table of contents Preisliste_EVOLUTION_7405 Prices in Euro
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3 table of contents BASIC MACHINE... 5 TECHNICAL DATA... 6 MACHINE OPERATION... 6 SOFTWARE... 6 HOLZ-HER SOFTWARE CABINETCONTROL PRO... 7 CONTROL SYSTEM... 8 DRILL AGGREGATES... 9 ROUTING UNIT MACHINE ELECTRICAL EQUIPMENT VARIANTS AND ACCESSORIES TOOL KITS GUARANTEE PACKAGING SERVICE GUARANTEE Valid from page 3 from page 16 Edition ,7275
4 Valid from page 4 from page 16 Edition ,7275
5 Vertical Machining Center EVOLUTION mat BASIC MACHINE Basic Machine - EVOLUTION mat Working length 3200 mm Vertical CNC machining center for drilling, milling and grooving Utmost flexibility and universal usage with little space requirement State-of-the-Art industrial design, built from high quality components with optimized visibility of the working field and perfect access to the tooling Solid welded machine frame with grounded prismatic guidance system at travelling column, aggregate head and consoles Ball roller spindles in X-, Y- and Z-directions for precise positioning and perfect workpieces Smooth vacuum handling of the workpieces with automated positioning of the vacuum cups (2 x 80/ x 80/40 mm). Extremely short set-up times. Fixation of workpieces in the back allows for milling workpieces around the whole perimeter incl. horizontal drilling without reclamping (up to 1375 mm workpiece length). Leading to fastest working cycles and highest precicions. CNC-controlled adjustment to workpiece thicknesses from 8 to 70 mm 1 working field with length stop Workpiece support 1 roller beam for support from the bottom 5 roller beams for smooth material support of panels Adjustable Infeed Roller Fence for 4-sided milling Complete formatting of workpieces via precision milling of a 4 workpiece edges Valid from page 5 from page 16 Edition ,7275
6 Diamond Formatting Toolset - EVOLUTION Formatting Left Turning: 1 x Diamond router bit Z1 +1, dia. 16 mm, shaft Ø = 25 mm, UL 43, TL 115, LT Collet: 1 x Collet 25 x 52 Dust extraction at working head 1 ea. Dust duct Ø 120 mm at milling head plus Ø 140 mm behind drill block, connection to top 1 ea. Dust duct below with Ø 120 mm and connection to the back or left side Safety cover according to CE-regulations Circumferential machine cover with window and safety lock at door TECHNICAL DATA Workpiece Size: X = mm (longer with additional support) Y = mm Panel Thickness: Z = 8 to 70 mm Max. machining in X-direction without re-clamping: X = 1500 mm Z-stroke: Z = 240 mm Max. programmable feet rate: Vector Speed: 68 m/min X = 25 m/min, Y = 60 m/min, Z = 20 m/min MACHINE OPERATION SOFTWARE CAMPUS Single Evolution Software for CNC machine EVOLUTION type with automated generation of the machining cycles for each workpiece 1 ea. machining license - secured via license dongle Consisting of: 1. CAMPUS NC-HOPS 2. CAMPUS academy 3. CAMPUS MT-Manager 4. CAMPUS Workcenter 5. CAMPUS Machining Simulation Valid from page 6 from page 16 Edition ,7275
7 CAMPUS NC-HOPS Variant graphics system with WOP and CAD/CAM properties for creating parts variants using macro technology CabinetControl Base Software for furniture planning and production Generation of furniture designs (single cabinet) (may consist of up to 1 cabinet with 3 intermediate walls) Can be called directly from CAMPUS Automatic generation of NC-HOPS data 310 Extension for CAMPUS V6 - EVOLUTION Machine licence CAMPUS software 1x licence incl. CabinetControl Base and processing simulation 1 ea. software license with USB-dongle for the office CabinetControl Base Software for furniture planning and production Generation of furniture designs (single cabinet) (may consist of up to 1 cabinet with 3 