CRT-52-SS KIT SERIES INSTRUCTION SHEET

Transcription

1 CRT-52-SS KIT SERIES INSTRUCTION SHEET (COMPLETE CRT-52-SS KIT ILLUSTRATED) CROWDERTRACK S CRT-52-SS SERIES SYSTEM LOAD CAPACITY 150LS. (TWO HANGERS) EXPOSED STAINLESS STEEL HARDWARE SHOCK ASORING STOPS DELRIN WHEEL WITH PRECISION GROUND ALL EARINGS. CRT-52-SS KITS ARE SUPPLIED WITH C-914 GUIDE CHANNEL AND C-913 FLOOR GUIDE PARTS LIST (FOR STANDARD CRT-52-SS 1DR KIT) CRT-50-SS ROUND TUE TRACK X LENGTH (1) (LENGTH = 2 X DOOR WIDTH, EXAMPLE: 36 [914 DOOR = 7 [1829 TRACK) CRT-50-WN-SS WALL RACKET NUT (X) QUANTITY ASED ON CRT-22-WS-SS WALL RACKET (X) QUANTITY ASED ON CRT-50-WP-SS WALL RACKET PLATE (X) QUANTITY ASED ON 5/16 X 4 LONG HANGER OLTS (X) QUANTITY ASED ON TRACK SIZE ORDERED) Ø5/8 X 1/2 ALUMINUM (X) QUANTITY ASED ON FOR 2DR KITS: PARTS THAT SHOW QUANTITIES ARE DOULED CRT-52-SS HANGER ODY (2) (C/W WHEELS) CRT-50-C-SS OLT (10) (2 C/W LOCTITE TAPE FOR ) CRT-50-AL-SS PIECE (2) CRT-52-DR-SS DOOR ROD (4) (FOR 1 3/ [44.5 DOORS ONLY) CRT-50-SS SHOCK ASORING STOPS (2) IF ORDERED CRT SS KIT FOR 1 3/8 [34.9 DOORS CRT-52-DR-SS DOOR ROD (4) ARE REPLACED WITH: CRT-52-DR38-SS DOOR ROD (4) (FOR 1 3/8 [34.9 DOORS ONLY) C-913 FLOOR GUIDE (1) #10 X 1-3/4 FLATHEAD SCREWS (2) C-914 GUIDE CHANNEL X LENGTH (1) (LENGTH = DOOR WIDTH, EXAMPLE: 36 DOOR [914 POCKET DOOR = 36 [914 GUIDE CHANNEL) TYPICAL OVERLAP #8 X 3/4 PAN HEAD DOOR SCREWS OPENING (4) 3/ IN POCKET: [19.1 A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc urloak Drive urlgton, Ontario, Canada L7L 63 K.N. Crowder Inc. 210 Eighth Street South Lewiston, New York TOLL-FREE PHONE: KNC (1562) TOLL-FREE FAX: WESITE: customerservice@kncrowder.com

2 CRT-52-SS KIT DETAILS (CRT-52-SS HANGER FOR 1 3/ [44.5 THICK 1 3/32 DOORS, C-914/C GUIDE 15/3 SYSTEM) 1 [ / WHEEL [ / [69.9 WHEEL CRT-50 SHOCK ASORING CRT-50 STOP SHOCK ASORING STOP 1 3/3 1 15/3 CRT-22-W CRT-22-W 1 1/ [ / 1 1/ [44.4 [ / [44.4 MIN 3/8 [9.5 MIN 3/8 [9.5 [65.3 [ /8 [ /8 [ /16 5/16 29/3 29/3 1 3/8 [34.9 MAXIMUM 1 7/8 3/8 [47.6 [34.9 MAXIMUM [ /8 [47.6 FROM WALL [3.2 TO ACK FACE FROM OF WALL DOOR 1/2 TO ACK [12.6 FACE OF DOOR 11/2 3/ [44.5 [12.6 DOOR 1 3/ [44.5 SHOWN DOOR SHOWN [2 [ CRT SS KIT DETAILS (CRT SS HANGER FOR 1 3/8 [34.9 THICK DOORS, C-914/C-913 GUIDE SYSTEM) 1 [ / [ / [ / [ / [ / WHEEL [ / WHEEL [69.9 CRT-50 SHOCK ASORING CRT-50 STOP SHOCK ASORING STOP MIN 3/8 [9.5 MIN 3/8 [ /3 1 3/3 [65.3 [ /8 [ /8 [ /16 5/16 [25.3 [ /3 29/3 1 15/3 1 15/3 CRT-22-W CRT-22-W 1 3/8 [34.9 MAXIMUM 8 1 7/8 3/8 [47.6 [34.9 [22 MAXIMUM 1 7/8 [47.6 [2 [3.2 FROM WALL [3.2 TO ACK FACE FROM OF WALL DOOR 7/8 TO ACK [22.1 FACE OF DOOR 1 7/8 3/8 [34.9 [22.1 DOOR 1 3/8 [34.9 SHOWN DOOR SHOWN PAGE 2

