners (7) to remove motor from RP case.. Remove the RP case (4) from the head by removing fasteners (). 7 0 REDUCTION RATIO : Ratio : Ratio MRV,,,4 MRS, MRV,, MRS 4,4,4 MRV,,,4 MRS, MRV,, MRS 4,4, SHCS, M X 0., 0 mm Long, SST 40- SHCS, M X 0., mm Long, SST. 00- Cover, TKS0/7- Frame 00- Cover, TKS0/7-4 Frame. -0 Timing Belt, 0-m Timing Belt, 7-m Timing Belt, 0-m Timing Belt, 7-m Clamp Collar, Ø Set Screw, M x 0. x Mm Long. -0 Key, Special,. x Set Screw, M x 0. x Mm Long Key,. x. x.7 Long Key,. x. x.00 Long. -00 Pulley, Teeth, mm Width 00-0 Pulley, Teeth, mm Width 00-0 Pulley, Teeth, mm Width Pulley, Teeth, mm Width Pulley, Teeth, mm Width 00-0 Pulley, Teeth, mm Width 00-0 Pulley, Teeth, mm Width. 00- Trantorq, Ø Plate, Motor, Frame Plate, Motor, 4 Frame. -07 SHCS, M x 0. x mm Long, Sst Housing, TKS- Frame 00-0 Housing, TKS-4 Frame End Cap 00-0 End Cap. 00- Screw, # x., Self-tapping, Sst SHCS, M x 0. x 0 mm Long, SST SHCS, M x 0. x mm Long, SST Reverse Parallel Assembly Instructions Apply Loctite #4 to all fasteners upon installation. Install RP case (4) to the head with cap screws ().. Install the motor to the RP case with fasteners (7). Do not tighten the fasteners at this time.. Locate the belt () over the pulleys and slide the drive () and driven (0) pulleys over their respective shafts. Tighten each pulley to it s shaft with either trantorque or collar clamp. If trantorque, utilize torque wrench to apply appropriate torque. /" hex on trantorque apply 7 in-lbs (.47 N-m). /" hex on trantorque apply 00 in-lbs (. N-m). 4. Verify that there is clearance between the inside of the RP case and each pulley. Verify that the pulleys are aligned to each other.. Position the cover () in mating slot of the RP case and install the SHCS () to hold in place.. Tension the belt by pulling the motor away from the drive shaft with the appropriate force in the chart below. Tighten the motor fasteners while this force is applied to the motor. Motor Frame Tension Force MRB, MRS7/ 0 lbf (44.4 N) MRV, MRS4 0 lbf (. N) MRV4, MRB4 0 lbf (.4 N) 7. Install both end caps () with the screws () to finalize assembly. Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free:

5 S Parts Sheet #00-4_0_TKS0ps_OBS TKS0 Switches / Maintenance RT DC, FORM A OR WIRING DIAGRAMS BT DC, FORM C COMMON NORMALLY CLOSED NORMALLY OPEN TT HALL-EFFECT, SOURCING, PNP HALL-EFFECT SOURCING KT HALL-EFFECT, SINKING, NPN HALL-EFFECT SINKING INSTALLATION INFORMATION Some actuators may require switch mounting on a specific side of the assembly. Call Tolomatic for details. THE NOTCHED FACE OF THE INDICATES THE SENSING SURFACE AND MUST FACE TOWARD THE MAGNET. Switch Kit 4 Mounting Plate Kit List of Parts Item Part No. Description QTY. KIT 00-0 HARDWARE KIT 00-0,, FORM A, M WIRE 00-04,, FORM C, M WIRE 00-0, SOURCE, HALL, M WIRE 00-00, SINKING, HALL, M WIRE MOUNTING PLATES -0 SHCS, M X MOUNTING PLATE, TK7 OPTIONAL ACCESSORY ASSEMBLY INSTRUCTIONS. MOUNTING PLATES. Mounting Plates should be secured at the required distances determined for the application to prevent tube deflection. Apply Loctite #4 to Screws and secure Mounting Plates to tube, aligning holes in tube with holes in Mounting Plates.. ES NOTE: Form A Reed Switches should not be used in TTL logic circuits. A voltage drop caused by the L.E.D. indicator will result. For applications where TTL circuits are used, please contact the factory. WARNING: An ohmmeter is recommended for testing Reed Switches. NEVER use an incandescent light bulb as a high current rush may damage the switch. Reed switches are only recommended for signalling position, not directly powering solenoids. For shifting a solenoid, a relay or resistor is recommended between it and the Reed Switch. Switch ratings must not be exceeded at any time. TYPE CODE Christo-Lube is a registered trademark of Lubrication Technology, Inc., Loctite is a registered trademark of the Loctite Corporation, Mobil grease HP is a registered trademark of Mobil Oil Corporation, BT RT KT TT (Form C Reed Switch with -meter lead) (Form A Reed Switch with -meter lead) (Hall-effect Switch (Sinking) -meter lead) (Hall-effect Switch (Sourcing) -meter lead) NOTE: The side of the switch with the groove indicates the sensing surface. This must face toward the magnet. For complete Switch Performance Data, refer to the TKS & TKB Actuators catalog # TO ORDER RETROFIT KITS: SW (then the model number and base size, and code for type of switch needed). EXAMPLE: SWTK0BT Where SW is the switch kit, TK is the model, 0 is the size, and BT is a Form C Reed Switch with -meter lead. 00 County Road, Hamel, MN Help@Tolomatic.com Phone: (7) Fax: (7) Toll Free: Tolomatic 0700 Information furnished is believed to be accurate and reliable. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.