intermediate walls) Can be called directly from CAMPUS Automatic generation of NC-HOPS data CAMPUS, software for CNC machining centers Consisting of: 1. CAMPUS NC-HOPS 2. CAMPUS academy 3. CAMPUS Workcenter 4. CAMPUS MT-Manager 5. CAMPUS 3D processing simulation CAMPUS NC-HOPS Variant graphics system with WOP and CAD/CAM properties for creating parts variants using macro technology HOLZ-HER SOFTWARE CABINETCONTROL PRO Software for furniture planning and production HOLZ-HER CabinetControl PRO - Dongle Version Supplied with CD and USB hardlock for use on one respective workstation Generation of furniture designs (individual cabinet) (can consist of up to 15 cabinets with 9 carcasses) Construction can be carried out directly in the drawing. Carcasses with diagonal lines (e.g. corner cabinets with different leg lengths or angled corner cabinets) Integration of corner cabinets in one carcass line Generation of cabinets for diagonal ceiling lines (construction of cabinets at gable end) Generation of cabinets for diagonal ceiling lines (construction of cabinets below the eaves) (limited transfer to CNC machines) Generation of cabinets with a height offset Generation of cabinets with a diagonal side finish Use of predefined fittings (predefined by the customer) Use of drag-and-drop libraries for faster planning of kitchen and Valid from page 7 from page 16 Edition ,7275
8 furniture (predefined by the customer) Different statements within a cupboard module eligible. Output of parts lists to Excel Export of CNC files to HOLZ-HER CNC machines using the CAMPUS software Export of cutting data to HOLZ-HER beam saws Display of the generated carcass in 2D mode Dimension displays in front and plan view Display of the generated carcass in 3D mode as a view of the surface or structure Exploded view in 3D mode Parallel cost calculation Parallel calculation of material and machining operations, (prices are stored for the material and machining operations) Processing of a plurality of cabinets in one room Separate material for left / right side and for top / bottom Presentation of furniture in a home setting Expanded view by rotating or moving the furniture Rotation of veneer direction Creating bars, angled benches and sliding doors Visual display of bars, angled benches and sliding doors (No transfer of design or furniture fitting information to the CNC machining centre or to the beam saw) Printing module for room view and carcass System requirements: Processor: min. 2 GHz RAM: mind MB (1 GB), recommended 2048 MB (2 GB) Graphic cards: nvidia or ATi chip, mind. 256 MB, recommended 512 MB OpenGL capable Operating system: Win 2000 Professional, Win XP Professional, Win 7 CD-ROM drive Screen resolution: min x 768 Pixel CONTROL SYSTEM Remote maintenance: Network interface card for the transmission of control data and program data. Data transmission is by Internet. Required is an highspeed internet access at the machine. Use of this facility when required during the validity period of the guarantee is free. Control System: PC control CPU Intel Core i ,3 GHz SSD 120 Gb Windows 7 Professional ,5" flat screen monitor 16:9 For easy and simple machine usage Manual operating unit for machine remote control with the following operating functions: 715 Valid from page 8 from page 16 Edition ,7275