3 ELEVATION VIEW OF COMPLETE INSTALLATION CRT-50-SS SHOCK ASORING STOP CRT-52-SS STRAP MOUNT HANGER CRT-52-SS STRAP MOUNT HANGER WALL RACKETS CRT-50-SS SHOCK ASORING STOP SEE RIGHT [101.6 TO CENTER OF HANGER RECOMMENDED DOOR OVERLAP IN CENTER OF DOOR TRAVEL CRT-50-SS TRACK STEP #1: DETERMINE OPENING SIZE, DOOR SIZE AND TRACK POSITIONING ON WALL AND RUIRED AT TOP AND OTTOM OF DOOR ASED ON DIMENSIONS SHOWN IN DETAIL VIEWS ON THE PREVIOUS PAGE. TRACK SHOULD E AT LEAST TWO TIMES DOOR WIDTH. EXAMPLE: 36 [914 DOOR RUIRES AT LEAST A 7 [1829 TRACK LENGTH. TRACKS ARE ONLY AVAILALE IN PER FOOT INCREMENTS AND IT IS NOT RECOMMENDED TO CUT THE TRACK DOWN ON SITE AS THE CRT-50-SS TRACK FEATURES PRESS-FITTED END CAPS THAT CANNOT E EASILY REMOVED WITHOUT DAMAGING THE END CAPS OR THE TRACK.!!!ATTENTION!!! CRT-50 SERIES TRACKS MUST E MOUNTED ON SOLID ACKING/SUPPORT IN THE WALL (EHIND DRYWALL IF APPLICALE). FAILURE TO PROVIDE ACKING MAY CAUSE SYSTEM FAILURE OR SAGGING OF THE TRACK/DOOR. STEP #2: ONCE DOOR SIZE HAS EEN DETERMINED, CALCULATE THE DISTANCE FROM THE FINISHED FLOOR TO THE CENTER OF THE TRACK WITH THE FOLLOWING INFORMATION AND FORMULA: AT THE OTTOM FOR THE C-914 GUIDE CHANNEL AND C-913 GUIDE IS 3/8 [9.5 FROM CENTER OF TRACK TO TOP OF DOOR IS 1 3/8 [34.9 STEP #3: MARK A HORIZONTAL LINE WITH A LEVEL ON THE WALL AT THE MEASUREMENT CALCULATED IN STEP 2. LOCATE TRACK ON WALL AND MARK HOLE LOCATIONS AS PER THE SPACING STANDARDS ASED ON TRACK LENGTHS FOUND IN CHART A ON THE TEMPLATE SHEET OR WITH THE TRACK ON SITE. ONCE THE HOLE LOCATIONS ARE MARKED, IF USING THE STANDARD 5/16 HANGER OLTS SUPPLIED WITH KIT, PRE-DRILL A Ø7/3 [5.8 HOLE INTO THE WOOD SUPPORT AT LEAST DEEP. IF THERE IS DRYWALL PRESENT, RE-DRILL A Ø HOLE IN THE DRYWALL PORTION OF THE HOLES ONLY. SEE ILLUSTRATIONS ELOW FOR ASSISTANCE. MEASURE FOR TRACK HEIGHT MAXIMUM FROM CENTER OF TRACK TO TOP OF DOOR IS 1 7/8 [47.6 FORMULA: (NET DOOR HEIGHT) + ( AT OTTOM) + ( AT TOP) = DISTANCE FROM FINISHED FLOOR TO CENTER OF TRACK. EXAMPLE: ASSUMING 8 [2134 HIGH DOOR, 1/ [12.7 AT THE OTTOM & 1 1/ [38.1 AT THE TOP PRE-DRILL 7/3 [5.6 INTO SUPPORT PRE-DRILL HOLE IN DRYWALL ONLY CALCULATION ASED ON EXAMPLE AOVE: (8 [2134 ) + (1/ [12.7 ) + (1 1/ [38.1 ) = 86 [2184 FROM FINISHED FLOOR TO CENTER OF TRACK!!!ATTENTION!!! PLEASE REVIEW SUPPORT AND ANCHOR TYPES RUIRED AS THE KITS ARE ONLY SUPPLIED WITH LAG SCREWS. MASONRY OR CONCRETE ANCHORS ARE TO E SUPPLIED Y OTHERS. 