Aerospace Tooling. Drill Press Cutting Tool Instruction Manual
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1 Aerospace Tooling Drill Press Cutting Tool Instruction Manual
2 GLOBAL MASTER DISTRIBUTOR: Carter Manufacturing Limited TEL: +44 (0)
3 Table of Contents Table of Contents... 3 Table of Figures... 3 Part List... 4 Tool Component Breakdown... 5 Unasis Drill Press Cutting Tool Bearing Terminology... 5 Set-Up Instructions... 6 Recommended Tool Spindle Speeds... 7 Operating Instructions... 8 Table of Figures Unasis Portable Proof Load Tool Figure 1 - Drill Press Cutting Tool... 4 Figure 2 - Primary Anvil... 4 Figure 3 - Tool component breakdown... 5 Figure 4 - Bearing terminology... 5 Figure 5 - Cutting tool installed in drill press... 6 Figure 6 - Cutting tool aligned with workpiece... 6 Figure 7 - Recommended tool spindle speeds... 7 Unasis Breakaway Torque Tool Figure 8 - Swage groove cut by cutting tool... 8 Figure 9 - Unasis Install/Remove Tool
4 Part List Figure 1 - Drill Press Cutting Tool Figure 2 - Primary Anvil 4
5 Tool Component Breakdown Number Tool Component 1 Cutting Tool 2 Pilot 3 Primary Anvil Figure 3 - Tool component breakdown Bearing Terminology Figure 4 - Bearing terminology 5
6 Set-Up Instructions NOTE: DO NOT START SPINDLE DURING SETUP. Install cutting tool (1) into the chuck of a drill press or vertical milling machine. Set workpiece on primary anvil (3) so the centre pin goes through the bearing bore. Bring down cutting tool (1) in order to align workpiece so that the pilot (2) locates within the bearing bore and the cutter teeth touch down on the bearing v-groove. Set the spindle stop so it will let the cutting tool only cut in below the initial contact point. Figure 5 - Cutting tool installed in drill press Apply cutting oil to the edge of the bearing. Adjust spindle to recommended speed. NOTE: RECOMMENDED SPEED IS 160 RPM DIVIDED BY BEARING OUTSIDE DIAMETER (IN) OR AS SPECIFIED BY MANUFACTURED. 160 v = D v = Recommended Tool Spindle Speed (rpm) D = Outside Diameter (in) Figure 6 - Cutting tool aligned with workpiece 6
7 Recommended Tool Spindle Speeds RECOMMENDED TOOL SPINDLE SPEEDS Unasis Tool Bearing Number Outside Diameter (in) Spindle Speed (rpm) Unasis Tool Bearing Number Outside Diameter [in] Spindle Speed [rpm] IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT4101-5A MS A IDCT MS IDCT MS IDCT4103-7A MS A IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS IDCT MS Figure 7 - Recommended tool spindle speeds 7
8 Operating Instructions Start spindle and apply gentle pressure at first so the teeth start cutting the v-groove. NOTE: GENTLE PRESSURE IS DEFINED BY TWO FINGERS ON FEED LEVER. Continue to increase pressure and alternate between cut and lift to allow metal shavings and heat to disperse. NOTE: FREQUENTLY CHECK THE CUT DEPTH TO ENSURE MINIMUM TOOL WEAR. Figure 8 - Swage groove cut by cutting tool CAUTION: DO NOT TRY TO FORCE THE SPINDLE OR PUSH PAST THE CONTACT STOP. Once the cut is complete, release pressure and withdraw tool from chuck. The bearing is now ready to be safely removed using a Unasis install/remove tool. Figure 9 - Unasis Install/Remove Tool 8
9 Notes 9
10 Notes 10
11 This catalogue has been produced with a great amount of care and attention; all data has been checked for its accuracy. However, no liability can be assumed for any incorrect or incomplete data. Due to the constant development and expansion of the product range, we reserve the right to make modifications without prior notice. All rights reserved. Reproduction in whole or in part without authorisation is prohibited. 11
12 UNASIS INTERNATIONAL LIMITED UNIT 7, ISIS COURT, WYNDYKE FURLONG ABINGDON BUSINESS PARK ABINGDON OXFORDSHIRE OX14 1DZ UNITED KINGDOM TEL: +44 (0) WEBSITE:
Aerospace Tooling. Portable Cutting Tool Instruction Manual
Aerospace Tooling Portable Cutting Tool Instruction Manual GLOBAL MASTER DISTRIBUTOR: Carter Manufacturing Limited TEL: +44 (0)1865 821 720 EMAIL: sales@carterbearings.co.uk 2 Table of Contents Table of
Tel:
GLOBAL MASTER DISTRIBUTOR: Tel: +44 1865 821 720 Email: sales@carterbearings.co.uk Introduction 4 5 6 Swaging Tool 7 Cutting Tool 8 Swaging Tool 9 Cutting Tool 10 11 12 Proof Load Testing Tools 12 Breakaway
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