9 > Start / Stop of processing program > Processing cycly speed rate control > Re-set key > Manual feed / Rapid feed for all axes > Emergency cut-off function Manual operating unit for machine remote control 780 Retrofit kit for later installation on installed EVOLUTION with the following operating functions: > Start / Stop of processing program > Processing cycly speed rate control > Re-set key > Manual feed / Rapid feed for all axes > Emergency cut-off function USB Connector for data protection (backup) and / or direct input of processing datas at the control panel D bar code scanner laser class 2, incl. software, interface processorwireless, for mobile use Standard bar codes: Code 39, Code EAN 128 2D codes: DataMatrix, PDF DRILL AGGREGATES Drill Aggregate 7883, 15 Spindles Motor Power 1,5 kw 9 Vertical Spindles ea. can be triggered separately Valid from page 9 from page 16 Edition ,7275
10 positioned in L-form, 5 in X- and 4(5) in Y-direction 32 mm grid Max. drill diameter: 35 mm Total drill length: 70 mm from end of thread (depending on panel thickness) Spindle stroke: 70 mm Turning direction: right- / left-turn changing RPM(max.) min-1 infinitely variable Connector: M 10 thread - fit 11 mm Without tooling - without tool holder 6 Horizontal Spindles 2 double drill spindles in X-direction 1 double drill spindle in Y-direction Connector: M 10 thread - fit 11 mm Total drill length: 63 mm from end of thread Without tooling -without saw blade holder Integrated saw aggregate for cutting / grooving in X-direction RPM(max) min-1 infinitely variable Tooling interface: A max Ø = 120 mm, I Ø = 20 mm, B = max. 4,0 mm XL Drill Aggregate 7885, 19 Spindles Motor Power 1,9 kw Vertical Spindles ea. can be triggered separately positioned in U-form, in X- and 4(+2) in Y-direction 32 mm grid Max. drill diameter: 35 mm Total drill length: 70 mm from end of thread (depending on panel thickness) Spindle stroke: 70 mm Turning direction: right- / left-turn changing RPM(max.) min-1 infinitely variable Connector: M 10 thread - fit 11 mm Without tooling - without tool holder 6 Horizontal Spindles 2 double drill spindles in X-direction 1 double drill spindle in Y-direction Connector: M 10 thread - fit 11 mm Total drill length: 63 mm from end of thread Without tooling -without saw blade holder Integrated saw aggregate for cutting / grooving in X-direction RPM(max) min-1 infinitely variable Tooling interface: A max Ø = 120 mm, I Ø = 20 mm, B = max. 4,0 mm Valid from page 10 from page 16 Edition ,7275
11 Free spaces in boring unit 7885 can be filled up with Duplex drilling spindle in Y-direction With 2 outputs for horizontal drillings in Y-direction Holder: M10 thread - close fit Ø 11 mm Total drill length: max. 63 mm from bolting end Without tool, without holder Vertical adapter with doubled power Max. borer diameter: 35 mm Total length of borer: max. 57 mm from screw-in end (depending on panel thickness) Spindle retraction lift: 70 mm Connector: M 10 thread, press fit Ø 11 mm without tooling, without carrier ROUTING UNIT Spindle 7921, Power: 5,6 kw RPM(max.) min-1 infinitely variable Air cooled Tooling interface for collet chuck Ø = 25 mm Collet chuck with right turning threat (for right cutting tooling) Manual tool change via hook wrench 3-fold bearings Tooling weight max. 6 kg (incl. tool holder) Tooling: max. Ø 80 mm, max. tooling length 80 mm Performance Package consisting of: 7,5 kw Spindle with HSK connector for automated tool changing with 6-position tool changer Router Spindle 7830 Power: 7,5 kw (S6), air cooled with HSK-F 63-connector RPM(max.) = min-1 infinitely variable with collet chuck for HSK-shaft, ceramic bearings (hybrid bearings), Tooling weight max. 6 kg (incl. tool holder) Tooling: max. Ø 80 mm, max. tooling length 80 mm Tool changer 7887, 6-position-magazin - Pick-up-System, pneumatic, max. tooling Ø: Ø 80 mm Max. tooling weight: > 5 kg per tool or 30 kg when fully loaded To be loaded with HSK tool holders MACHINE ELECTRICAL Electric tension 400V, 50/60 Hz Valid from page 11 from page 16 Edition ,7275