1/2" DRYWALL SOLID ACKING/SUPPORT (WOOD IS RECOMMENDED) PAGE 3

4 STEP #4: ASSEMLE THE CRT-50-WN WALL RACKET NUTS WITH THE 5/16 HANGER OLTS THAT ARE SUPPLIED WITH THE KITS. ONE WALL RACKET NUT FOR EACH HANGER OLT. CRT-50-WN WALL RACKET NUT SHOULD E THREADED ONTO THE MACHINE THREAD END, NOT THE LAG END OF THE HANGER OLTS. STEP #5: INSTALL TRACK ONTO WALL WITH THE NECESSARY COMPONENTS AND IN THE ORDER AS SHOWN ELOW. THE ILLUSTRATIONS ELOW ARE ASED ON DRYWALL APPLICATION. NOTE: ENSURE TRACK IS LEVELED AND FULLY SECURED TO THE SUPPORT. NOTE: IF INSTALLING A 2DR KIT, REVIEW STEP #13 FOR INSTALLING THE STOPS IN THE MIDDLE OF THE TRACK AS THIS WILL NOT E ACCESSILE ONCE THE TRACK IS INSTALLED ON THE WALL. Ø 5/8" X 1/2" ALUMINUM CRT-50-WP WALL RACKET PLATE CRT-XX-WS WALL RACKET STEP #6: PREPARE THE [50.8 DOOR FOR MOUNTING THE CRT-52-SS STRAP MOUNT HANGERS. HOLE [15.9 SIZE MUST E Ø [16.0. SEE DIMENSION DETAILS, AND TEMPLATE ON LAST PAGE OF THIS INSTRUCTION SHEET FOR THE HOLE LOCATIONS. IT IS RECOMMENDED TO MOUNT THE HANGERS [101.6 FROM EACH EDGE OF THE DOOR TO THE CENTER OF THE HANGERS AS PER THE DETAILS AND TEMPLATE IN THIS INSTRUCTION SHEET. [15.9 mm WIDE RECE NOTE: FULL SCALE TEMPLATE IS PROVIDED ON THE LAST PAGE OF THIS INSTRUCTION SHEET OOKLET. [101.8 TO CENTER OF HANGER 3/ [19.1 mm HIGH RECES [101.8 TO CENTER OF HANGER 13/32 2 9/16 [10.3 *CHECK FIT WITH GUIDE* STEP #7: PREPARE OTTOM OF DOOR ASED FOR THE GUIDE CHANNEL. 3/ AESTHETIC [19.1 NOTE: IF SUFFICIENT OVERLAP OF THE DOOR IS PROVIDED, GUIDE CHANNEL CAN E RECESSED INTO THE DOOR WITHOUT CUTTING A IN SLOT DOOR THE FULL LENGTH OF THE DOOR. IF GUIDE CHANNEL WILL E INSTALLED SHORT FROM THE EDGES, IT IS RECOMMENDED TO HAVE AT LEAST 1/2 [12.7 DOOR MATERIAL AT EACH END OF THE DOOR EFORE THE START OF THE GUIDE CHANNEL SLOT. SUGGESTED 1/ [12.7 SET ACK RUIRED FOR THIS OPTION DOOR POCKET DOOR OPENING TYPICAL OVERLAP IN POCKET: CRT-50-SS STAINLESS STEEL HOLLOW TUE TRACK HANGER OLT (LAG PORTION INTO SUPPORT) CRT-50-WN WALL RACKET NUT HANGER OLT (LAG PORTION INTO SUPPORT) Ø 5/8" X 1/2" ALUMINUM CRT-50-SS STAINLESS STEEL HOLLOW TUE TRACK CRT-50-WN WALL RACKET NUT CRT-XX-WS WALL RACKET CRT-50-WP WALL RACKET PLATE STEP #8: PREPARE C-914 GUIDE CHANNEL SLOT AT LEAST 1 WIDE IN CENTER OF DOOR, AND AT LEAST 29/32 [23 DEEP. IT IS RECOMMENDED TO MAKE THE SLOT AS ACCURATE AS POSSILE FOR SECURE FIT AND NEAT APPEARANCE. SEE ELOW: TYPICAL OVERLAP OF DOOR ON WALL: 1/2" DRYWALL 3/ SOLID ACKING [19.1 (WOOD IS RECOMMENDED) 29/3 PAGE 4

5 29/3 STEP IN #9: DOOR CUT C-914 ALUMINUM GUIDE CHANNEL TO CORRECT LENGTH AS RUIRED. DRILL HOLES IN C-914 GUIDE CHANNEL AND PRE-DRILL HOLES IN WIDE DOOR. RECESSED LOCATE C-914 GUIDE CHANNEL IN SLOT AND SCREW CHANNEL INTO DOOR PLACE WITH #8 X 3/4 PAN HEAD SCREWS (4 SCREWS ARE PROVIDED IN KIT). STEP #11: LOCATE C-913 GUIDE AS PER RUIREMENT ASED ON THE SUGGESTIONS ELOW AND SITE CONDITIONS. SECURE TO FLOOR WITH #10 X 1-3/4 FLATHEAD SCREWS (2). 3/ [ /3 TYPICAL INSTALLATION LOCATION FOR FLOOR GUIDES: GUIDE CHANNEL WITH GUIDE ON FLOOR FOR ARN DOOR APPLICATIONS ILLUSTRATED ELOW: DOOR POCKET DOOR OPENING DOOR OPENING TYPICAL OVERLAP IN POCKET: STEP #10: INSTALL CRT-52-SS HANGER ODIES [H] ONTO THE DOOR [D] WITH CRT-50-C-SS OLTS [] (4 FOR EACH HANGER) AND CRT-52- DR-SS (FOR 1-3/4 DOORS ONLY) OR CRT-52-DR38-SS (FOR 1-3/8 DOORS ONLY) DOOR RODS [R] (2 FOR EACH HANGER) AS SHOWN IN ILLUSTRATIONS ELOW: R TYPICAL OVERLAP OF DOOR ON WALL: STEP #12: OPENED POS PLACE DOOR ONTO TRACK. THE DELRIN WHEELS SHOULD E RESTING ON THE TOP OF THE CRT-50-SS ROUND TUE TRACK. DOOR OPEN 3/ [19.1 D H R 29/3 TYPICAL OVERLAP OF DOOR ON WALL: TYPICAL OVERLAP CLOSED OF POSI DOOR ON WALL: OPTION #D 1 3/ [44.5 P EDGE OF DOOR #C P EDGE OF DOOR #D 13/16 [20.9 DOOR TION #C FOR OPTION #D TYPICAL OVERLAP OF DOOR ON WALL: R 01.6 RIGHT EDGE DOOR TO R OF HANGER D H R PAGE 5

6 STEP #13: PLACE THE CRT-50-SS SHOCK ASORING STOPS ONTO THE CRT-50-SS ROUND TUE TRACK FROM THE ENDS OF THE TRACK. EFORE YOU PLACE THEM ONTO THE TRACK, ENSURE THE SET SCREWS (SUPPLIED ON THE STOPS) ARE LOOSENED OFF. THE STOPS ARE REVERSILE. STEP #15: ONCE THE DESIRED OPERATION OF THE SLIDING DOOR HAS EEN ACHIEVED, INSTALL THE CRT-50-AL-SS PIECE WITH A CRT-50-C-SS OLT C/W LOCTITE TAPE ON EACH HANGER AS SHOWN ELOW. USE ALLEN KEY IN THE SIDE HOLE ON THE PIECE TO PREVENT IT FROM TURNING WHEN TIGHTENING THE OLT ON THE FRONT OF THE HANGER. NOTE: THE CRT-50-AL-SS PIECE MUST E