12 Electric cabinet integrated in machine cover incl. RPM monitoring with safety switch off for all build on aggregates Monitoring of RPM and the max. tooling RPM as per tool data base Uninterruptible Power Supply - UPS The UPS is a backup power system which in the event of a sudden voltage drop (e.g. caused by a power failure) ensures that the computer still has enough power to end the operating program properly Voltage stabilizer for 24 volt control voltage Necessary for power supply with fluctuations Matching transformer for IT / TT networks, 400 V, 50 / 60 Hz required if the power supply is not grounded Matching transformer 230 Volt, 60 Hz / Volt, 50/60 Hz Other voltages by request. EQUIPMENT VARIANTS AND ACCESSORIES LUBRICATION Manual Lubrication - combined lubrication points For all linear guide ways in X-, Y- and Z-direction For all ball bearing spindles in X-, Y- and Z-direction Automatic centralized lubrication Automatic central lubrication unit, after defined lubrication intervals Simultaneous lubrication for all linear guides in X, Y and Z axes for all ball roller spindles in Y and Z axes for all cutter spindles guides for tool changer guides (except for pick-up tool changer) All console guides are not lubricated Vacuumsystem ECO, Single circuit Vacuumsystem, 8 m³/hour - Energy efficient creation of vacuum via vacuum-pump. Low energy cost when machine is in long term use Workpiece length detection unit LASER for precision measurement of the end of the workpiece inside the machine. Software controlled positioning to set dowel-, line-drills etc. exactly from the end of the workpiece Heat Exchanger for Electric Cabinet Up to 32 celsius surrounding temperature. For higher room temperatures we highly recomend using the aircondition from the option list Air Condition for Electric Cabinet (necessary from 50 celsius in the electric cabinet) Vacuum cups Evolution Vacuum suction unit Cup 1 INNOSPANN, with plunger valve 80 x 80 mm, for vacuum suction unit INNOSPANN complete Vacuum suction Cup 1 INNOSPANN, 80 x 80 mm Vacuum suction unit Cup 2 INNOSPANN, with plunger valve 93 Valid from page 12 from page 16 Edition ,7275
13 80 x 40 mm, for vacuum suction unit INNOSPANN complete Vacuum suction Cup 2 INNOSPANN, 80 x 40 mm Vacuum suction Cup 3 INNOSPANN, 80 x 28 mm for aluminum base plate (Mat. Nr ) Additional vacuum cover 16 Vacuum suction plates Evolution Vacuum sucction plate lengthwise 190 x 64 mm, incl. aluminum base platte and support plate with grid. Vacuum field can be modified using the rubber gasket Vacuum sucction plate square 175 x 175 mm, incl. aluminum base platte and support plate with grid. Vacuum field can be modified using the rubber gasket. 310 TOOL KITS EVOLUTION - Tool kit for standard drill head Sawing / grooving: Ø = 120 mm, I Ø = 20 mm, W = 4,0 mm Z = 30 Vertical: Line drilling / general drilling 2x HW-Dowel drill, Ø = 5 mm, UL 28 mm, TL 55,5,LT 2x HW-Dowel drill, Ø = 5 mm, UL 28 mm, TL 55,5 RT 1x HW-Dowel drill, Ø = 8 mm, UL 28 mm, TL 55,5 LT 1x HW-Countersink, Ø = 3 mm, TL 55,5 RT 1x HW-Drill left, Ø = 10 mm, TL 55,5 LT 1x HW-Through holes, Ø = 5 mm, TL 55,5 RT 1x HW-Hinge hole, Ø = 35 mm, TL 50 RT 1x HW-Hindge hole, Ø = 15 mm, TL 50 LT Horizontal: Construction holes / general drilling 3x HW-Dowel drill M10, Ø = 8 mm, UL 35 mm, TL 75 LT 3x HW-Dowel Drill M10, Ø = 8 mm, UL 35 mm, TL 75 RT Tool holders: 4x adapter for drill M10 (left), with shaft Ø 10 mm 5x adapter for drill M10 (right), with shaft Ø 10 mm Valid from page 13 from page 16 Edition ,7275