INSTALLED AS THIS WILL PREVENT THE DOOR FROM DISENGAGING WITH THE TRACK AND FALLING DOWN. STEP #14: POSITION THE STOPS AS RUIRED TO LIMIT THE SLIDING DISTANCE OF THE DOOR. THE UMPER ON THE STOPS SHOULD E RESTING AGAINST THE SIDE OF THE HANGER ODY AS SHOWN ELOW. SECURE THE CRT-50-SS SHOCK ASORING STOPS TO THE TRACK WITH THE TWO SET SCREWS AS SUPPLIED. NOTE: THE CRT-50-SS SHOCK ASORING STOPS MUST E INSTALLED AS THIS WILL PREVENT THE DOOR FROM RUNNING OFF THE TRACK AND PROVIDE THE RUIRED STOPPING FORCE FOR THE DOOR(S). COMPLETED INSTALLATION END VIEW OPTIONAL PRODUCTS: PLEASE VISIT OUR WESITE FOR OTHER OPTIONAL PRODUCT SUCH AS SIDE MOUNT GUIDES, DOOR LOCKS & PULLS AND MORE. TROULESHOOTING: ISSUE: IF CRT-50-SS STOPS ARE SLIDING SOLUTION: ENSURE THE SET SCREWS ARE TIGHTENED TO CREATE A FRICTION FIT AROUND THE TRACK. ISSUE: CHATTER/NOISE WHEN DOOR IS SLIDING. SOLUTION: ENSURE THE HANGERS ARE FULLY SECURED TO THE DOOR AND THE TRACK IS FULLY SECURED TO THE SUPPORT. ISSUE: TRACK IS SAGGING FROM THE WALL. SOLUTION: ENSURE ADUATE SUPPORT IS PROVIDED IN THE WALL TO SUPPORT THE TRACK. ENSURE THE PROPER ANCHORS ARE EING USED ASED ON THE SUPPORT CONDITIONS AND ENSURE THE TRACK IS FULLY SECURED TO THE SUPPORT. PAGE 6

7 CRT-52-SS SERIES HANGER HOLE LOCATION TEMPLATE TEMPLATE SHEET TRACK SIZE SPACING AND HOLE QUANTITY CHART AND DETAILS OVERALL TRACK LENGTH EXAMPLE SHOWN HERE: 7 [ TRACK ENDS DIMENSION A DIMENSION DIMENSION DIMENSION DIMENSION TRACK ENDS DIMENSION A CHART A: CRT-50-SS TRACK HOLE LOCATION SPACING & QUANTITY OVERALL TRACK LENGTH NO. OF HOLES DIMENSION A DIMENSION 60 [ [ [406 6 [ [ [406 7 [ [ [ [ [ [406 8 [ [178 1 [ [ [ [ [ [ [ [ / [ [ [ [ [ [ [ [406 SEE STEP #6 ON THE CRT-52-SS INSTRUCTION SHEETS FOR DETAILS. CRT-50-SS TRACK OPTION #A 1 3/8 [34.9 OPTION # 1 1/ [38.1 OPTION #C 1 [41.3 OPTION #D 1 3/ [44.5 TOP EDGE OF DOOR #A TOP EDGE OF DOOR # TOP EDGE OF DOOR #C TOP EDGE OF DOOR #D 1 3/16 [30.4 FOR OPTION #A 1 1/16 [27.2 FOR OPTION # 15/16 [24.0 FOR OPTION #C 13/16 [20.9 FOR OPTION #D DRILL MIN [16.0 HOLE INTO DOOR [101.6 FROM LEFT EDGE OF DOOR TO CENTER OF HANGER [101.6 FROM RIGHT EDGE OF DOOR TO CENTER OF HANGER A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc urloak Drive urlgton, Ontario, Canada L7L 63 K.N. Crowder Inc. 210 Eighth Street South Lewiston, New York TOLL-FREE PHONE: KNC (1562) TOLL-FREE FAX: WESITE: customerservice@kncrowder.com