14 EVOLUTION - Tool kit for XL-drill head Sawing / grooving: Ø = 120 mm, I Ø = 20 mm, W = 4,0 mm Z = 30 Vertical: Line drilling / general drilling 3x HW-Dowel drill, Ø = 5 mm, UL 28 mm, TL 55,5,LT 3x HW-Dowel drill, Ø = 5 mm, UL 28 mm, TL 55,5 RT 2x HW-Dowel drill, Ø = 8 mm, UL 28 mm, TL 55,5 RT 1x HW-Countersink, Ø = 3 mm, TL 55,5 RT 1x HW-Drill left, Ø = 10 mm, TL 55,5 LT 1x HW-Through holes, Ø = 5 mm, TL 55,5 RT 1x HW-Hinge hole, Ø = 35 mm, TL 50 RT 1x HW-Hindge hole, Ø = 20 mm, TL 50 LT 1x HW-Hindge hole, Ø = 15 mm, TL 50 LT Horizontal: Construction holes / general drilling 4x HW-Dowel drill M10, Ø = 8 mm, UL 35 mm, TL 75 LT 4x HW-Dowel Drill M10, Ø = 8 mm, UL 35 mm, TL 75 RT Tool holders: 6x adapter for drill M10 (left), with shaft Ø 10 mm 8x adapter for drill M10 (right), with shaft Ø 10 mm Diamond Formatting Toolset - EVOLUTION 350 Formatting Left Turning: 1 x Diamond router bit Z1 +1, dia. 16 mm, shaft Ø = 25 mm, UL 43, TL 115, LT Collet: 1 x Collet 25 x 52 GUARANTEE The warranty period for the machine is 12 months for one-shift operation. 10 year warranty on linear guidings Excluded are damages to the system due to improper operation and/or due to insufficient cleaning and maintenance. The extended warranty is limited to single shift operation. PACKAGING Packaging standard Machine on palette or wooden frame, wrapped in foil Container packing up to a machine length of 4,05 m machine on palet or wooden frame wrapped in special foil Packing measures optimized to sea container Packing suitable for ocean-shipments in containers (FCL. Kalsdorf to final destination) without unloading in depots 154 * ZS00 SERVICE Training: Training in-house HOLZ-HER 3 days, max. 4 people, incl. refreshments and lunch, excl. hotel Content: - CNC basics - CAMPUS HOPS fundamentals - MT Manager - CAMPUS academy and DXF interface * Valid from page 14 from page 16 Edition ,7275
15 - CabinetControl Base ZI00 ZI00 Installation and training per day incl. expenses, plus hotel costs, plus costs for flight/car, etc., plus costs for the time taken to travel to and from the site Concerning installations from the 11 th hour we calculate a surcharge of 25%. The daily working day of 10 hours can be exceeded only for proven operational reasons. The customer must provide two people to help with assembly. Works to be done before installation from customers side: Unpacking, electrical, pneumatic and dust extraction connection. Work which is not covered from the standard installation will be invoiced separately. not included: Unloading installation of other tools and units network connectivity / configuration data transfer / Interface programming to other programs Installation, operation and training The customer must provide two people to help with assembly. Works to be done before installation from customers side: unpacking, electrical, pneumatic and dust extraction connection. Work which is not covered from the standard installation will be invoiced separately. Not included: > installation of other tools and units > network connectivity / configuration > data transfer / Interface programming to other programs Plus hotel costs Plus costs for flight/car, etc. Plus costs for the time taken to travel to and from the site (invoiced) Factory Approval: Standard factory approval (1 day) at our production facility Voitsberg near Graz (A), without hotel accomodation. Special materials have to be supplied at least 2 weeks before date of factory approval by client Service rate for on-site service on HOLZ-HER machines Travel time, installation- and training on site / hourly rate (Monday through Friday) Charge per kilometer driven (with company car) 0,80 / km 790 * * 79 * TERMS OF DELIVERY FCA, [free carrier] A-8401 Kalsdorf ICC Incoterms 2010, packed and loaded GUARANTEE The warranty period for the machine is 12 months for one-shift operation. Valid from page 15 from page 16 Edition ,7275
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